HSM SP 5080 Operating Manual
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HSM SP 5080 Operating Manual

HSM SP 5080 Operating Manual

Shredder and baling press combination
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2.993.999.520_en
SP 5080
OPERATING MANUAL
SHREDDER AND BALING PRESS COMBINATION
SP 5080
Keep in a safe place for future use.

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Summary of Contents for HSM SP 5080

  • Page 1 2.993.999.520_en SP 5080 OPERATING MANUAL SHREDDER AND BALING PRESS COMBINATION SP 5080 Keep in a safe place for future use.
  • Page 2 SP 5080 Translation of the original operating instructions HSM GmbH + Co. KG Austrasse 1-9 88699 Frickingen / Germany Tel. + 49 75 54 2100-0 Fax + 49 75 54 2100-160 info@hsm.eu www.hsm.eu 2.993.999.520_en 09/2015...

  • Page 3: Table Of Contents

    2.2 FA 500.3 shredder ..................... 16 2.3 Power requirement and fuse rate ..............16 2.4 Operating conditions..................16 2.5 Accessory ......................16 2.6 SP 5080 diagram ....................17 2.7 Machine dimensions ..................18 Installation 3.1 General instructions................... 19 3.2 Installation conditions ..................19 3.3 Supply connections ...................
  • Page 4 SP 5080 Initial start-up 4.1 Baling press operating controls ................. 26 4.1.1 Opening the menu ......................29 4.1.2 Selecting the setup mode ....................31 4.1.2.1 Opening the press channel ....................31 4.1.3 Setting the user language ....................31 4.1.4 Actual values........................32 4.1.5 Automatic start operating mode ..................
  • Page 5 SP 5080 Storage Disposal information 7.1 Disposal verifi cation form .................. 54 Using and ordering spare parts 8.1 Customer service address ................. 55 Circuit diagrams KP 80 hydraulic diagram EC Declaration of Conformity 2.993.999.520_en 09/2015...

  • Page 6: Name Plate

    SP 5080 Name plate HSM GmbH+Co.KG Austrasse 1-9 D-88 699 Frickingen Germany MODELL MASCH.-NR.: SERIEN - NR.: PRESSKRAFT: LEISTUNG: BAUJAHR: NENNSTROM: The machine number is indicated on the name plate on the shredder and baling press (above). Warranty claims and queries cannot be dealt with unless you quote the machine number.

  • Page 7: Preface

    HSM GmbH + Co. KG is always striving to improve its products and therefore reserves the right to make alterations and improvements as it deems necessary. However, this does not include an obligation for subsequent modifi...

  • Page 8: Safety

    SP 5080 Safety Safety instructions 1.1.1 The “Work safety” symbol You will see this sign next to all operating safety instructions in this manual where the failure to comply may result in injury or death. Observe these instructions and exercise particular care in such cases. Pass on all safety instructions to any other persons using the machine.

  • Page 9: Notes On Work Safety

    Notes on work safety Pay particular attention to the following safety instructions: – The SP 5080 shredder and baling press combination has been inspected for safety by an accredited test and certifi cation board. Nevertheless, incorrect operation and misuse can result in: •...
  • Page 10 SP 5080 – Do not carry out any tasks which may endanger your safety while operating the machine. – Any changes which take place and could impair safety should be reported immediately. Put the machine out of operation until the damage is rectifi ed.

  • Page 11: Proper Use

    SP 5080 Proper use The SP 5080 shredder and baling press combination is to be used exclusively for shredding and compressing paper and cardboard. Its sturdy cutting unit is not damaged by paper clips and staples. In machines with cutting widths of 6 x 40–53 mm, 7.5 x 40–80 mm and 10.5 x 40–76 mm you can also shred entire folders.

