Index MBL24-6 Series Bar Loader Manuals

Manuals and User Guides for Index MBL24-6 Series Bar Loader. We have 1 Index MBL24-6 Series Bar Loader manual available for free PDF download: Operating Instructions Manual

Index MBL24-6 Series Operating Instructions Manual (156 pages)

Bar loading magazine for multi-spindle turning machine

Brand: Index | Category: Industrial Equipment | Size: 31 MB

Table of Contents
3
Safety Information
9
Preliminary Observations
10
Definitions
11
Environmental Conditions
11
Use According to the Regulations and Warning Notices Concerning Possible Maloperation
11
Description of the Machine
11
Intended Use
11
Limits of Use
12
Spatial Limits
12
Time Limits
12
Forseeable Non-Intended Use
13
Field of Use
13
User Group
13
Operator Obligations
14
Personal Safety Equipment
14
Personnel Qualification
14
General Safety Information
15
Machining of Bar Stock
15
Chucking Pressure and Chucking Power
15
Changing Tools
15
Safety Functions and Equipment
16
Work Area Enclosure and Work Area Door
16
Pressure Tanks
16
Electrical Energy
16
Operating Fluids and Additives
16
IT and Data Security
16
Specific Safety Instructions
17
Engineered Safety Features
19
Light Curtains
20
Mobile Separating Safety Installations
20
Safety Switches of the Channel Interlock
20
Safety Switches for Channel Aperture Monitoring
20
Drum Stroke
20
Emergency-OFF
21
Plates
22
Noise Emission
23
Noise Emissions of the Bar Loading Magazine
23
Situational Safety Information
24
Transport and Packing
24
Assembly and Installation
24
Commissioning (Set-Up Mode)
24
Operation (Production Mode)
24
Maintenance and Repair
25
Storage and Decommissioning
25
Disposal
25
Product Monitoring
25
Declarations of Conformity
25
Design and Functions
27
General Description
28
Control of the Machine
28
Control System INDEX C200-Sl
28
Control System INDEX C200-4D
28
Top View
30
Dimensions
31
Work Stations at the Bar Loading Magazine
33
Schematic Illustration of the Loading Magazine Functions
34
Technical Data
36
Operating
37
Operating Elements
38
Operating Panel at the Rear Side of the Loading Magazine
38
Handheld Terminal Keba Ketop T20
39
Front View
39
Rear View
40
Cleaning the Touch Screen
41
Meaning and Functions of the Softkeys at the Manual Control Unit
42
Basic Keys - Available in Every Screen
42
Override Keys
42
Operating Sequences - Operation
43
Bundle Loader Unit
44
Rack Loader Unit
45
Spot-Drilling Unit
46
Z Axis of the Spot-Drilling Unit
47
Spot-Drilling Unit Drill
47
Bar Lift - Bar Insertion Unit
48
Channel on the Left/Right, Channel Lubrication
49
Slider
50
Gripper Unit
51
Paging - Alarm List/Alarm Protocol
52
Service Functions
52
Operating Philosophy
53
From the Basic Screen to the Navigation Screen
53
From the Navigation Screens to the Operation Screens
54
Navigation „Basic Screen / Information
54
Navigation „Part Processes
55
Navigation „Individual Functions
56
Operation Mode Types and Function Types
57
Operation Modes
57
Automatic Mode
57
Set-Up Mode
57
Function Types
58
Manual
58
Cycle
58
RESET Key at the Machine Control Panel
59
Start Pre-Conditions
60
Loading of Bars
61
Loading the Magazine by Means of the Rack Loader Unit
61
Loading Bars in Case of a Magazine with Rack Loader Unit
64
Loading by Means of the Bundle Loader Unit
65
Loading Bars in Case of a Magazine with Bundle Loading Unit
68
Hoisting Belt Settings
69
Carrying out Operating Functions Via the Control System of the Machine
71
User Settings
71
Operate Units
71
Start Bar Loading Cycle
72
Clamp / Unclamp Material
72
Push Material Bars Forward / Backward
