Rear Fenders And Tailskirt; Rear Fender And Tailskirt Removal; Rear Fender And Tailskirt Installation - Club Car Carryall 550 2019 Maintenance And Service Manual

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Rear Fenders and Tailskirt

REAR FENDERS AND TAILSKIRT
See General Warnings on page 1-1.

REAR FENDER AND TAILSKIRT REMOVAL

1. Turn the key switch OFF and remove the key. Place the Forward/Reverse handle in NEUTRAL and set the
park brake. Chock the wheels.
2. Disconnect the battery cables and either discharge the controller or disconnect the spark plug wire(s). See
Disconnect the Batteries – Electric Vehicles, Section 1, Page 1-5.
3. Remove the tilt bed. See Tilt Bed Removal on page 4-12.
4. Disconnect the three taillight wires.
5. Using a 10 mm socket, remove the three fasteners (5) that attach the rear fender (4) to vehicle frame (Figure
4-8, Page 4-17).
6. Using a 10 mm socket, remove the two M6 screws (2) that attach the tailskirt (3) to the vehicle frame.
7. Remove fenders and tailskirt.

REAR FENDER AND TAILSKIRT INSTALLATION

1. Using a 10 mm socket, install the two screws (2) that attach the tailskirt (3) to the vehicle frame (Figure 4-8,
Page 4-17). Tighten to 44 in·lb (5 N·m).
2. Using a 10 mm socket, install the three fasteners (5) that attach the rear fender (4) to the vehicle frame. Tighten
to 5 in·lb (0.56 N·m). Do not over torque.
3. Connect the taillight wires.
4. Install the two bolts and nuts that secure taillight to the rear fender.
5. Connect the three taillight wires.
6. Install the tilt bed. See Tilt Bed Installation on page 4-12.
7. Connect the batteries. See Connect the Batteries – Electric Vehicles on page 1-5.
Page 4-16 2019 Carryall 550 Maintenance and Service Manual
BODY AND TRIM