Club Car Carryall 500 2015 Maintenance And Service Manual page 405

FUEL SYSTEM: GASOLINE VEHICLES
AIR FILTER
The air filter should be inspected periodically and replaced when necessary. Filter changes should not exceed the
recommended interval. See Periodic Service Schedules, Section 10, Page 10-4. More frequent service may
be required in extremely dirty operating environments. In the event of a loss of power, sluggish acceleration, or a
roughly running engine, service the air filter immediately.
Air Filter Replacement
1. Release both wire latches (1) (Figure 23-12, Page 23-14).
2. Pull cap (2) away from air cleaner (3).
3. Remove air filter (4). See following NOTE.
NOTE: The filter is specifically designed for this engine. It fits into the canister only one way. Use only direct
replacement part.
4. Using a clean cloth, wipe away any dust or dirt from inside the air cleaner (3).
5. Push the new filter (4) onto the nozzle inside the air cleaner (3).
6. Position and place cap (2) onto air cleaner (3) so the "TOP" mark is at the 12 o'clock position.
7. Fasten wire latches (1). Make sure latches are securely engage. See following CAUTION.
CAUTION
• Engine damage will occur if the air cleaner cap is not properly secured.
• If air cleaner is extremely dirty, remove air cleaner from vehicle and clean thoroughly.
• Use only Club Car replacement air filters. The use of other air filters could result in engine damage
and void the warranty.
AIR CLEANER REMOVAL
1. Turn key switch to the OFF position and remove key, place Forward/Reverse handle in the NEUTRAL position,
and chock the wheels.
2. Disconnect battery and spark plug wire(s). See Disconnecting the Battery – Gasoline Vehicles, Section
1, Page 1-4.
3. Remove clamp (5) and disconnect air intake hose (6) from air cleaner (3) (Figure 23-12, Page 23-14).
4. Remove hardware (7, 8, and 9) securing air cleaner (3) to vehicle.
AIR CLEANER INSTALLATION
1. Place air cleaner (3) into vehicle and secure with hardware (7, 8, and 9) (Figure 23-12, Page 23-14). Tighten
locknuts (9) to 85 in·lb (9.5 N·m).
2. Connect air intake hose (6) to air cleaner (3) and secure with clamp (5).
3. Connect battery and spark plug wire(s). See Connecting the Battery – Gasoline Vehicles, Section 1, Page 1-4.
2015 Carryall 500 and 700 Maintenance and Service Manual
23
Air Intake System
Page 23-15