72
Measure Material Bar
72
Manual Spot-Drilling of Bars
73
Manual Bar Loading
74
By Means of this Function
74
Set-Up
75
Spot-Drilling Unit
76
Adjustment of the Lifting Stroke Height
76
Drill: Cutting Data
79
Drilling Process
80
User Settings for Spot-Drilling
81
Pre-Selection Counter for Spot-Drilling
82
Drilling Tools
83
Change Drill
83
Change of the Collet at the Gripper Unit of the Spot-Drilling Unit
85
Clamping Pressure of the Chucking Cylinder
85
Discharging of the Chip Container
86
Spot-Drill Monitoring
87
Mode of Operation
87
Reactions in Case of Limit Value Excess
88
Set-Up Screen
88
Display Elements of the Set-Up Screen
89
Additional Information
92
Important Notes
93
Bar Lift
94
Re-Adjustment of the Holding-Down Devices at the Bar Lift
94
Adjustment of the Stoppers to the Bar Diameter
95
Checking the Lifting of the Bar
96
Adjust Angle of the Bar Insertion Guiding Devices
97
Channels
98
Opening the Channels
98
Closing the Channels
100
Refitting the Material Diameter
101
Slider
103
User Settings for the Slider
104
Dismantling of the Slider
105
Mounting of the Slider
106
Exchange of Slider-Slaving Bush
107
Refitting the Slider
108
Gripper Unit
109
Arresting the Slider
110
Slipping the Bar over the Slider
111
Pulling-Off the Remnant
112
Programming
113
Programming
114
Assignments and Machine Data
114
M-Commands - Principle of the Cycle
114
Programming Example: for "Push Material Bar Forward
114
Programming Example for Push Material Bar Forward until the Bar Strikes against the Stop
115
Sub-Programme MA12.MPF - Without Stop Check
116
Sub-Programme MA12.MPF - with Stop Check
117
Transport, Installation, Commissioning
119
Safety Instructions
120
Instructions for Shipment, Installation, Commissioning
120
General Sources of Danger During In-House Transportation
120
Dimensions and Masses
120
Shipping- and Lifting Equipment
120
Preparations
121
Suitable Transport- and Lifting Equipment
121
Space Requirements
122
Foundations
122
Environmental Conditions
122
Power Supply
123
Compressed Air Supply
123
Pressure Accumulator
123
Media to be Provided
123
Pumps and Tanks
124
Chip Disposal / Remnant Disposal
124
Disposal of Used Media
124
Compliance with Water Balance Regulations
124
Delivery
125
Magazine
125
Other Separate Units
125
Transportation Equipment
126
Transport by Crane
127
Unloading the Magazine by Means of a Crane or a Mobile Crane
129
Lowering the Magazine in the Place of Installation
130
Transport by Means of Castor Trolleys
131
Unloading and Transport of Separate Units
132
Unpacking the Accessories and Checking Them for Completeness
132
Installation of the Magazine
133
Alignment of the Bar Loading Magazine
134
Entry of Correction Value between Machine and Loading Magazine
134
Securing Means for the Transport
135
Commissioning
136
Cleaning the Magazine
136
Checking Supplies and Restocking
136
Pressure Accumulator
136
Water Cooling System
137
Functioning
137
Electrical Connection
138
Switching-ON the Magazine
138
Preparation for Repeated Transport
139
Lashing the Magazine on the Truck
139
Annex
141
Interchange Parts
142
Interchange Parts for Magazines MBL40-6 / MBL40-8
142
Interchange Parts for Magazines MBL32-6 with Spot-Drilling Unit
143
Interchange Parts for Magazine MBL32-6 Without Spot-Drilling Unit
144
Interchange Parts for Magazine MBL24-6 / MBL22-8 with Spot-Drilling Unit
145
Interchange Parts for Magazine MBL22-8 Without Spot-Drilling Unit
146
Interchange Parts for Magazine MS24-6 Without Spot-Drilling Unit
147
Index
149

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