Related Manuals for Pylontech Pelio-L-5.12
Summary of Contents for Pylontech Pelio-L-5.12
- Page 1 Lithium-Ion Phosphate Battery Pelio-L-5.12 Operation Manual Information Version: 5PMPA08-00124 SD22PE51010701...
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Page 3: Table Of Contents
This manual introduces Pelio from Pylontech. Pelio-L-5.12 is a Lithium-Ion Phosphate Battery Storage System. Please read this manual before you install the battery and follow the instruction carefully during the installation process. Any confusion, please contact Pylontech for advice and clarification. - Page 4 4.4.3 Battery installation ....................24 4.5 Power cable connection ................... 26 4.6 Communication cable connection ................ 28 4.6.1 LINK cable ........................28 4.6.2 CAN and RS485 cable .................... 29 4.7 Ground cable connection ..................30 4.8 Plastic covers ........................ 31 4.9 Power on........................
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Page 5: Safety
1. Safety Read all safety instructions carefully prior to any work and observe them when working on the battery. Incorrect operation may cause: ⚫ Injury or death to the operator or a third party ⚫ Damage to the system hardware and other properties belonging to the operator or a third party. - Page 6 Warning Fire. Do not place near flammable material Read the product and operation manual before operating the battery system! Grounding. Recycle label. The certificate label for EMC. The certificate label for UKCA. Label for Waste Electrical and Electronic Equipment (WEEE) Directive (2012/19/EU) The certificate label for Safety by TÜ...
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Page 7: Eu Declaration Of Conformity
Pylon Technologies Co., Ltd. confirms herewith that the products described in this document are in compliance with the fundamental requirements and other relevant provisions of the above mentioned directives. The entire EU Declaration of Conformity can be found at en.pylontech.com.cn. 1.3 Safety Precautions Reminding 1) It is important and necessary to read the user manual carefully before installing or using battery. -
Page 8: Before Connecting
5) In case of fire, dry powder fire extinguisher or vast amount of water can be used. 6) Please do not open, repair or disassemble the battery except staffs from Pylontech or authorized by Pylontech. We do not undertake any consequences or related responsibility which because of violation of safety operation or violating of design, production and equipment safety standards. - Page 9 7) DO NOT connect in parallel with US series, UP series and other 48Vdc product from Pylontech.
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Page 10: Introduction
2. Introduction Pelio-L-5.12 is the brand new 51.2V DC energy storage system developed by Pylontech, it can be used to support reliable power for residence and is a good partner for environmental life. 2.1 Features 1) NEW: Support 24/7 online monitor with WIFI connection. -
Page 11: Specification
2.2 Specification Basic Parameters Pelio-L-5.12 Nominal Voltage (V) 51.2 Nominal Capacity (Wh) 5120 Usable Capacity (Wh) 4864 Depth of discharge (%) Dimension (mm) 395*578*165 Weight (kG) Discharge Voltage (V) 44.8 ~ 56.8 Charge Voltage (V) 56.0 ~ 56.8 Recommend Charge/Discharge Current (A)* Max. - Page 12 Basic Parameters Pelio-L-5.12 Connection WI-FI (2.4G), USB 2.0 Configuration (max. amount per system) 20pcs 0℃~50℃ Charge Working Temperature -10℃~50℃ Discharge 0℃~40℃(6 months) Shelf Temperature -20℃~45℃(3 months) Short current/duration time <2000A/1ms Cooling type Natural Protective class IP rating of enclosure** IP65...
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Page 13: Equipment Interface Instruction
2.3 Equipment interface instruction Operation window: If not using, must close and lock the cover. 1）Console Port For manufacturer or professional engineer to debug or service. Pin3 232-TX Pin6 232-RX Pin8 232-GND 2）ADD Switch Dip1: RS485 baud rate, after change, please restart battery. 115200 9600 Dip2~4: Reserved... - Page 14 Turn on: press more than 3s to start the battery module. Turn off: press more than 3s to turn off the battery. 6）WIFI Port Connect the WIFI block from Pylontech ONLY. DO NOT connect any other USB device. 7）Link Port 0, 1 For communication between multiple parallel batteries.
- Page 15 10) Power Terminals Power cable terminals: two pair of terminals with same function. Power cables uses water-proofed connectors. must keep pressing the Lock Button on left and right sides while pulling out the power plug. Warning All the terminals/ports must be correctly locked after installation. 11）LED Status Indicators LED status and Flash, 0.5s/1.5s...
- Page 16 Definition Note Voltage, SOC Current HV lock Show Normal status Address fail, slave off line BMS error Error CMOS fail DMOS fail Reverse connection 1: download data event 2: download data history USB: Logging 3: download data log 4: done, 2s 1: receiving file 2: sending to slave Upgrade...
