HSM SP 5080 Operating Manual
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HSM SP 5080 Operating Manual

HSM SP 5080 Operating Manual

Channel baling press
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2.990.999.120_en
SP 5080
OPERATING MANUAL
CHANNEL BALING PRESS
SP 5080
Keep this instruction for future use!

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Summary of Contents for HSM SP 5080

  • Page 1 2.990.999.120_en SP 5080 OPERATING MANUAL CHANNEL BALING PRESS SP 5080 Keep this instruction for future use!
  • Page 2 SP 5080 HSM GmbH + Co.KG, Austrasse 1-9, 88699 Frickingen / Germany Tel. + 49 75 54 2100-0 Fax + 49 75 54 2100-160 info@hsm.eu www.hsm.eu 2.990.999.120_en 04/2013...

  • Page 3: Table Of Contents

    KP 80 Combined press ..................15 2.3 FA 500.3 Shredder..................... 16 2.4 Operating conditions ..................16 Accessories ....................... 16 2.6 SP 5080 explanatory diagram ................17 2.7 Machine dimensions ..................18 Preparations 3.1 General instructions................... 19 3.2 Siting the machine ..................... 19 3.3 Supply connections ...................
  • Page 4 SP 5080 Commissioning 4.1 Baling press controls ..................26 4.1.1 Accessing the SERVICE menu ..................30 4.1.2 Set-up mode ........................31 4.1.2.1 Pressure plate forward-backward / door lock open-close ............. 31 4.1.2.2 To exit set-up mode ....................... 31 4.1.3 To display / clear the daily bale meter ................32 4.1.4 To display the total bale meter ..................
  • Page 5 SP 5080 Storage Disposal instructions 7.1 Disposal verifi cation form ................. 53 Using and ordering spare parts 8.1 Customer service address ................. 54 Electrical circuit diagrams KP 80 hydraulic diagram EC declaration of conformity 2.990.999.120_en 04/2013...

  • Page 6: Nameplate

    SP 5080 Nameplate HSM GmbH+Co.KG Austrasse 1-9 D-88 699 Frickingen Germany MODELL MASCH.-NR.: SERIEN - NR.: PRESSKRAFT: LEISTUNG: BAUJAHR: NENNSTROM: The machine number is specifi ed on the nameplate of the baling press, shown above. Guaran- tee claims and inquiries cannot be processed if you do not quote the machine number.

  • Page 7: Foreword

    HSM GmbH + Co. KG permanently aspire to improve their products. They reserve the right to perform any changes and modifi cations which are deemed necessary. Howev- er, this does not imply the obligation for a subsequent modifi...

  • Page 8: Safety

    SP 5080 Safety Notes on safety 1.1.1 "Work safety" symbol This symbol marks all work safety notes in this Operating Manual which endanger the health or life of people. Please pay attention to this symbol and exercise particular care in such cases. Please also forward all work safety notes to other users.

  • Page 9: Notes On Work Safety

    SP 5080 Notes on work safety Please pay particular attention to the following notes on work safety: – The SP 5080 shredder press combination has been safety-tested by an accredited testing station. Nevertheless, incorrect operation and misuse can result in: •...
  • Page 10 SP 5080 – Do not carry out any tasks which may endanger your safety while operating the machine. – Any changes which take place and could impair safety should be reported immediately. Put the machine out of operation until the damage is rectifi ed.

  • Page 11: Proper Use

    SP 5080 Proper use The SP 5080 shredder press combination is intended solely for shredding and pressing paper and cardboard. The robust cutting unit is unaffected by staples and paper clips and is even suitable for the destruction of whole volumes of fi les and folders. Excluding other types of materials.

  • Page 12: Inspecting The Safety Devices

    SP 5080 Inspecting the safety devices Check the safety devices: • at the start of every work shift (when operation was interrupted) • at least once a week when the operation is interrupted • after each maintenance or repair Check the safety devices for: •...
  • Page 13 SP 5080 Checklist for inspecting the safety devices Use the following list for your inspection of the safety devices. Photocopy it for regular inspections. Tick off the boxes if the check was successful. Do not start the machine until you have checked every point.
  • Page 14 SP 5080 4. When you press the emergency stop switch bar whilst the machine is running, the shredder and baling press must switch off immediately. The machines can only be switched on again once you have pulled out the switch bar.

