Pylontech Pelio-L-5.12 Operation Manual
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Pylontech Pelio-L-5.12 Operation Manual

Pylontech Pelio-L-5.12 Operation Manual

Lithium-ion phosphate battery
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Lithium-Ion Phosphate
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Pelio-L-5.12
Operation Manual

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Summary of Contents for Pylontech Pelio-L-5.12

  • Page 1 Lithium-Ion Phosphate Battery Pelio-L-5.12 Operation Manual...
  • Page 2 Information Version: 5PMPA08-00124 SD22PE51010701...

  • Page 3: Table Of Contents

    If there are any missing content, please contact the after- sales department in time for treatment. It is recommended to connect to the Pylontech Cloud service. Operation refer to [chapter 4 ] or manual of WIFI block. This manual introduces Pelio from Pylontech. Pelio-L-5.12 is a Lithium-Ion Phosphate Battery Storage System.
  • Page 4 4.2.2 Ventilation ....................22 4.2.3 Fire-extinguisher System .............. 23 4.2.4 Grounding System ................... 23 4.2.5 Clearance ...................... 23 Preparation Before Installation ..........24 4.3.1 Operating Precautions ................ 24 4.3.2 Plan the Installation Site ............25 4.3.3 Unboxing the Package ................25 Wall and Ground Mounting ..............

  • Page 5: Safety

    1. Safety Read all safety instructions carefully prior to any work and observe them at all times when working on with the system. Incorrect operation or work may cause: ⚫ Injury or death to the operator or a third party; ⚫...
  • Page 6 Do not place at the children and pet touchable area. Warning electric shock. Warning Fire. Do not place near flammable material Read the product and operation manual before operating the battery system! Grounding. Recycle label. The certificate label for EMC. The certificate label for UKCA.

  • Page 7: Eu Declaration Of Conformity

    1.2 EU Declaration of Conformity within the scope of the EU directives • Radio Equipment Directive 2014/53/EU (22.5.2014 153/62) (RED) • Restriction of the use of certain hazardous substances 2011/65/EU (L 174/88, June 8,2011) and 2015/863/EU (L 137/10, March 31,2015) (RoHS) •...

  • Page 8: Before Connecting

    2) If the battery is stored for long time, it is required to charge them every six months, and the SOC should be no less than 70% 3) Battery needs to be recharged within 12 hours, after fully discharged 4) Do not expose cable outside 5) Do not connect power terminal reversely.

  • Page 9: In Using

    6) Please do not open, repair or disassemble the battery except staffs from Pylontech or authorized by Pylontech. We do not undertake any consequences or related responsibility which because of violation of safety operation or violating...

  • Page 10: Introduction

    2. Introduction Pelio-L-5.12 is the brand new 51.2V DC energy storage system developed by Pylontech, it can be used to support reliable power residence good partner environmental life.

  • Page 11: Features

    5) Dual active protection on BMS level. 6) Support upgrade battery module from upper controller via CAN or RS485 communication. 7) Enable depth discharge, available inverter which completely follow Pylontech latest protocol to operate. 8) The module non-toxic, non-pollution environmentally friendly 9) Cathode material made...

  • Page 12: Specification

    2.2 Specification Pelio-L-5.12 Basic Parameters 51.2 Nominal Voltage (V) 5120 Nominal Capacity (Wh) Usable Capacity (Wh) 4864 Dimension (mm) 395*578*165 Weight (Kg) Discharge Voltage (V) 44.8 ~ 56.8 Charge Voltage (V) 56.0 ~ 56.8 Recommend Charge/Discharge Current (A)
  • Page 13 100~120@15min Max. Charge/Discharge Current (A) Pelio-L-5.12 Basic Parameters 120~200@15sec Peak Charge/Discharge Current (A) Communication RS485, CAN Operation&Connection WIFI(2.4G), USB 2.0 Depth of discharge (%) Configuration (max. in 1 battery 20pcs group) 0℃~50℃ Charge Working Temperature -10℃~50℃ Discharge 0℃~40℃(6 months) Shelf Temperature -20℃~45℃(3 months)

