Club Car Carryall 550 2019 Maintenance And Service Manual page 578

INDEX
rack and pinion
assembly........................................................ 7-10
disassembly ..................................................... 7-8
installation ...................................................... 7-13
removal ............................................................ 7-7
steering column
assembly ............................................................. 7-4
disassembly......................................................... 7-4
installation ........................................................... 7-5
removal ............................................................... 7-4
steering wheel
installation ........................................................... 7-2
removal ............................................................... 7-1
suspension, front
camber adjustment............................................. 7-15
components ....................................................... 7-17
delta a-plate, installation .................................. 7-20
delta a-plate, removal...................................... 7-20
kingpin and steering spindle, installation ........... 7-20
kingpin and steering spindle, removal............... 7-17
leaf spring, installation ..................................... 7-17
leaf spring, removal......................................... 7-17
shock absorber, installation.............................. 7-20
shock absorber, removal.................................. 7-20
wheel bearings and hub, inspection.................. 7-21
wheel bearings and hub, installation ................. 7-22
wheel bearings and hub, removal..................... 7-21
lubrication .......................................................... 7-15
toe-in adjustment................................................ 7-16
wheel alignment ................................................. 7-15
suspension, rear
leaf spring
installation ........................................................ 9-3
removal ............................................................ 9-2
shock absorber
inspection and removal...................................... 9-1
installation ........................................................ 9-2
T
test procedures, CDT connection...........................11-28
test procedures, charger
AC power and continuity test of AC circuit........... 15-12
DC circuit continuity test ................................... 15-12
test procedures, electric vehicle
15-amp fuse..................................................... 12-16
24-pin connector .............................................. 12-30
4-pin connector ................................................ 12-40
batteries/voltage check ..................................... 12-12
battery pack voltage (under load) ...................... 12-14
charge indicator light ........................................ 12-39
charger interlock............................................... 12-23
circuit breaker .................................................. 12-17
Forward/Reverse rocker switch ......................... 12-21
key switch & MCOR limit switch circuit ............... 12-20
MCOR ............................................................. 12-24
motor, A1 and A2 voltage.................................. 12-29
reverse buzzer ................................................. 12-39
Index-6 2019 Carryall 550 Maintenance and Service Manual
Run/Tow switch ................................................ 12-15
solenoid........................................................... 12-23
solenoid activating coil...................................... 12-22
solenoid diode.................................................. 12-22
speed sensor, motor ......................................... 12-26
walk away braking relay.................................... 12-39
wire harness diodes.......................................... 12-19
test procedures, gasoline vehicle
4-pin connector ................................................ 18-41
accelerator pedal limit switch (pedal-start)........... 18-16
battery ............................................................... 18-9
battery load test ............................................... 18-29
charging diode (key-start) ................................. 18-46
fuel gauge........................................................ 18-36
fuel level sending unit ....................................... 18-34
fuel pump......................................................... 18-31
fuses ................................................................18-11
ground cables .................................................. 18-13
headlight socket
voltage at ..................................................... 18-39
hour meter ....................................................... 18-37
iignition spark................................................... 18-27
key switch
engine kill circuit (pedal-start) ........................ 18-15
ON position (key-start) .................................. 18-42
START position (key-start) ............................. 18-42
starter circuit (pedal-start) .............................. 18-14
kill limit switch (pedal-start) ............................... 18-21
light switch ....................................................... 18-38
low oil warning light .......................................... 18-29
maintenance/operate switch (key-start).............. 18-45
maintenance/operate switch (pedal-start)........... 18-19
malfunction indicator light.................................. 18-29
neutral lockout limit switch (pedal-start).............. 18-20
reverse buzzer ................................................. 18-28
reverse buzzer limit switch ................................ 18-28
solenoid (key-start)........................................... 18-43
solenoid (pedal-start) ........................................ 18-17
starter/generator..................................... 18-22–18-23
voltage limiter................................................... 18-40
voltage regulator .............................................. 18-26
test procedures, index of
gasoline vehicle ................................................. 18-7
test procedures, motor
1 internal short circuits........................................ 16-1
2 armature circuit open ....................................... 16-1
3 field circuit open .............................................. 16-2
armature ground test .......................................... 16-7
testing
armature ground test (starter/generator) .............. 19-9
throttle body .......................................................... 21-1
tie rod and drag link
installation ......................................................... 7-14
removal ............................................................. 7-14
tilt bed
installation ......................................................... 4-12
removal ............................................................. 4-12
tire
installation ........................................................... 8-3