  • Page 15: Technical Data

    SP 5080 Technical data Power requirement and fuse rate Security level 2 - 3 Security level 4 Voltage 3 x 400 V / 50 Hz 3 x 400 V / 50 Hz 3P+N+PE 3P+N+PE Power 11,5 kW 13,5 kW Fuse...

  • Page 16: Fa 500.3 Shredder

    SP 5080 FA 500.3 Shredder Cutting type Particle cut Cutting size (mm) 10,5 x 40 - 76 7,5 x 40 - 76 6 x 40 - 53 1,9 x 1,5 Security level DIN 66399 P-2/O-2/T-2/E-2 P-3/O-2/T-3/E-2 P-3/O-2/T-3/E-2 P-5/O-4/T-5/E-4/F-2 Security level DIN 32757...

  • Page 17: Sp 5080 Explanatory Diagram

    SP 5080 SP 5080 explanatory diagram 1 Press control cabinet 2 Press control panel 3 Press inspection fl ap 4 Safety fl ap door lock 5 Counter plate 6 Door lock 7 Press chamber 8 Hydraulic cover FA 500.3 Shredder...

  • Page 18: Machine Dimensions

    SP 5080 Machine dimensions 2.990.999.120_en 04/2013...

  • Page 19: Preparations

    General instructions We strongly recommend that installation work on the baling press should be carried out by trained HSM engineers. We accept no liability for damage resulting from incorrect installation. If you do perform installation tasks yourself, make sure you have read and fully understood the entire operating manual before you start.

  • Page 20: Transporting The Baling Press

    SP 5080 Transporting the baling press Always use the special bearing points for loading the machine from a lorry using a forklift. – Place the baling press on a smooth level surface at the installation site. – Remove the packaging foil and dispose of it in a manner that is environmentally sound.

  • Page 21: Transporting The Shredder

    SP 5080 Transporting the shredder Caution! When moving the shredder, note that it may topple over. Danger of falling over! – Place the shredder on a smooth level surface at the installation site. – Remove the packaging foil and dispose of it in a manner that is environmentally sound.

  • Page 22: Assembling The Shredder

    SP 5080 Assembling the shredder The shredder is not fully assembled on delivery. The loading table is not assembled and should only be assembled at the installation site. Attach the table using the M10 nuts (1) Insert the plug (connection for the emergency stop switch bar) into the socket and turn it to stop.

  • Page 23: Assembling The Shredder Press Combination

    SP 5080 Assembling the shredder press combination Danger! Open shearing point, blade rollers. Risk of fi ngers and hands being severed. Neither the shredder nor the combined press may be switched on before both devices have been properly connected and bolted together! 1.
  • Page 24 SP 5080 7. Attach the cover plate (B) using the 4 fi llister head screws 8. Insert the plug of the connection ca- ble into the socket of the baling press and lock the plug in position. 2.990.999.120_en 04/2013...
  • Page 25 SP 5080 9. Then lock the roller brakes on the shred- der. 10. Inspect the safety devices. Use the checklist in section 1 for the inspection. 2.990.999.120_en 04/2013...

  • Page 26: Commissioning

    SP 5080 Commissioning Baling press controls 1 Main switch Only in set-up mode or 2 Automatic mode during bale ejection: 3 Automatic mode (LED) 12 Two hand control key 4 Standby (ready indicator) 7 + 12 Release door lock 5 Press ram forward...
  • Page 27 SP 5080 Main switch (1) The main switch is on when it is turned 90° to the right. In the “Off” position, the main switch can be secured with a padlock. “Automatic mode” key (2) This key switches the baling press into automatic mode. Deselect the automatic mode by pressing the key again.
  • Page 28 SP 5080 “Bale ready” LED (8) This symbol lights up blue as soon as the bale has reached a set size. The press ram stops, and the press and shredder switch off. Indicator: Bale ready 2-hand control The “Press ram status” symbol lights up yellow on the shredder control panel. The cutting unit of the shredder can now only be run backwards.
  • Page 29 SP 5080 Two hand control (12) Note This only functions when the “Bale ready” symbol is on, or in the set-up mode. Two hand control: Open the hydraulic door lock (7 + 12) If you simultaneously press the two keys (within 0.6 seconds), the door lock is opened.