  • Page 12: Inspecting The Safety Devices

    SP 5080 Inspecting the safety devices Check the safety devices: • At the start of each shift (if operation was interrupted) • At least once a week in case of continuous operation • Following any maintenance or repair Ensure that the safety devices are: •...
  • Page 13 SP 5080 Check list for inspecting the safety devices Use the following checklist to inspect the safety devices. Photocopy this checklist for regular inspections. Tick off the boxes if the check was successful. Do not start the machine until you have checked every point.
  • Page 14 SP 5080 4. If you press the emergency stop button while the machine is running, the shredder and baling press must switch off immediately. The machines can only be switched on again once you have pulled out the switch bar.

  • Page 15: Technical Data

    SP 5080 Technical data KP 80 combination press Weight approx. 600 kg Dimensions (L x W x H) 2335 x 945 x 1400 mm Press data Pressing force 80 kN Specifi c pressing power 30 N/cm² Cycle time when idling (theoretical)

  • Page 16: Fa 500.3 Shredder

    SP 5080 FA 500.3 shredder Cutting type Particle cut Cutting size (mm) 10.5 x 40–76 7.5 x 40–76 6 x 40–53 1.9 x 15 Security level DIN 66399 P-2/O-2/T-2/E-2 P-3/O-2/T-3/E-2 P-3/O-2/T-3/E-2 P-5/O-4/T-5/E-4/F-2 Security level DIN 32757 Cutting capacity (sheet), DIN A4 70 g/m 600–650...

  • Page 17: Sp 5080 Diagram

    SP 5080 SP 5080 diagram 1 Press control cabinet 2 Press control panel 3 Press inspection fl ap 4 Door lock protective cover 5 Counterplate 6 Door lock 7 Press chamber 8 Hydraulics protective cover 9 FA 500.3 shredder 10 Loading table...

  • Page 18: Machine Dimensions

    SP 5080 Machine dimensions 2.993.999.520_en 09/2015...

  • Page 19: Installation

    SP 5080 Installation General instructions We strongly recommend that installation work on the baling press should be carried out by trained HSM engineers. We accept no liability for damage resulting from incorrect installation. If you do perform installation tasks yourself, make sure you have read and fully understood the entire operating manual before you start.

  • Page 20: Transporting The Baling Press

    SP 5080 Transporting the baling press Always use the special bearing points for unloading the machine from a lorry using a forklift. – Place the baling press on a smooth level surface at the installation site. – Remove the packaging and dispose of it in an environmentally responsible manner.

  • Page 21: Transporting The Shredder

    SP 5080 Transporting the shredder Caution! When moving the shredder, note that it may topple over. Risk of tipping! – Place the shredder on a smooth level surface at the installation site. – Remove the packaging and dispose of it in an environmentally responsible manner.

  • Page 22: Assembling The Shredder

    SP 5080 Assembling the shredder The shredder is not fully assembled on delivery. The loading table is not mounted and should only be mounted at the installation site. Attach the table using the M 10 nuts (1) Insert the plug (connection for emergency stop switch bar) into the socket and lock it into place.

  • Page 23: Assembling The Shredder And Baling Press Combination

    SP 5080 Assembling the shredder and baling press combination Danger! Open cutting elements, blade rollers. Can cut off fi ngers and hands. Neither the shredder nor the combination press may be switched on before both devices are properly connected and bolted together.
  • Page 24 SP 5080 7. Screw on the cover plate (B) fi rmly using the 4 oval head cap screws. 8. Insert the plug of the connection cable into the socket of the baling press and lock it into place. 2.993.999.520_en 09/2015...
  • Page 25 SP 5080 Now lock the braking castors on the shredder. 10. Check the safety devices. Use the checklist in chapter 1 to perform the check. 2.993.999.520_en 09/2015...

  • Page 26: Initial Start-Up

    SP 5080 Initial start-up Baling press operating controls Main switch Only in setup mode or during bale ejection: Vertical navigation 12 Two-hand operation button Menu button 2 + 12 Open door lock Horizontal navigation 8 + 12 Close door lock...
  • Page 27 SP 5080 Main switch (1) The main switch is on when it is turned 90° to the right. The main switch can be secured with a padlock when in the “Off” position. Display (2) Messages are shown in the display. (-> see also “Malfunctions”) Menu button (3) Open the menu.
  • Page 28 SP 5080 Two-hand operation (12) Note Only works if the “Bale ready” symbol is lit up or in setup mode. Two hand control: Opening the hydraulic door lock ( If you press the two buttons at the same time (within 0.6 seconds) the door lock opens.

