Pylontech PowerCube-M1-C Operation Manual
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Pylontech PowerCube-M1-C Operation Manual

Pylontech PowerCube-M1-C Operation Manual

Lfp lithium ion energy storage system
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LFP Lithium Ion Energy Storage System
PowerCube-M1-C Operation Manual
Information Version: AS0MPCM1C312
21P1MC0701

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Summary of Contents for Pylontech PowerCube-M1-C

  • Page 1 LFP Lithium Ion Energy Storage System PowerCube-M1-C Operation Manual Information Version: AS0MPCM1C312 21P1MC0701...

  • Page 3: Table Of Contents

    This manual introduces PowerCube-M1-C from Pylontech. PowerCube-M1-C is a high voltage Lithium-Ion Phosphate Battery storage system. Please read this manual before you install the battery and follow the instruction carefully during the installation process. Any confusion, please contact Pylontech immediately for advice and clarification.
  • Page 4 3.3.2 Temperature ........................23 3.3.3 Cooling System ......................23 3.3.4 Heating System ......................23 3.3.5 Fire-extinguisher System....................24 3.3.6 Grounding System .......................24 3.4 Package Items .........................24 3.5 Handling and placement .....................27 3.5.1 Handling and placement of the battery module ..........28 3.5.2 Handling and placement of the rack ..............28 3.5.3 The fix and installation of the rack ................28 3.5.4 Install BMS and battery module ................28 3.5.5 Install MBMS ........................28...
  • Page 5 SYSTEM DEBUG ..........................45 MAINTENANCE ..........................46 5.1 Trouble Shooting: ......................46 5.2 Replacement of main component ................52 5.2.1 Replacement of Battery Module ................52 5.2.2 Replacement of Control Module (BMS) ..............53 5.2.3 Replacement of 3 level Control Module (MBMS) ..........54 5.3 Battery Maintenance .....................55 REMARKS ............................

  • Page 6: Safety

    Safety The PowerCube-M1-C is a high voltage DC system, operated by authorized person only. Read all safety instructions carefully prior to any work and observe them at all times when working on with the system. PowerCube-M1-C est un système à haute tension CC, opéré uniquement par le personnel autorisé.

  • Page 7: Symbol

    1.1 Symbol Lethal voltage! Tension mortelle! Battery strings will produce high voltage DC power and can ⚫ Danger cause a lethal voltage and an electric shock. La batterie produira un courant continu à haute tension et Danger peuvent provoquer une tension mortelle et un choc électrique. Only qualified person can perform the wiring of the battery ⚫...
  • Page 8 Danger! Safety! Symbol in label Danger ! Sécurité ! Warning electric shock! Symbol in label Avertissement : choc électrique ! Do not place near flammable material Symbol in label Ne placez pas à proximité de matériaux inflammables Do not reverse connection the positive and negative. Symbol in label N’inversez pas la connexion des pôles positif et négatif.
  • Page 9 Label for Waste Electrical and Electronic Equipment (WEEE) Directive (2012/19/EU) Symbol in label É tiquette pour Directive de rebuts d'équipements électriques et électroniques (WEEE) (2012/19/UE) The certificate label for EMC. Symbol in label É tiquette de certificat pour EMC. The certificate label for EMC. Symbol in label É...
  • Page 10 It will affect the warranty terms as well. Plage de température de fonctionnement du système PowerCube-M1-C: 0° C – 50° C ; température optimale: 18° C-28° C. En dehors de la plage de température de fonctionnement, la batterie risque de réduire sa durée de vie et même l'alarme de...

  • Page 11: Reference Standards

    1.2 Reference standards Description Code IEC62619 IEC63056 Safety standard for secondary lithium batteries IEC62477-1 IEC62040-1 UN38.3 Safe transport standard UN38.3 EN IEC 61000-6-1:2019 EN IEC 61000-6-2:2019 EN 61000-6-3:2007+A1 CE EMC Standard EN 61000-6-4:2007+A1 IEC 61000-6-1:2016 CE EMC Directive 2014/30/EU IEC 61000-6-2:2016 IEC 61000-6-3:2006+A1 IEC 61000-6-4:2018 BS EN IEC 61000-6-2:2019...