  • Page 14: Equipment Interface Instruction

    Equipment interface instruction Operation window: If not in use, you must close and lock the cover. 1）Console For manufacturer or professional engineer to debug or service. Pin3 232-TX Pin6 232-RX Pin8 232-GND 2）ADD Switch Dip1: RS485 baud rate...
  • Page 15 Turn on: press more than 3s to start the battery module. Turn off: press more than 3s to turn off the battery. 6）WIFI port Connect the WIFI block from Pylontech ONLY. Do not connect any other USB device. If not using, MUST lock the cover 7）Link Port 0, 1...
  • Page 16 8）CAN 500 Kbps. For connection to inverter If not using, MUST lock the cover 9）RS485 9600 115200 bps. connection inverter If not using, MUST lock the cover RS485 Pin4 CAN-H Pin5 CAH-L Pin6 Pin7 485A Pin8 485B 10) Power Terminals Power cable terminals: there are two pair of terminals with same function.
  • Page 17 Turn on Until finish SOC: 100~76 Normal SOC: 75~51 status: SOC: 50~26 Idle SOC: 25~0 SOC: 100~76 Normal SOC: 75~51 status: SOC: 50~26 Charge SOC: 25~0 SOC: 100~76 Normal SOC: 75~51 status: SOC: 50~26 Discharge SOC: 25~0 Temperature Voltage, SOC Protection Current HV lock...
  • Page 18 4: done, 2s 1: receiving file 2: sending to slave Upgrade 3: upgrading 4: will restart soon If upgrading or USB working, will not show other status. BMS basic function Protection and alarm Management and monitor Charge/Discharge End Cells Balance Charge Over Voltage Intelligent Charge Model Charge/Discharge...

  • Page 19: Safe Handling Of Lithium Batteries Guide

    3. Safe handling of lithium batteries guide 3.1 Schematic diagram of solution 3.2 Danger remind...

  • Page 20: Tools

    3.3 Tools Crimping Modular Pl Wire Cutter Socket Wrench Screw Driver Electric Screw Allen Key Driver NOTE Use properly insulated tools to prevent accidental electric shock or short circuit. If insulated tools are not available, cover the entire exposed metal surfaces of the available tools, except their tips, with electrical tape.
  • Page 21 Insulated gloves Safety goggles Safety shoes...

  • Page 22: Installation And Operation

    4. Installation and Operation items — — refer 4.1 Package package check list detailed information This product has one major package and three accessory kits. 1) For battery module package: Item Description Battery module Side panel cover Negative wire for parallel connection Positive wire for parallel connection Screw M6×16 Screw M5×20...
  • Page 23 Manual 2) For Wall mounting accessory box: KIT W (To be purchased separately.) Each KIT W can be used for maximum 3 modules for wall mounting installation. Item Description Right bracket Left bracket Positive wire(1.2m) Negative wire(1.2m) Connection wire between two stacks Grounding wire Base Anti-tipping bracket...
  • Page 24 Communication port Packing list 3) For Ground mounting accessory box: KIT G(To be purchased separately.) Item Description Positive wire(2.5m) Negative wire(2.5m) Connection wire for RS 485(2.5m) Connection wire for CAN(2.5m) Connection wire between two stacks Grounding wire Communication port Screw M4×6 Screw M5×10 Expansion screw M6x60 Wire bracket...
  • Page 25 Packing list Base 4) KIT Cable (To be purchased separately.) Item Description Negative wire(1.2m) Positive wire(1.2m) 5) WiFi Kit (To be purchased separately.) Item Description...

  • Page 26: System Working Environments Checking

    WiFi stick Manual Warranty card 4.2 System Working Environments Checking 4.2.1 Cleaning Before installation and system power on, the dust and iron scurf must be removed to keep a clean environment. The system cannot be installed in desert area without an enclosure to prevent from sand. Danger: Battery module has active DC power at terminal all the time, must be careful to handle the modules.

  • Page 27: Fire-Extinguisher System

    4.2.3 Fire-extinguisher System It must be equipped with fire-extinguisher system for safety purpose. The fire system needs to be regularly checked to be in normal condition. Refer to the using and maintenance requirements please follow local fire equipment guidance. 4.2.4 Grounding System Make sure the grounding point of the basement is stable and reliable.

  • Page 28: Preparation Before Installation

    4.3 Preparation Before Installation Warning: The battery system has potential threat to human body so it must be installed in a restricted access area; Warning: The battery system can be operated by qualified and authorized personnel only. 4.3.1 Operating Precautions Single battery module is about 45kg so it must be operated by more than 2 men to move it when you don’t have any handing tools.

  • Page 29: Plan The Installation Site

    4.3.2 Plan the Installation Site 1) Choose solid wall flat ground capable supporting the full weight of Pelio which depends on the Installation method that you wanted. 2) Make sure the area is isolated from hazards that could damage Pelio. 3) The temperature should be within the range of 14°F to 131°F (10°C to 55°C).