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Page 17: Safe Handling Of Lithium Batteries Guide
3. Safe handling of lithium batteries guide 3.1 Schematic diagram of solution 3.2 Tools Socket Wrench Crimping Modular Plier 14mm for M8 outer Wire Cutter for RJ45 hexagon expansion bolt Allen Key Screw Driver Set Electric Screw Driver for DIN912 M5 hexagon socket screw... -
Page 18: Safety Gear
3.3 Safety Gear It is recommended to wear the following safety gear when dealing with the battery pack. Insulated gloves Safety goggles Safety shoes... -
Page 19: Installation And Operation
4. Installation and Operation 4.1 Package List 1) For battery module package: Item Description Battery module Side cover Negative cable for parallel connection, 4AWG, 0.36m Positive cable for parallel connection, 4AWG, 0.36m Outer hexagon screw M6×16 for grounding cable Hexagon socket screw DIN 912 M5×20 for stack installation Warranty card User manual Waterproof locker for L0, 1pcs on terminal, 1pcs spare part... - Page 20 2) Two kinds of installation kits KIT W(Wall-mounting) and KIT G(Ground installation) TO BE PURCHASED SEPARATELY, please base on the installation environment to select the proper kits. Mandatory to purchase either of the kit to complete the installation. KIT W is for max. 3 modules` wall-mounting installation. KIT G is for max.
- Page 21 3) KIT Cable (TO BE PURCHASED SEPARATELY, for power expansion purpose only , not mandatory to purchase if the KIT W or KIT G is sufficient for power demand) Item Description Negative power cable*1.2m, 4AWG Positive power cable*1.2m, 4AWG 4) Kit WiFi (TO BE PURCHASED SEPARATELY, for system monitoring purpose only, not mandatory to purchase if using the Wi-Fi block from KIT W or KIT G)
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Page 22: System Working Environments Checking
4.2 System Working Environments Checking 4.2.1 Cleaning Reminding Keep environment clean Before installation please make sure the dust and iron scurf must be removed to keep a clean environment. The system cannot be installed in desert area without an enclosure to prevent from sand. 4.2.2 Ventilation Reminding... -
Page 23: Preparation Before Installation
4.3 Preparation Before Installation Warning The battery system has potential threat so it must be installed in area away from children or pet. The battery system can be operated by qualified and authorized person only. 4.3.1 Operating Precautions Reminding Weight >40kg Single battery module is about 45kg so it must be operated by more than 2 personnel when don’t have any handing tools. -
Page 24: Unboxing The Package
battery system, this also depends on the Installation method selected. 2) Make sure the area is isolated from hazards that could damage battery. 3) Make sure the ambient temperature is within 0 ~ 50℃ for operation. 4) The installation areas shall avoid of frost and direct sunlight. 4.3.3 Unboxing the Package Open carton box, take out the two power cables... -
Page 25: Ground Mounting
⚫ Plywood sheeting of sufficient thickness ⚫ Solid concrete or masonry ⚫ Metal studs of sufficient gauge Turn the base upside down. Install the two holders on the base. Torque: 2 N.m Tool: Screw driver PH2 Fastener: 4 pcs, M6*16 Fix the holder on the wall. -
Page 26: Battery Installation
Reminding Choose suitable ground Choose the ground capable of supporting the full weight of battery system (max. 200kg, which is four battery modules per stack) and able to fix in the expansion bolt properly. 2) Fix the base on the ground. Position of expansion bolt. - Page 27 EPS Foam from the battery module packaging 4) Install the last battery on top, connect one side of the wall mounting bracket on the battery enclosure and the other side to the wall. Use expansion bolt to fasten the bracket on the wall. Then, install the bracket on the battery case with screws. 1.
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Page 28: Power Cable Connection
5) Maximum number in stack. 3-modules stack for wall mounting. 4-modules stack for wall mounting. 4.5 Power cable connection Danger DO NOT reverse connect the power terminal DO NOT short connect the power cable DO NOT connect batteries in series 1) Black color cable for negative, orange color cable for positive. - Page 29 4) Connect the power cables between battery modules, Keep the power cables inside the handle of battery module. 5) Connect the power cable to inverter: Go through the wall mounting bracket or cable bundle bracket Go through the top cover Reminding Ensure IP rating of system 6) Always remember to lock all the power terminal not...
