Deionizer - Club Car Carryall 500 2015 Maintenance And Service Manual

BATTERIES: IQ PLUS ELECTRIC VEHICLES
IMPURITY
Antimony
Arsenic
Calcium
Chloride
Copper
Iron
Magnesium
Nickel
Nitrates
Nitrites
Platinum
Selenium
Zinc

DEIONIZER

Deionizer systems for SPWS configured fleets became standard with Model Year 2014 fleet golf orders.
Regular Maintenance
This system requires regular preventative maintenance on at least a quarterly basis.
• Check all screens and/or filters on water supplies. Clean or replace all filters / line strainers as necessary. Failure
to do so can cause a reduction in the water pressure and flow rates needed to operate the system properly. A
filter screen can be found on the inlet of all regulators, and a line strainer on all supply hoses. Be sure to replace
the deionizer filter cartridge as indicated by the water quality light. The CC P/N 105166801 Deionizer system has
a battery-powered, water quality light. Deionizer filters have a limited life cycle and are disposable. Life cycle of
the filter will vary based on incoming water quality and water usage. If the deionizer system is equipped with a
water quality light, press the button to check. Replace filter immediately if the red light comes ON indicating
service is required.
The following replacement filter is available from Club Car Service Parts:
— Use filter P/N 104005901 for Deionizer Systems P/N's 105166801, 104006001, and AM10974.
— Use filter P/N AM10975 for Deionizer System P/N AM10974.
NOTE: The filter P/N AM10975 will be sold to depletion. After this part becomes unavailable, use the filter P/N
104005901 for Deionizer System P/N AM10974.
• Inspect the condition of all tubing, connections, and couplers. Make sure that all parts are in good working condition,
secure, leak free, and properly connected. The coupler must have an O-ring and the dust cover properly attached.
• Clean optical indicator of the water quality light. If the optical indicator is dirty, clean it by wiping with a cloth.
Decals
Starting December 2013, new decals were installed on the deionizer wall bracket and the deionizer filter. The blue,
deionizer wall bracket decal is a Filter Replacement Record Log. The yellow filter decal is a Fleet Inspection Record
ALLOWABLE CONTENT (PARTS
PER MILLION)
5.0
0.5
40.0
5.0
5.0
3.0
40.0
None allowed
10.0
5.0
None allowed
2.0
4.0
2015 Carryall 500 and 700 Maintenance and Service Manual
Battery Care
EFFECTS OF IMPURITY
Self-discharge, reduces life, lower
on-charge voltage
Self-discharge, can form poisonous gas
Increase of positive plate shedding
Loss of capacity in plates, greater loss
in positive plates
Increased self-discharge, lower
on-charge voltage
Increased self-discharge, lower
on-charge voltage
Reduced life
Intense lowering of on-charge voltage
Increased sulfation of negative plate
Plate corrosion, loss of capacity, reduced life
Violent self-discharge, lower on-charge voltage
Positive plate shedding
Slight self-discharge of negative plates
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