  • Page 30: Wall And Ground Mounting

    3) Remove the foam board on the battery module. 4) Take out the two shields. 5) Take out the battery module. The battery module is heavy, please operate with caution 4.4 Wall and Ground Mounting 4.4.1 Wall Mounting 1) Plan the layout in advance and choose the appropriate position to anchor the brackets on the wall.
  • Page 31 2) Firstly, turn the base upside down, with the bottom facing up. Set the triangle brackets on the bottom of base and lock each bracket with two screws before the brackets anchoring. The screwing must be firm without N·m displacement. 3) There are two triangle brackets in total and each triangle bracket needs to be fixed on the wall with two expansion screws.
  • Page 32 4) Place the battery module on the frame base and tighten the four corner screws（Each foot has a screw hole to fix the battery on the base）. N·m 5) When you need to install more battery modules, lift the N·m...
  • Page 33 new battery module and put it on the top of previous battery module. Tighten the screws on the four feet to connect it to the battery module below. 6) One end of the anti-tipping bracket is fixed on the battery case and the other end is fixed on the wall. Drill holes for screws in the wall then use expansion screws to fasten the bracket on the wall.

  • Page 34: Ground Mounting

    4.4.2 Ground Mounting 1) Plan the location in advance and choose a level surface. Make sure the area is isolated from hazards that could damage Pelio, such as vehicle traffic or flooding. Consider the spacing requirements for Pelio. 2) Trace two screw holes on the ground and drill two screw holes at marked positions.
  • Page 35 3) Mount the base on the ground with two expansion screws. The screwing must be firm without displacement. N·m 4) Place the battery module on the base and tighten the four corner screws（Each foot has a screw hole to fix the battery on the base）.
  • Page 36 N·m 5) When you need to install more battery modules, lift the new battery module and put it on the top of previous battery module. Tighten the screws on the four feet to connect it to the battery module below. N·m...
  • Page 37 6) One end of the anti-tipping bracket is fixed on the battery case and the other end is fixed on the wall. Drill holes for screws in the wall then use expansion screws to fasten the bracket on the wall. Finally, install the bracket on the battery case with screws.

  • Page 38: Power Connection

    7) Maximum 4 in a stack for ground mounting. 4.5 Power Connection Danger: All the plugs and sockets of the power cables must be not reverse connection. Danger: short circuit reserved connection of the battery system’s positive and negative port. Caution: Wrong communication cables connection will cause the battery system failure.
  • Page 39 firmly against the port until you hear a tick. For power cables have self-locked connectors, you must keep pressing this Lock Button when you want pulling out the power plug. Lock Button 2) Connect the power cables between battery modules if necessary and keep the power cables through the side handle when connecting.

  • Page 40: Make Communication Connection

    3) Lead out the cables from the top two terminals to the inverter or the DC switches. 4.6 Make Communication Connection 1) Please keep the communication cables through the side handle when connecting. 2) Connect communication cables between battery moduless: every stack has two pre-installed Linkport cables, connect one by one from Module last to the Module 1 (from LinkPort0 to Linkport1).
  • Page 41 3) The module which LinkPort0 is empty will be the master module (Module 1）and the communication cable to inverter should be led out from this Module. After the connection is completed, please check the cover at both ends. 4) Connect the communication cable between master battery stack (Module 1) and the inverter.
  • Page 42 5) The length of external communication cable should not exceed 10 meters or the quality of communication will be weak.

  • Page 43: Make Grounding Connection

    4.7 Make Grounding Connection Grounding cables shall be 6AWG or higher yellow-green cables. After connection, resistance from battery grounding point to ground connection point shall smaller than 0.1Ω. 1) Connect grounding points different battery modules in sequence and each battery module has two grounding point which corresponding to the upper and lower battery module.

  • Page 44: Enclosure Installing

    N·m 4.8 Enclosure Installing Trim panels on both sides of the battery module and cover plates at the handles of the uppermost battery module should be covered after all the connection of cables is finished. NOTE convenience operation, please make enclosure installation after all of the testing is done.