  • Page 30: Accessing The Service Menu

    SP 5080 4.1.1 Accessing the SERVICE menu Service menu / +/– Keys (10) SERVICE The service menu can only be called up in manual mode. Simultaneously press the +/– keys for approx. 3 seconds to access the Service menu item Use the +/–...

  • Page 31: Set-Up Mode

    SP 5080 4.1.2 Set-up mode 4.1.2.1 Pressure plate forward-backward / door lock open-close – Press the +/– keys simultaneously for about 3 seconds Indicator: Service menu – Set-up mode – Simultaneously press the +/– keys again for about 3 seconds Indicator: Caution! –...

  • Page 32: To Display / Clear The Daily Bale Meter

    SP 5080 4.1.3 To display / clear the daily bale meter – Press the +/– keys simultaneously for about 3 seconds Indicator: Service menu – Set-up mode – Press the + key 1x Indicator: Service menu – Daily bale meter –...

  • Page 33: To Set The User Language

    – Press the + key 5x Indicator: Service menu – Error memory – Press the +/– keys simultaneously for about 3 seconds Indicator: Error memory xxxx 4.1.8 System This menu item is only available to HSM service technicians. 2.990.999.120_en 04/2013...

  • Page 34: Shredder Control Panel

    SP 5080 Shredder control panel R button: Cutting unit runs in reverse Display: Status of the baling press Display: Door open or Display: Oil reservoir empty emergency stop activated Function button “On / off / start” Display: Level 1 Display: Level 2 * overload...

  • Page 35: Initial Start-Up

    (= counter-clockwise phase rotation) appear in the display -> call an electrician! See also the “Malfunctions” section Warning!! Faults in electrical components and supply cables may only be attended to by qualifi ed electricians or HSM service engineers. – Close the control cabinet, before continuing to commission the machine. –...

  • Page 36: Using The Machine

    SP 5080 Using the machine 4.4.1 Fit the plastic bag and start the machine – Press the +/– keys simultaneously for about 3 seconds Indicator: Service menu – Set-up mode – Simultaneously press the +/– keys again for about 3 seconds Indicator: Caution! –...
  • Page 37 SP 5080 Accessories: PE gusseted bag U=2120mm / L=1400mm / S=0,1mm Part no.: 6.209.995.000 – Pull the plastic bag (2) over the discharge outlet and gather it under the 4 retaining bows (3) – Close the counter plate manually again –...
  • Page 38 SP 5080 2.990.999.120_en 04/2013...
  • Page 39 SP 5080 – Press the start button • the cutting unit and feed belt start up – Place the material to be shredded on the loading table and then place batches on the feed belt If material that is not supposed to be shredded is mistakenly placed onto the conveyor belt do not try to pull it out –...

  • Page 40: Ejecting And Bagging The Bale

    SP 5080 Ejecting and bagging the bale – Open the hydraulic door lock ( – Take hold of the counter plate using both hands from the front and lower it all the way down – Now press both ( ) keys and keep pressing them until the press ram automatically stops.
  • Page 41 SP 5080 – Take hold of the plastic bag at the bottom of the press fi rstly and then pull it carefully off the discharge outlet – Lift the plastic bag up at its opening, so that you can stand the bale up –...
  • Page 42 SP 5080 – Pull a new plastic bag over the discharge outlet – Lift the counter plate up again – Scraps of paper lying on the fl oor, can be emptied into the press through the inspection fl ap Indicator: Hopper is open! –...

