Section 4 Torch: Operation; 01 Torch Parts Selection; 02 Hand Torch Operation - ESAB THERMAL DINAMICS CUTMASTER 60i Operating Manual

4T.01 Torch Parts Selection
Depending on the type of operation to be done
determines the torch parts to be used.
Type of operation:
Drag cutting, standoff cutting or goug-
ing
Torch parts:
Shield Cup, Cutting Tip, Electrode and
Start Cartridge
NOTE!
Refer to Section 4T.07 and following for additional
information on torch parts.
Change the torch parts for a different operation
as follows:
WARNING
Disconnect primary power at the source before
assembling or disassembling torch parts, or
torch and leads assemblies.
NOTE!
The shield cup holds the tip and start cartridge
in place. Position the torch with the shield cup
facing upward to keep these parts from falling out
when the cup is removed.
1. Unscrew and remove the shield cup
assembly from the torch head.
2. Remove the Electrode by pulling it
straight out of the Torch Head.
Torch Head
Electrode
Start Cartridge
Shield Cup
A-03510_AB
Torch Parts
0-5561

SECTION 4 TORCH: OPERATION

Large O-Ring
Small O-Ring
Tip
OPERATION
3. Install the replacement Electrode by
pushing it straight into the torch head
until it clicks.
4. Install the start cartridge and desired tip
for the operation into the torch head.
5. Hand tighten the shield cup assembly
until it is seated on the torch head. If
resistance is felt when installing the cup,
check the threads before proceeding.
4T.02 Hand Torch Operation
Standoff Cutting With Hand Torch
NOTE!
For best performance and parts life, always use
the correct parts for the type of operation.
1. The torch can be comfortably held in
one hand or steadied with two hands.
Position the hand to press the Trigger on
the torch handle. With the hand torch,
the hand may be positioned close to the
torch head for maximum control or near
the back end for maximum heat protec-
tion. Choose the holding technique that
feels most comfortable and allows good
control and movement.
NOTE!
The tip should never come in contact with the
workpiece except during drag cutting operations.
2. Depending on the cutting operation, do
one of the following:
a. For edge starts, hold the torch per-
pendicular to the workpiece with
the front of the tip on the edge of
the workpiece at the point where
the cut is to start.
b. For standoff cutting, hold the torch
1/8 - 3/8 in (3-9 mm) from the work-
piece as shown below.
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