Club Car Carryall 500 2015 Maintenance And Service Manual page 348

20
Key Switch
See Test Procedure 5 – Key Switch (Start Circuit) on page 18-26.
See Test Procedure 6 – Key Switch (Engine Kill Circuit) on page 18-27.
KEY SWITCH REMOVAL
1. Disconnect the batteries and spark plug. See Disconnecting the Battery – Gasoline Vehicles, Section
1, Page 1-4.
2. Remove instrument panel. See Instrument Panel Removal on page 4-9.
NOTE: Take care to prevent key switch terminals and wires from touching the metal frame around the dash.
3. Disconnect the wires from the key switch. Do not allow wires to touch.
4. From the back of the instrument panel, push down on the retaining tabs surrounding the key switch (3) and
remove the key switch cap (6). Using a 1-inch socket, hold the key switch (3) and remove the switch retaining nut
(5) from the outside of the instrument panel (Figure 20-16, Page 20-16).
KEY SWITCH INSTALLATION
1. Position the key switch (3) and key switch washer (1) in the instrument panel, then install and tighten the key
switch nut (5) to 35 to 45 in·lb (4 to 5 N·m). Install key switch cap (6) into instrument panel, align the bent washer
tab with the slot in the plastic (Figure 20-16, Page 20-16).
2. Refer to the wiring diagram to connect the wires to the key switch terminals. See Wiring Diagrams, Section 18,
Page 18-8.
3. Install instrument panel. See Instrument Panel Installation on page 4-9.
4. Connect the battery and spark plug. See Connecting the Battery – Gasoline Vehicles, Section 1, Page 1-4.
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Figure 20-16 Key Switch
Page 20-16 2015 Carryall 500 and 700 Maintenance and Service Manual
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ELECTRICAL COMPONENTS: PEDAL-START
GAS VEHICLE