  • Page 29: Opening The Menu

    Operating mode - Bale ready - Actual values - Settings - Language - Bale length - Press stroke - System The System menu is only accessible for HSM service engineers. Selecting menu items: •...
  • Page 30 SP 5080 The password for setup mode is: 4455 2.993.999.520_en 09/2015...

  • Page 31: Selecting The Setup Mode

    SP 5080 4.1.2 Selecting the setup mode Caution! In setup mode, certain electrical safety functions are disabled. Only specially trained staff may operate the machine in setup mode. This section is password-protected. Moving the press ram forwards ( button) If you press the button, the press ram moves forwards.

  • Page 32: Actual Values

    SP 5080 4.1.4 Actual values You can call up the following actual values: • Working hours • Bales • Bales / day • Press strokes 4.1.5 Automatic start operating mode Automatic start operating mode means: • The FA 500.3 is switched on and ready for operation.

  • Page 33: Displaying Actual Values

    SP 5080 4.1.6 Displaying actual values Press the button. Use the buttons to switch to the “Actual values” menu item. The following actual values can be selected: Operating hours - Bales - Bales / Day - Press stroke Actual values: •...

  • Page 34: Settings

    Setting the language • The following parameters can be defi ned here. Parameter • Press strokes • from a minimum of 1 press stroke Press strokes • to a maximum of 20 press strokes System • For HSM Service only 2.993.999.520_en 09/2015...

  • Page 35: Shredder Control Panel

    SP 5080 Shredder control panel R button: Cutting unit runs in reverse Display: Baling press operating state Display: Door open Display: Oil reservoir empty or emergency stop actuated Function button “On / Off / Start” Display: Level 1 overload Display: Level 2 * overload...

  • Page 36: Initial Start-Up

    (=reversed rotation) > consult an electrician. (See also the “Malfunctions” section) Warning! Faults in electrical components and supply cables may only be attended to by qualifi ed electricians or HSM service engineers. – Connect the control cabinet before the initial start-up begins.

  • Page 37: Working With The Machine

    SP 5080 Working with the machine 4.4.1 Fitting plastic bags and starting the machine – Press the +/– buttons at the same time for approx. 3 seconds Display: Service menu - setup mode – Press the +/– buttons again at the same time for approx. 3 seconds Display: Caution! - Setup mode (fl...
  • Page 38 SP 5080 Accessories: PE side-gusseted bag U=2120 mm / L=1400 mm / S=0.1 mm Order no.: 6.209.995.000 – Fit the plastic bag (2) over the outlet and attach it to the 4 holding fi xtures (3) – Close the counterplate again by hand –...
  • Page 39 SP 5080 2.993.999.520_en 09/2015...
  • Page 40 SP 5080 – Press the start button • The cutting unit and feed belt start up – Place the material to be shredded on the loading table and then place batches on the feed belt. If material that is not supposed to be shredded is mistakenly placed onto the conveyor belt, do not try to pull it out but –...

  • Page 41: Ejecting Bales And Baling

    SP 5080 Ejecting bales and baling – Open the hydraulic door lock ( – Hold the counterplate with both hands from the front and fold it down all the way – Now press both buttons ( ) and hold down until the press ram stops automatically.
  • Page 42 SP 5080 – First, grab hold of the plastic bag at the bottom of the press and remove it from the outlet carefully. – Lift the plastic bag from the top at its opening so that the bale is not able to fall out.
  • Page 43 SP 5080 – Fit a new plastic bag over the outlet. – Fold up the counterplate again. – Paper scraps lying on the fl oor can be emptied into the press again through the inspection fl ap. Display: Loading hopper is open –...

  • Page 44: Baling Press Malfunctions

    Electrician! Call HSM Service! Channel switch not seen Electrician! Call HSM Service! Maximum motor runtime achieved Switch off for 5 minutes and wait! Call HSM Service! Light barrier interrupted Remove material bridge / clean light barrier Shearing fault Remove material jam...