  • Page 43: Malfunctions Of The Baling Press

    Service door in the fi lling area of the press is open Close the inspection fl ap 1231 Defective “Counter fl ap closed” switch Electrician! Consult HSM customer service 1232 Counter fl ap is open Close the counter fl ap 1241 Defective “Counter fl...

  • Page 44: Malfunctions Of The Shredder

    SP 5080 Malfunctions of the shredder 4.7.1 Overload due to paper jam • “Overload” display (level 1 or level 2 – depending on the machine model) lights up red. • The drive automatically runs in reverse for several seconds. Then the cutting unit switches off.

  • Page 45: Oil Reservoir Empty

    SP 5080 4.7.4 Oil reservoir empty • “Oil reservoir empty” display lights up blue. Refi ll the the cutting block special oil. Order no. 1.235.997.500 for a 5 l container • After the reservoir is fi lled, the “Oil reservoir empty” signal is automatically deactivated.

  • Page 46: Inspection And Maintenance Work

    SP 5080 Inspection and maintenance work Notes on maintenance Note Malfunctions which are due to inadequate or incorrect maintenance can lead to expensive repairs and lengthy machine down-times. Regular maintenance is therefore essential. For this reason we recommend a maintenance and inspection contract.

  • Page 47: Maintenance Of The Combined Press

    SP 5080 Maintenance of the combined press 5.2.1 Changing the hydraulic fl uid / venting fi lter Change the hydraulic fl uid and the venting fi lter every 2 years – Run the press ram to its rear limit position –...

  • Page 48: Lubricating The Movable Parts

    Replace the plastic blocks of the press ram guide every 2 years. – Consult HSM customer service in this regard. – Lubricate all movable parts and hinges as required, especially the door hinges and the bear- ings of the door locks with multi-purpose grease or universal lubricating oil.

  • Page 49: Maintenance Of The Fa 500.3 Shredder

    SP 5080 Maintenance of the FA 500.3 shredder 5.3.1 Lubricating the drive chains and synchronized wheels (2 x per year) Turn off the main switch and disconnect the red CEE power plug Remove the inspection fl aps (1) in the left and right side plates.

  • Page 50: Retighten The Feed Belt

    SP 5080 5.3.2 Retighten the feed belt – Turn off the shredder – Loosen the hex nuts (3) on the left and right sides of the snub roller. (Accessible from the below) – Loosen the lock nuts (4) of the tensioning bolts (5).

  • Page 51: Emptying The Collecting Tray

    SP 5080 5.3.5 Emptying the collecting tray – Empty the dirt tray under the feed belt as required – Clean the area under the Shredder – vacuum the particles of dirt 2.990.999.120_en 04/2013...
  • Page 52 Disposal instructions HSM baling presses / shredders have a long service life. Nevertheless, every machine reaches a time when inspections and repairs are no longer worth the trouble. The operator then faces the problem of disposing of the machine properly We will be glad to advise you about the legal regulations for disposal at the appropriate time.

  • Page 53: Disposal Verifi Cation Form

    SP 5080 Disposal verifi cation form HSM GmbH + Co. KG Austraße 1 - 9 D-88699 Frickingen / Germany The machine specifi ed here Designation: Baling press / Shredder Model: Machine number: Year of construction: has been disposed of according the applicable regulations.
  • Page 54 SP 5080 Using and ordering spare parts Only use original HSM spare parts! When ordering spare parts, please always provide: • the complete machine number • the year of construction of the baling press HSM GmbH+Co.KG Austrasse 1-9 D-88 699 Frickingen...

  • Page 55: 9 Electrical Circuit Diagrams

    SP 5080 Electrical circuit diagrams Electrical plan is separate in the press 2.990.999.120_en 04/2013...

  • Page 56: 10 Kp 80 Hydraulic Diagram

    SP 5080 KP 80 hydraulic diagram 2.990.999.120_en 04/2013...

  • Page 57: 11 Ec Declaration Of Conformity

    Austraße 1-9 D - 88699 Frickingen hereby declares that the described SP 5080 shredder press combination, consisting of the FA 500.3 shredder and the KP 80 baling press, comply with the basic safety and health requirements of the following EC directives : •...

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