HSM Powerline SP 5088 Operating Manual
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HSM Powerline SP 5088 Operating Manual

Shredder and baling press combination
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OPERATING MANUAL
SHREDDER AND BALING PRESS COMBINATION
Powerline SP 5088
english
2.991.999.420 a - 01/2021
Keep in a safe place for future use.

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Summary of Contents for HSM Powerline SP 5088

  • Page 1 OPERATING MANUAL SHREDDER AND BALING PRESS COMBINATION Powerline SP 5088 english 2.991.999.420 a - 01/2021 Keep in a safe place for future use.
  • Page 2 Translation of the original operating instructions HSM GmbH + Co. KG Austrasse 1-9 88699 Frickingen / Germany Tel. + 49 75 54 2100-0 Fax + 49 75 54 2100-160 info@hsm.eu www.hsm.eu HSM SP 5088 01/2021...

  • Page 3: Table Of Contents

    3.5 Transporting the baling press ................21 3.5.1 Transporting to another installation site ................21 3.6 Transporting the shredder ................. 22 3.7 Assembling the shredder ................... 23 3.8 Assembling the shredder and baling press combination ........24 HSM SP 5088 01/2021...
  • Page 4 Tightening the tension on the conveyor belt ..............53 5.3.3 Checking the directional stability of the conveyor belt ............ 53 5.3.4 Checking the conveyor belt for wear ................53 5.3.5 Emptying the sump tray ....................54 HSM SP 5088 01/2021...
  • Page 5 Storage Disposal information 7.1 Disposal verifi cation form .................. 56 Using and ordering spare parts 8.1 Customer service address ................. 57 Circuit diagrams Declaration of Conformity HSM SP 5088 01/2021...

  • Page 6: Name Plate

    SERIEN - NR.: PRESSKRAFT: LEISTUNG: BAUJAHR: NENNSTROM: The machine number is indicated on the name plate on the shredder and baling press (above). Warranty claims and queries cannot be dealt with unless you quote the machine number. HSM SP 5088 01/2021...

  • Page 7: Preface

    HSM GmbH + Co. KG is always striving to improve its products and therefore reserves the right to make alterations and improvements as it deems necessary. However, this does not include an obligation for subsequent modifi...

  • Page 8: Safety

    Indicates a potentially dangerous situation. Failure to heed this warning may result in death or very serious injury. 1.2.3 Caution Indicates a potentially dangerous situation. Failure to heed this warning may result in minor injury. Also used to warn about material damage. HSM SP 5088 01/2021...

  • Page 9: Notes On Work Safety

    Turn the main switch to the “0” position and secure it. Pull out the power plug. – Before starting the machine after maintenance work, make sure that all protective devices are in place. HSM SP 5088 01/2021...
  • Page 10 Any damage must be repaired immediately. Escaping oil can cause a fi re and injury. – Any parts of the system and hydraulic pressure lines that need to be opened/ disconnected must be de-pressurised according to the assembly instructions before commencing repair work. HSM SP 5088 01/2021...

  • Page 11: Proper Use

    . Do not carry out any tasks which may endanger your safety while operating the machine. The relevant accident prevention regulations and any other generally recognised health and safety standards must also be observed. HSM SP 5088 01/2021...

  • Page 12: Inspecting The Safety Devices

    If any defects arise during operation, stop the machine immediately and ensure that the defect is corrected. Do not modify or remove any of the safety devices. Do not deactivate any of the safety devices by modifying the machine. Modifi cations to the machine are prohibited for safety reasons. HSM SP 5088 01/2021...
  • Page 13 3. Check the safety switch on the dirt drawer in the machine. The safety switch switches the shredder and baling press combination off immediately and prevents it from being switched on again when the dirt drawer is opened. Try this function out. HSM SP 5088 01/2021...
  • Page 14 The machines can only be switched on again once you have pulled out the switch bar. Try this function out. 7. The “One-man operation” safety sticker Ein-Mann-Bedienung must be affi xed to the shredder. One-man operation Un seul opérateur HSM SP 5088 01/2021...
  • Page 15 The machines can only be switched on again once you have unlocked the emergency stop button. Try this function out. Inspected Date Signed HSM SP 5088 01/2021...