  • Page 45: Power On

    There are two pre-installed long screws on the cover plate. Put the cover plate in the proper position and what you need to do is tightening the screws. Then the cover plate is fixed. 2) Put on the cover plates and you can knock the knockouts when you need to lead the power cables out.
  • Page 46 ON the circuit breaker between battery and inverter if available. 1) Switch on all the battery Modules by power switch. 2) Press the START button for more than 3 second to power on, all the LED lights of battery modules will be white which means you launch it successfully.
  • Page 47 NOTE 1) After the battery module powered on, the soft-start function takes 3sec to active. Battery will be ready to output high power after soft-start. 2) During capacity expansion or replacement, when parallel different SOC/voltage of module together, it is recommended to maintain the system in idle for ≥15mins or till the SOC LEDs becomes similar (≤1dot difference) before normal operation.

  • Page 48: Power Off

    4.10 Power off 1) Turn external power source off. 2) Press START switch of master battery module for more than 3 seconds since and all LED lights will be white. Then all of the battery modules will turn off (the battery module will shut done itself alone if you do not turn off the master battery).

  • Page 49: Guide Of Usb

    4.11 Guide of USB 1) Log Export Mode When you want to download data, insert the USB flash disk and wait for the result without any other operation. At the beginning, L1 is flashing and L5 is on then the lights will be on one by one.

  • Page 50: Multi-Group Mode

    The WiFi module is not provided with the Pelio, please contact local distributor to get it if necessary. 4.13 Multi-group mode 1) Suitable protection breaker between battery system and inverter is required. 2) Connection Configuration Table Connection Connection Connection Connection Module √...
  • Page 51 √ √ 80A /1 pair 160A /2 pair 240A /3 pairs √ 80A /1 pair 160A/2 pairs 240A/3 pairs 320A/4 pairs Rated Rated Capacity Module Connection Cable power/kW Current/A /kWh 100A* 5.12 1set...
  • Page 52 100A* 1set 10.24 100A* 2set 100A* 1set 100A* 15.36 2set 100A* 3set 100A* 1set 100A* 2set 20.48 100A* 3set 100A* 4set 3) Multi-group connection Connection The connection of power cables between battery stacks need cable the help of hub. 4) Configuration Table Rated Quantity Capacity/kWh...
  • Page 53 10.24 15.36 20.48 25.6 30.72 35.84 40.96 46.08 51.2 56.32 61.44 66.56 1040 71.68 1120 76.8 1200 81.92 1280 87.04 1360 92.16 1440 97.28 1520 102.4 1600...

  • Page 54: Trouble Shooting

    5 Trouble shooting ⚫ Communication related problem Unable to communicate with inverter on compatible list. Possible conditions: 1) RS485: baud rate. Check the dip switch1, set to correct one, and restart. All master battery shall be the same. 2) CAN: pin. Try connect the CAN-H, L,GND only and do not connect other pins to inverter.
  • Page 55 lights are all no lighting or flashing. a) Capacity too low, or module over discharged. solution: use a charge or inverter to provide 48-56.8V voltage. If battery can start, then keep charge the module and use monitor tools to check the battery log. If battery terminal voltage is ≤45Vdc, please use ≤0.05C to slowly charge the module to avoid affect to SOH.
  • Page 56 Solution: Check whether voltage is too high or not, if it is, to change the settings on power supply side. And discharge the module. Current a) If current exceeds 90A, battery protection will turn on. Solution: Check whether current is too large or not, if it is, change the settings on power supply side.
  • Page 57 damaged or not. Check the setting of inverter or charger, check the communication between inverter and battery system. turn single module, without cable connected. If the error still, switch off the module and contact your local distributor for repair. DMOS fail a) The fuse blew out.
  • Page 58 If detect the battery cell is catching fire, firstly cut off the external power source. Then use vast of water for suppression. After fire suppressed, soaking battery within water and contact Pylontech or an authorized dealer. If detect the cabling or other components (not battery cell) is catching fire.
  • Page 59 Pylontech or an authorized dealer. Caution Damaged batteries may leak electrolyte or produce flammable gas.

  • Page 60: Remarks

    6 Remarks Recycle and disposal In case a battery (normal condition or damaged) needs disposal or needs recycling, it shall follow the local recycling regulation (i.e. Regulation (EC) Nº 1013/2006 among European Union) process, using best available techniques achieve relevant recycling efficiency.
  • Page 61 acting as the master. The new module, due to a higher SOH may have a difference on SOC with existing system, but it will not affect the parallel connection system performance.
  • Page 65 Pylon Technologies Co., Ltd. Floor 5 , No. 72, Lane 887, ZuChongzhi Road, Zhangjiang Hi- Tech Park Pudong, Shanghai 201203, China T+86-21-51317699 | +86-21-51317698 service@pylontech.com.cn www.pylontech.com.cn...

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