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INSTRUCTIONS for
MIG-41
PUSH-PULL GUN
FEATURES/BENEFITS
couples up with most feeders to create a high
performance push-pull system
all electric drive automatically synchronizes with
wire feeder
liquid cooled design usable up to 450 amps;
uses ST16/21/21M consumables
These INSTRUCTIONS are for experienced operators. If you are not fully familiar with the principles of operation
and safe practices for electric welding equipment, we urge you to read our booklet, "Precautions and Safe
Practices for Electric Welding and Cutting," Form 52-529. Do NOT permit untrained persons to install, operate,
or maintain this equipment. Do NOT attempt to install or operate this equipment until you have read and fully
understand these instructions. If you do not fully understand these instructions, contact your supplier for further
information. Be sure to read the Safety Precautions on page 2 before installing or operating this equipment.
MIG-41 Gun Assembly
Torch Length
P/N
x Wire Size
600979
25-ft. x 0.035" soft
600980
25-FT. X 3/64" soft
604290
25-ft. x 1/16" soft
Be sure this information reaches the operator.
You can get extra copies through your supplier.
Table 1 - Available MIG-41 Push-Pull Gun Assemblies
MIG-41 Gun (25-ft. long) for 0.035-in. software ....................... 600979
MIG-41 Gun (25-ft. long) for 3/64-in. soft wire ......................... 600980
MIG-41 Gun (25-ft. long) for 1/16-in. soft wire ......................... 604290
Components Included with torch assembly
Contact Tip
P/N
632793 (.035)
632795 (3/64)
632797 (1/16)
ideal for feeding aluminum or other small diam-
eter wires long distances
quick disconnect convenience
repairable front end for easy low cost mainte-
nance
ideal for new installations or retrofits
Drive Roll
P/N
19269 (.035/.9mm)
19270 (3/64/1.2mm)
19736 (1/16/1.6mm)
F-14-363-A
October, 1997
Liner
Nozzle
Basic Gun
P/N
P/N
P/N
19304
(#10)*
(25-ft.)
19304
19305
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Summary of Contents for ESAB MIG-41
- Page 1 Table 1 - Available MIG-41 Push-Pull Gun Assemblies MIG-41 Gun (25-ft. long) for 0.035-in. software ....... 600979 MIG-41 Gun (25-ft. long) for 3/64-in. soft wire ......600980 MIG-41 Gun (25-ft. long) for 1/16-in. soft wire ......604290 MIG-41 Gun Assembly...
- Page 3 Nozzles - For replacement or additional accesso- on the MIG-41 gun, and standard CGA coolant fit- ries so that the torch can be used with other wire tings on the other for connecting to coolant kit fit- sizes, see Table 3.
- Page 4 For Hard Wire: B. INSTALL LINER 1. Remove the liner positioner nut from the inlet con- For Soft Wire: nector. 1. Lay gun cable out relatively straight. 2. Lay the gun cable out relatively straight. 2. Remove liner positioner nut. 3.
- Page 5 Insert for F-14-350 packed with the Digipulse 450 System. DISCONNECT The pick-up lead is NOT required if using the MIG-41 gun with any other wire feeder. It is recommended that it be disconnected from the gun as follows (see illus- trations): WIRE FEEDER CONNECTOR ASSY.
-
Page 7: Maintenance
F. FEEDING WIRE 1. With MIG-41 Gun completely installed and all power OFF, feed wire by hand through the feed Whenever welding above 250 amps, a No. 14 filter rolls of the wire feeder and guide the end of the lens should be worn on your protective helmet. - Page 8 • appropriate pins/sockets. Early version gun assemblies used cable support 19273 & clamp 19272. Fig. 4 - Basic MIG-41 Gun Assembly - P/N 19257 SET SCREW - 19318 ADAPTOR INSULATOR - 19316 POWER PLUG - 19314...
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