  • Page 16: Technical Data

    Idle running 1 m / 7 m *) 71/69 dB(A) Full load 1 m / 7 m *) 82/79 dB(A) *) The distance is measured between the testing device and the surface of the machine at the loading aperture. HSM SP 5088 01/2021...

  • Page 17: Fa 500.3 Shredder

    Shredder and baling press combination 32 A Operating conditions Operating temperature -10 °C ÷ +40 °C Operating humidity Max. 90%, non-condensing Operating altitude max. 2,000 m above sea level Accessory PE side-gusseted bag 570/545 x 1,150 x 0.1 mm Item no.: 1.452.995.000 HSM SP 5088 01/2021...

  • Page 18: Sp 5088 Diagram

    15. Press motor 16. FA 500.3 shredder 17. Loading tray 18. Document shredder operator control panel 19. Emergency stop switch bar 20. Feed belt 21. Braking/swivel castors 22. Shredder inspection fl ap 23. Oil reservoir opening HSM SP 5088 01/2021...

  • Page 19: Machine Dimensions

    Machine dimensions HSM SP 5088 01/2021...

  • Page 20: Installation

    General instructions We strongly recommend that installation work on the baling press should be carried out by trained HSM engineers. We accept no liability for damage resulting from incorrect installation. If you do perform installation tasks yourself, make sure you have read and fully understood the entire operating manual before you start.

  • Page 21: Transporting The Baling Press

    Caution! Installations on the electrical system or control cabinet may only be carried out by a qualifi ed electrician or one of our service engineers. HSM SP 5088 01/2021...

  • Page 22: Transporting The Shredder

    – Cut through the steel straps. – Roll the shredder off the pallet according to the instructions for unpacking. The shredder can now be moved on its rollers. • The loading table must be assembled at the installation site. HSM SP 5088 01/2021...

  • Page 23: Assembling The Shredder

    The loading table is not mounted and should only be mounted at the installation site. Attach the table using the M 10 nuts (1) Insert the plug (connection for emergency stop switch bar) into the socket and lock it into place. HSM SP 5088 01/2021...

  • Page 24: Assembling The Shredder And Baling Press Combination

    2. Push the shredder over the press from behind. 3. Insert the plug of the connection cable into the socket of the shredder and lock it into place. HSM SP 5088 01/2021...
  • Page 25 7. Screw on the cover plate (B) fi rmly using the 4 oval head cap screws. 8. Insert the plug of the connection cable into the socket of the baling press and lock it into place. HSM SP 5088 01/2021...
  • Page 26 10. Now lock the braking castors on the shredder. 11. Check the safety devices. Use the check list in chapter 1 to perform the check. HSM SP 5088 01/2021...

  • Page 27: Initial Start-Up

    Initial start-up Baling press operating controls Main switch Vertical navigation Menu button Horizontal navigation Stop button Horizontal navigation Display Vertical navigation Enter (input button / acknowledge fault) LED (2 colours) green / red Emergency stop (optional) HSM SP 5088 01/2021...
  • Page 28 Menu button (3) Open the menu. Enter (4) This button confi rms the entry. Control keys ( These buttons are used for making service settings. The buttons are assigned in the same way as on a numerical block. HSM SP 5088 01/2021...

  • Page 29: Opening The Menu

    Operating mode - Bale ready - Actual values - Settings - Language - Bale length - Press stroke - System The System menu is only accessible for HSM service engineers. Selecting menu items: •...
  • Page 30 HSM SP 5088 01/2021...