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Page 30: Communication Cable Connection
4.6 Communication cable connection Reminding Wrong cable connection may cause the battery system failure. 4.6.1 LINK cable 1) Master and slave For 1 battery system, left L1 and L0 EMPTY. For more than 1 battery system, connect first battery L1 to next battery L0. L0 EMPTY Master battery (module 1) L0 and L1 connected... -
Page 31: Can And Rs485 Cable
Reminding Must sealing the terminal not used 3) Always remember to lock the terminal not used. The waterproofed locker is connected on the LINK terminal at the beginning. 4.6.2 CAN and RS485 cable 1) Using the RJ45 cable from KIT W, KIT G, or outdoor network cable (CAT5E or higher standard). -
Page 32: Ground Cable Connection
communication cable can go through the cable bundle bracket Cable bundle 4.7 Ground cable connection Grounding cables shall be 6AWG or higher yellow-green cables. After connection, the resistance from battery grounding point to ground connection point shall smaller than 0.1Ω. Each battery enclosure has 2 grounding point on power cable side, either one can be used. -
Page 33: Plastic Covers
4.8 Plastic covers After all the installation and debug finished on site, the plastic covers can be installed. 1) Knock out if there is cable going through. 2) Simply click in the cover on both sides. 3) Screw and fixed the cover with a cross screwdriver. (PH2 header) 4) For the top battery, knock out top cover if there is cable going through. -
Page 34: Power On
4.9 Power on Double check all the power cable and communication cable between batteries and between battery and inverter. Switch ON the circuit breaker between battery and inverter if available. 1) Operation Switch on the power switch of all the batteries Switch ON Press Start button of first battery... -
Page 35: Power Off
35 seconds for master battery to get system ready (ensure all batteries online and external communication working properly) The system still able to output power during this 35 seconds. During capacity expansion or replacement, when parallel different SOC/voltage of module together, it is Expansion recommended to maintain the system in idle for >=15mins or till the SOC LEDs becomes similar... -
Page 36: Usb Interface
The log file will be saved automatically in USB. The log file of each battery need to be export one by one. 2) Upgrade Mode Contact with Pylontech or authorized engineer for the latest firmware. Save the correct firmware inside the USB flash disk folder:... -
Page 37: Wi-Fi Interface
The WiFi block need to connect to local 2.4G WiFi net and need an APP for operation. For detailed information please refer to user manual of WiFi block. Function: 7*24H monitor of your battery system Register and after sale service from Pylontech Put in The LED towards outside Lock Rotate 90°until the end... - Page 38 The cable, 1 sets of power cable hold maximum 100A current. 2) The maximum power of inverter or DC loads. 3) The parameter of breaker. The maximum short circuit current for calculation of each module is 2000A. Icu of breaker 1~4 modules >=10kA 5~8 modules...
- Page 39 √ √ Max power 100A/5kW 200A/10kW 240A/12kW √ Max power 100A/5kW 200A/10kW 300A/15kW 320A/16kW...
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Page 40: Multi Stack Connection
4.14 Multi stack connection L0-NULL L1-NULL WiFi connection Positive cable CAN cable Negative cable RS485 cable L0-L1 cable Only master battery connect the RS485 or CAN to inverter and the WiFi stick. Always connect L1 to next battery L0 one by one until the last battery. A suitable DC bus bar and breaker between battery system and inverter is required. -
Page 41: Trouble Shooting
Trouble shooting ⚫ Communication related problem Appearance: Unable to communicate with inverter on compatible list. Solution: 1) RS485: Check the dip switch [2.3], set to correct baud-rate and restart. 2) CAN: Check CAN-H, L, GND pin orders. [2.3] ⚫ Functional related problem Appearance: Strange LED BMS LED control error Solution: Refresh the firmware[4.11-2)] or ask your local distributor for help. - Page 42 50℃. Ensure the operation current is no more than 90Amps for long time, and the battery enclosure shall avoid direct sunlight. If problem remains after above troubleshooting steps, please extract the logs from the battery using the USB, switch off the module and send the logs to your local distributor for help.
- Page 43 inverter and correctly settings on inverter to run safely. Check the setting of the inverter or charger, the charge voltage shall be 56-56.8Vdc; Check the communication between battery system and inverter whether established or not; Check the ADD switch on battery module whether is set correctly or not; Under this condition, the BMS remains functional without damage.
- Page 44 inverter and battery system. Try turn on the single module, without any cable connected. If the error remains, extract the logs from the battery using the USB, switch off the module and send the logs to your local distributor for help. 8) DMOS fail The fuse blew out.
- Page 45 3) Wet Batteries If the battery module connector is wet or battery module submerged in water, do not let people access it, and then contact Pylontech or an authorized dealer for technical support. Cut off all power switch on inverter side.
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Page 46: Remarks
Caution Damaged batteries may leak electrolyte or produce flammable gas. 6 Remarks Recycle and disposal In case a battery (normal condition or damaged) needs disposal or needs recycling, it shall follow the local recycling regulation (i.e. Regulation (EC) Nº 1013/2006 among European Union) to process, and using the best available techniques to achieve a relevant recycling efficiency. - Page 48 Pylon Technologies Co., Ltd. No. 73, Lane 887, ZuChongzhi Road, Zhangjiang Hi-Tech Park Pudong Shanghai 201203, China T+86-21-51317699 | +86-21-51317698 service@pylontech.com.cn www.pylontech.com.cn...