Club Car Carryall 500 2015 Maintenance And Service Manual page 429

CLUTCHES: GASOLINE VEHICLES
NOTE: Make sure there is at least a (minimum) gap of 0.020 in. (0.51 mm) between each end of the mounting pin
and the mounting bolt.
11. Install three drive button take-up springs.
11.1. Install each spring on right-hand side of the three button mounting posts (when looking into the interior of
the clutch drive hub, and with the rib at a twelve o'clock position) as shown (Figure 25-13, Page 25-11).
12. Compress each take-up spring and install the drive button over the rib and take-up spring (Figure 25-8, Page
25-8).
13. Install a drive button retaining bolt (1) with flat washer (2) through each button (3) and into the rib. Tighten the
bolts to 34 in·lb (3.8 N·m) (Figure 25-8, Page 25-8).
14. Install the thrust washer (9) onto the moveable sheave (13) (Figure 25-3, Page 25-4).
15. Install the hub assembly (5) on the moveable sheave (13) and align the match marks made before disassembling
the clutch. Press the hub assembly on by hand.
16. Replace the three plastic plugs (4) into the holes (Figure 25-3, Page 25-4).
3054
DRIVE CLUTCH INSTALLATION
1. Place the drive clutch assembly on the crankshaft taper. Position the mounting washers (2 and 3) on the bolt (1)
and start the bolt into the crankshaft (Figure 25-3, Page 25-4). See following NOTE.
NOTE: The drive clutch retaining bolt has right-hand threads. The manufacturer recommends replacing the drive
clutch retaining bolt (CC PN 103976101) when installing the drive clutch. If a new bolt is not available, clean
the threads of the original bolt and apply Loctite
2. Tighten the drive clutch retaining bolt (1) to 35 ft·lb (47.5 N·m) (Figure 25-3, Page 25-4).
3. Install the starter/generator belt and adjust belt tension as instructed. See Belt Tension Adjustment, Section
20, Page 20-13.
4. Install the drive belt as instructed. See Drive Belt Installation on page 25-3.
5. Connect battery and spark plug wire(s). See Connecting the Battery – Gasoline Vehicles, Section 1, Page 1-4.
6. Drive the vehicle and check for proper operation.
Figure 25-13 Correct Orientation of Drive Button Take-up Springs
2015 Carryall 500 and 700 Maintenance and Service Manual
® 242 to the threaded end prior to installation.
25
Drive Clutch
Page 25-11