  • Page 31: Selecting The Setup Mode

    “User language” using the control keys. Use the 4 and 6 control keys to scroll to the required language “E”. Press the Enter button ( ) to save the required language. HSM SP 5088 01/2021...

  • Page 32: Actual Values

    “Automatic Start” switches off immediately. The press goes into manual mode and the press ram can be moved forwards or backwards. The automatic start must be reset again each time it is switched on using the main switch! HSM SP 5088 01/2021...

  • Page 33: Displaying Actual Values

    Bales / day pressing the button. STOP • Hold down the button for two seconds. Press strokes • Total number of press strokes is shown. • The current oil temperature is displayed Oil temperature in xx °C HSM SP 5088 01/2021...

  • Page 34: Settings

    • from min. 200 mm Bale length • to max. 1,000 mm • from a minimum of 1 press stroke Press strokes • to a maximum of 20 press strokes System • For HSM Service only HSM SP 5088 01/2021...

  • Page 35: Shredder Control Panel

    Display: Baling press operating state This symbol lights up • green when the baling press is in automatic mode. • yellow when the bale is ready for strapping. • red if a fault occurs in the baling press. HSM SP 5088 01/2021...

  • Page 36: Initial Start-Up

    > consult an electrician. (See also the “Malfunctions” section) Warning! Faults in electrical components and supply cables may only be attended to by qualifi ed electricians or HSM service engineers. Close the control cabinet before the initial start-up begins. Select the required language Set the required bale length and no.

  • Page 37: Loading The Baling Press

    Set the “Automatic start” on the press. • Menu > Operating mode > Automatic Start ( • The “Ready for operation” display on the shredder lights up green. • The “Baling press operating state” display on the shredder lights up green. HSM SP 5088 01/2021...
  • Page 38 Feed material into the shredder until the wooden frame is ejected at the end of the press channel by the ongoing pressing cycle. Turn off the main switch on the press. Insert the 3 strapping tapes (as described in chapter 4.5) HSM SP 5088 01/2021...

  • Page 39: Setting The Press Channel Adjustment Cylinder

    Close the throttle screw to open the press channel more slowly Open the throttle screw to open the press channel more quickly Starting position: Close the throttle screw completely and then open it by 1/8 of a turn. HSM SP 5088 01/2021...

  • Page 40: Relieving The Press Channel

    • the press channel is decompressed, which means the adjusting cylinder lowers. Note This applies to both manual and automatic operation. It is also possible to relieve the press channel during operation. HSM SP 5088 01/2021...

  • Page 41: Inserting The Strapping Tape

    Caution! Never tie the end of the tape to the press channel otherwise the tape will snap. Close the strapping fl ap. Wind the loose tape round the tape reel and close the tape brake HSM SP 5088 01/2021...

  • Page 42: Automatic Compressing Using The Light Barrier

    Open the strapping fl ap (1) and release the tape brake Check whether the channels are free of material in the press ram and clear the channels if necessary using the tape insertion needle (10) HSM SP 5088 01/2021...
  • Page 43 Never hold on to tape that is caught in the machine! This could result in injuries to the hands and fi ngers from crushing and cuts. A new, automatic pressing process can now be started with the “Automatic start” buttons. HSM SP 5088 01/2021...

  • Page 44: Polythene Bag Attachment" Sequence

    Fit a plastic bag (12) over the outlet and pull it over the slide plate (13). Lower the clamping bracket assembly (11). • The fi nished bales will not be automatically pushed into the plastic bag. Accessories material: Plastic bag item no.: 1 452 995 000 HSM SP 5088 01/2021...

  • Page 45: Baling Press Malfunctions

    Electrician! Call HSM Service! FLS. 08. 037 Channel switch not seen Electrician! Call HSM Service! FLS. 09. 059 Maximum motor runtime achieved Switch off for 5 minutes and wait! Call HSM Service! ZD. 04.038 Light barrier interrupted Remove material bridge / clean light barrier FLS.

