Pylontech PowerCube-H1 Operation Manual
Lithium-ion phosphate energy storage system
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Summary of Contents for Pylontech PowerCube-H1
- Page 1 Lithium-Ion Phosphate Energy Storage System PowerCube-H1/H2 Operation Manual Information Version: 2.1...
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Page 2: Table Of Contents
Any confusion, please contact Pylontech immediately for advice and clarification. PowerCube-H1 and H2 are the same series of products. They are installed in the same way. Contents SAFETY ..............................3 1.1 Symbol ..........................3... - Page 3 CAN Communication Mode between MBMS and BMS (battery string qty. 6 set) (battery string qty. 6 set).....................13 CAN Communication Mode between MBMS and BMS Cable Diagram: .......14 3.6.3 ADD Switch Setting (Address Assignment) ...............14 Under CAN Communication Mode between MBMS and BMS (battery string qty. 6 set)............................15 3.6.4 System turns on......................15 3.6.5 System turns off......................17...
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Page 4: Safety
Safety The PowerCube-H1/H2 is a high voltage DC system, operated by skilled/qualified personnel only. Read all safety instructions carefully prior to any work and observe them at all times when working on with the system. Incorrect operation or work may cause: injury or death to the operator or a third party;... - Page 5 Warning: Whenever working on the battery, wear suitable personal protective equipment (PPE) such as rubber gloves, rubber boots and goggles. Warning: PowerCube-H1/H2 system working temperature range: 0 ; Optimum temperature: 18 28 . Out of the working temperature range may cause the battery system over / low temperature alarm or protection which further lead to the cycle life reduction as well as.
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Page 6: System Introduce
Pylontech. It can be used to support reliable power for various types of equipments and systems. PowerCube-H1/H2 is especially suitable for those application scene which required high power output, limited installation space, restricted load-bearing and long cycle life. - Page 7 POWERCUBE-H2 Product Type (576V74AH) Cell Technology Li-ion(LFP) Battery System Capacity(kWh) 42.624 Battery System Voltage(Vdc) Battery System Capacity(AH) Battery Controller Name SC1000-100 Battery Module Name H48074 Battery Module Quantity(pcs) Battery Module Capacity(kWh) 3.552 Battery Module Voltage(Vdc) Battery Module Capacity(AH) Battery Module Cell Quantity(pcs) Battery System Charge Upper-Voltage(Vdc) Battery System Charge Current(Standard) 14.8...
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Page 8: System Diagram
2.2 System Diagram 2.2.1 Multiple battery string parallel connection via CAN communication between MBMS and BMS diagram (battery string qty. 6 sets) 2.2.2 Diagram between BMS and battery modules: 5 / 27 18PIHV0802... -
Page 9: Installation
3. Installation Please check every installation step in detail at <Annex 2: Installation and System Turn ON Progress List> during the install. 3.1 Tools The following tools are required to install the battery pack: Wire Cutter Crimping Modular Plier Cable Ties Screw Driver Set Electric Screw Driver Sleeve Piece... -
Page 10: System Working Environments Checking
(battery module has active DC power at terminal all the time), must be careful to handle the Power Plugs. 3.3.2 Temperature PowerCube-H1/H2 system working temperature range: 0 50 ; Optimum temperature: 18 28 . Caution: Out of the working temperature range will cause the battery system over / low temperature alarm or protection which further lead to the cycle life reduction. -
Page 11: Package Items
3.4 Package Items Accessories The type and quantity of the accessories are subject to the battery packing list. NOTE Power cable uses water-proofed connectors. It must keep pressing this Lock Button during pulling out the power plug. Unpacking and check the Packing List: Power Cable + (Battery Module Orange/0.16m/4AWG/2 Orange and Main Controller Serial... -
Page 12: Handling And Placement
Standard) Standard 3.5 Handling and placement Warning: The battery rack is IP00. It must be installed in a restricted access area; Warning: PowerCube-H1/H2 is a high voltage DC system, operated by qualified and authorized personnel only. 9 / 27 18PIHV0802... -
Page 13: Handling And Placement Of The Battery Module
3.5.1 Handling and placement of the battery module Sigel battery module is 24kg. If without handling tools must have more than 1 manto handling with it. 3.5.2 Handling and placement of the rack If without handling tools must have more than 4 men to handling with it. 3.5.3 The fix and installation of the rack The rack must be fixed installed on the basement or carriage on the wall with M10 screws. -
Page 14: Install The Mbms Into A 19' Standard Rack [On The Top Of Bms, Or Use The Rack Configured By User]
Note: Power cable uses water-proofed connectors. It must keep pressing this Lock Button during pulling out the power plug. If there are more than 1 rack of PowerCube-H1/H2, there will require a MBMS on the top which aggregate information from all the BMS and communicate with inverter/PCS. -
Page 15: Can Communication Mode Between Mbms And Bms Cable Diagram
CAN Communication Mode between MBMS and BMS Cable Diagram: Note: The 1 PowerCube-H1/H2 should be installed nearest to the MBMS. 3.6.3 ADD Switch Setting (Address Assignment) 18PIHV0802 0 80 0 80 12 / 27 18PIHV0802... -
Page 16: Set)
Note: The above setting is following normal standard. But some PCS or Inverter’s address is changeless, can’t be set. In this case the address setting must follow such equipment’s guidance. If the address setting is failed, please contact the distributor or Pylontech. 3.6.4 System turns on Double check all the power cables and communication cables. - Page 17 OFF. Warning: MBMS must be turned on after all battery strings self-check finish. (1) Check the UPS is turned on and suppling power if configured. (2) Switch the external power or PCS on, to make sure all the power equipments can work normally.