  • Page 45: Shredder Malfunctions

    SP 5080 Shredder malfunctions 4.7.1 Overload due to paper jam • “Overload” display (level 1 or level 2 - depending on machine version) lights up red. • The cutting unit automatically runs in reverse for several seconds. Then the cutting unit switches off.

  • Page 46: Oil Reservoir Empty

    SP 5080 4.7.4 Oil reservoir empty • “Oil reservoir empty” display lights up blue. Top up with special lubricating oil for the cutting head. Order no. 1.235.997.500 for 5 l container • The “Oil reservoir empty” signal is automatically deactivated after the reservoir is fi lled up.

  • Page 47: Inspection And Maintenance Work

    SP 5080 Inspection and maintenance work Notes on maintenance Note Malfunctions which are due to inadequate or incorrect maintenance can lead to expensive repairs and lengthy machine down-times. Regular maintenance is therefore essential. For this reason we recommend a maintenance and inspection contract.

  • Page 48: Maintaining The Combination Press

    SP 5080 Maintaining the combination press 5.2.1 Changing the hydraulic fl uid/ventilation fi lter Change the hydraulic oil and venting fi lter every 2 years – Move the press ram to its rear limit position – Turn off the main switch and pull the red CEE plug out –...

  • Page 49: Lubricating The Movable Parts

    Replace the plastic blocks on the press ram guidance every 2 years. – Consult our HSM customer service about this. – Lubricate all movable parts and hinges as required, especially the door hinges and the bearings of the door locks with multi-purpose grease or a universal lubricating oil.

  • Page 50: Maintenance Of The Fa 500.3 Shredder

    SP 5080 Maintenance of the FA 500.3 shredder 5.3.1 Lubricating the drive chains and cogs (twice a year) Turn off all the main switches and disconnect the red CEE plug Remove the inspection fl aps (1) in the left and right side plates.

  • Page 51: Tightening The Tension On The Conveyor Belt

    SP 5080 5.3.2 Tightening the tension on the conveyor belt – Turn off the shredder – Loosen the hex nuts (3) on the left and right sides of the snub roller. (accessible from below) – Loosen the lock nuts (4) of the tensioning bolts (5).

  • Page 52: Emptying The Sump Tray

    SP 5080 5.3.5 Emptying the sump tray – Empty the dirt drawer under the conveyor belt as required – Clean the area under the shredder -> apply suction to dirt particles! 2.993.999.520_en 09/2015...

  • Page 53: Storage

    The hydraulic tank, pipes and hoses have no leaks Disposal information HSM baling presses and shredders have a long service life. Nevertheless, every machine reaches a time when inspections and repairs are no longer worth the trouble. The operator then faces the problem of disposing of the machine properly.

  • Page 54: Disposal Verifi Cation Form

    SP 5080 Disposal verifi cation form HSM GmbH + Co. KG Austrasse 1–9 88699 Frickingen / Germany The machine specifi ed here Designation: Baling press / shredder Model: Machine number: Year of construction: has been disposed of according to the applicable regulations.

  • Page 55: Using And Ordering Spare Parts

    SP 5080 Using and ordering spare parts Only use original spare parts from HSM! If you would like to order spare parts, please always state the: • Full machine number • Year of construction of the baling press HSM GmbH+Co.KG...

  • Page 56: Circuit Diagrams

    SP 5080 Circuit diagrams The electrical circuit diagram is supplied separately with the machine. (in the control cabinet) 2.993.999.520_en 09/2015...

  • Page 57: Kp 80 Hydraulic Diagram

    SP 5080 KP 80 hydraulic diagram 2.993.999.520_en 09/2015...

  • Page 58: Ec Declaration Of Conformity

    Austrasse 1-9 D - 88699 Frickingen hereby declares that the SP 5080 shredder and baling press combination, consisting of the FA 500.3 document shredder and the KP 80 baling press, meets the fundamental health and safety requirements of the following EC directives: •...

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