  • Page 46: Shredder Malfunctions

    Display lights up red. • The baling press and shredder switch off . Activate the emergency stop control by pushing the switch bar away from the machine. Press the “Automatic start” buttons on the press. Press the start button. HSM SP 5088 01/2021...

  • Page 47: Oil Reservoir Empty

    The operator must ensure that no unauthorised persons have access to the machine. When the machine is not being used, it must be shut down and secured against unauthorised use. See also the “Installation conditions” chapter HSM SP 5088 01/2021...

  • Page 48: Inspection And Maintenance Work

    Only persons with the appropriate skills and experience in hydraulics may carry out work on the hydraulic equipment. Empty the press channel before performing repair or maintenance work on the baling press. (see chapter on “Relieving the press”) HSM SP 5088 01/2021...

  • Page 49: Maintaining The Baling Press

    – If the hydraulic oil tank is very dirty, clean it. – Put the lid back on again. – Fill up with oil until the oil level is between the two notches on the oil level dipstick. HSM SP 5088 01/2021...

  • Page 50: Lubricating Moveable Parts

    The press ram guide is largely maintenance-free. The installed rollers are provided with life-long lubrication. The lateral guide elements are made of wear resistant, fi breglass-reinforced plastic. Lubricate all movable parts and hinges, especially the door hinges and the bearings of the door locks as required. HSM SP 5088 01/2021...

  • Page 51: Emptying The Dirt Drawer

    – Empty the dirt drawer under the baling press every week. – Make sure that the safety lock latches in when the drawer is pushed in. – Clean the area under the baling press -> apply suction to dirt particles! HSM SP 5088 01/2021...

  • Page 52: Maintenance Of The Fa 500.3 Shredder

    - Grease the drive chains from the motor to the cutting unit, the cutting unit to the conveyor belt and the synchronous wheels. Recommended lubricating grease: K2K in line with DIN 51502/DIN 51825 - Mount the inspection fl aps onto the unit again. HSM SP 5088 01/2021...

  • Page 53: Tightening The Tension On The Conveyor Belt

    Checking the conveyor belt for wear The surface of the conveyor belt can become worn after long periods of use. If you can see the fabric inlay in the belt, it must be replaced. Please notify our customer service. HSM SP 5088 01/2021...

  • Page 54: Emptying The Sump Tray

    5.3.5 Emptying the sump tray Empty the dirt drawer under the conveyor belt as required Clean the area under the shredder -> apply suction to dirt particles! HSM SP 5088 01/2021...

  • Page 55: Storage

    The hydraulic tank, pipes and hoses have no leaks. Disposal information HSM baling presses and shredders have a long service life. Nevertheless, every machine reaches a time when inspections and repairs are no longer worth the trouble. The operator then faces the problem of disposing of the machine properly.

  • Page 56: Disposal Verifi Cation Form

    Disposal verifi cation form HSM GmbH + Co. KG Austrasse 1-9 88699 Frickingen / Germany The machine specifi ed here Designation: Baling press / shredder Model: Machine number: Year of construction: has been disposed of according to the applicable regulations.

  • Page 57: Using And Ordering Spare Parts

    Using and ordering spare parts Only use original spare parts from HSM! If you would like to order spare parts, please always state the: • full machine number • year of construction of the baling press HSM GmbH+Co.KG Austrasse 1-9...

  • Page 58: Circuit Diagrams

    Circuit diagrams The electrical wiring diagram and the hydraulic plan are summarized in H+E wiring diagram. The H+E wiring diagram is located in the control cabinet. HSM SP 5088 01/2021...

  • Page 59: Declaration Of Conformity

    Overall Management of the Technical Area Authorised representative for the compilation of technical documentation: Hubert Kötzinger, HSM GmbH + Co. KG. The technical documentation acc. to annex VII, part A has been created, and is held by HSM GmbH + Co. KG.

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