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Page 18: System Turns Off
(2) Turn off the switch between PCS battery string (PowerCube-H1/H2), or turn off the power switch of PCS, to make sure no current transmission through battery string and PCS. (3) Turn off the “Power Switch” of the BMS. - Page 19 Otherwise the system need long time to do the balance for this replaced battery module. NOTE After installation, DO NOT forget to register online for full warranty: www.pylontech.com.cn/service/support 18PIHV0802 16 / 27...
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Page 20: System Debug
System Debug This system debug is for BESS system (Battery Energy Storage System). BESS system can’t do the debug itself. It must operation with configured UPS, PCS and EMS system together. Debug Step Content Prepare of debug. Turn on the BESS system, refer to chapter 3. Before turn on the whole BESS system turn on the load is not allowed! Remark: Except the BESS, if other equipments have its own system turn on step, must follow its own system operation manual. -
Page 21: Maintenance
Maintenance 5.1 Trouble Shooting: Danger: The PowerCube-H1/H2 is a high voltage DC system, operated by qualified and authorized person only. Danger: Before check the failure, must check all the cables connection and setting of ADD Switches are right or not (refer to chapter 3), and the BESS system can turn on normally or not. - Page 22 Temperature or Failure Protection. Cannot close the power DC Output breaker is Check output Switch. fault. breaker is fault or not. If it is fault, change the control module (BMS module). Open Power Relay The main control board Change control Switch, but the relay can’t is failure.
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Page 23: Replacement Of Main Component
Pylontech. 5.2 Replacement of main component Danger: The PowerCube-H1/H2 is a high voltage DC system, operated by qualified and authorized person only. Danger: Before replace the main component must shut off the maintenance battery string’s power. Must confirm the D+ and D- terminal are without power. The turn off progress refer to chapter 3.6.5. -
Page 24: Replacement Of Control Module (Bms)
chapter 3.5. 5.2.1.7 Turn on this battery string. Refer to chapter 3.6. 5.2.2 Replacement of Control Module (BMS) 5.2.1.1 Turn off the whole battery string’s power. Must confirm the D+ and D- terminal are without power. The turn off progress refer to chapter 3.6.5. 5.2.2.2 Pull out the plugs of Power Cables and the communication plugs. -
Page 25: Battery Maintenance
Caution: Turn off this MBMS will stop the power output of belonging whole Battery Energy Storage System. 5.2.3.2 Dismantle the 4 screws. 5.2.3.3 Install the new MBMS inside. And reconnect the cables. Refer to chapter 3.5. 5.2.3.4 Turn on this MBMS. Refer to chapter 3.6. Caution: Before pull out the communication cables must mark the cable number, to avoid cable wrong sequence. -
Page 26: Storage Recommendations
Storage Recommendations For long-term storage (more than 3 months), the battery cells should be stored in the temperature range of 5~45 , relative humidity <65% and contains no corrosive gas environment. The battery module should shelfed in range of 5~45 , dry, clean and well ventilated environment. -
Page 27: Annex 1: Cable Connection Diagram
Annex 1: Cable connection diagram 24 / 27 18PIHV0802... -
Page 28: Annex 2: Installation And System Turn On Progress List
Annex 2: Installation and System Turn ON Progress List Tick after Item Remark completion The environment is meeting all technical requirements. 3.3.1 Cleaning 3.3.2 Temperature Refer to chapter 3.3.3 Radiating System 3.3.4 Heating System 3.3.5 Fire-extinguisher System 3.3.6 Grounding System Battery rack installed... - Page 29 Check the UPS is turned on. And the UPS is power Refer to chapter supplying. (If configured) 3.6.4. Switch the external power or PCS on, to sure all the Refer to chapter power equipments can work normally. 3.6.4. Turn the BMS (Battery Control Modules) of each battery string on (from 1 BMS to the last, one by one) Turn on the “POWER RELAY SWITCH”:...
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Page 30: Annex 3: System Turn Off Progress List
Soft-off the PCS through PCS’s control panel. 3.6.5. Turn off the switch between PCS and this battery string Refer to chapter (PowerCube-H1/H2), or turn off the power switch of 3.6.5. PCS, to make sure no current through this battery string. Refer to chapter Turn off all the “Power Switch”... - Page 31 Pylon Technologies Co., Ltd. No. 73, Lane 887, ZuChongzhi Road, Zhangjiang Hi-Tech Park Pudong, Shanghai 201203, China T+86-21-51317697 | +86-21-51317698 Eservice@pylontech.com.cn Wwww.pylontech.com.cn...