  • Page 12: System Introduce

    PowerCube-M1-C is a high voltage battery storage system based on lithium iron phosphate battery, is one of new energy storage products developed and produced by Pylontech, it can be used to support reliable power for various types of equipment and systems. PowerCube-M1-C is especially suitable for application scene of high power, limited installation space, restricted load-bearing and long cycle life.

  • Page 13: The Parameter Of System

    2.2.1 The parameter of system Product Type PowerCube-M1-C System Voltage (Vdc) ＜1000 SC1000-200L-C (External Power Supply Version) Controller Type SC1000-200J-C (Internal Power Supply Version) Battery Module Type H32148-C Nominal Voltage (Vdc) 32 × n (where n = 1~25) Rated Capacity(Ah) Total Storage Energy(kWh) 4.736 ×...

  • Page 14: Battery Module (H32148-C)

    Altitude [m] <4,000 UL1973, UL9540A, IEC62477-1, IEC62040-1, IEC62619, Certification IEC63056，UKCA，CE LVD, CE EMC, UN38.3， VDE- AR-E 2510-50 Battery Module (H32148-C) 2.2.2 Product Type H32148-C Cell Technology Li-ion (LFP) Battery Module Capacity (kWh) 4.736 Battery Module Voltage (Vdc) Battery Module Capacity (AH) Dimension (W*D*H, mm) 330×628×150.5 Protection Class...
  • Page 15 Battery Module (H32148-C) Front Interface Power Terminal +/- To connect battery series power cables. Status ● ● Status light: to show the battery module’s status ( Normal Abnormal Link Port 0, 1 Link Port 0, 1 Communication Terminal: (RJ45 port), CAN communication, between multiple serial battery modules and control module.

  • Page 16: Control Module

    2.2.3 Control Module PowerCube-M1-C’s Control Module has two versions, external power supply or internal power supply. SC1000-200L-C SC1000-200J-C Product Type SC1000-200L-C SC1000-200J-C M1-C M1-C Related Product AC Supply for BMS 230Vac/50Hz/1.3A System Operation Voltage (Vdc) 0~1000 0~1000 Operation Current (Max.) (A)
  • Page 17 2.2.3.1Control Module (SC1000-200L-C External power supply Front Interface External Power Terminal D+/D- Connect battery system with Inverter. Power Terminal B+/B- To connect battery power cables in series. 12VDC Output OUT: Power supply for MBMS, to connect with MBMS’ 12VDC IN. 12VDC Input In: Back-up 12VDC power supply port.
  • Page 18 Australia Standard Europe Standard USA Standard Caution: It shall be installed an AC breaker outside for AC short-circuit protection. The specifications of the breaker shall meet the system's parameters. System parameters refer to the system parameters table (chapter 2.2.1) Attention: il doit être installé un disjoncteur CA à l'extérieur pour la protection contre les courts- circuits CA.
  • Page 19 CAN Communication Terminal: (RJ45 port) follow CAN protocol, for communication between battery system and inverter. RS485 Communication Terminal: (RJ45 port) follow Modbus RTU/TCP/IP protocol, for communication between battery system and inverter. RS232 Terminal Console Communication Terminal: (RJ45 port) follow RS232 protocol, for manufacturer or professional engineer to debug or service.
  • Page 20 LED Indicators Instructions STATUS STATUS Capacity SOC Descriptions Protection Battery (green) (red) / Alarm / Status ● ● ● ● ● ● Normal Shut Down All off Indicates Sleep Mode, Sleep Normal Flash2 to save the power. Indicates save power Normal Light mode.
  • Page 21 2.2.3.2Control Module (SC1000-200J-C Internal power supply Front Interface External Power Terminal D+/D- Connect battery system with Inverter. Power Terminal B+/B- To connect battery power cables in series. 12VDC Out OUT: Power supply for MBMS, to connect with MBMS’ 12VDC IN. 12VDC In In: Back-up 12VDC power supply port.
  • Page 22 Black start function: If long press(>10sec) the start button 30s AFTER controller power on. The “STATUS” lamp will become green which means black start function is enabled. and relay will close and output for 10 min. Dry Contact Terminal Dry Contact Terminal: provided 2 input and 4 output dry contact signal. Reset Reset Button: Long press this button to restart the battery system.
  • Page 23 Definition of RJ45 Port Pin RS485 RS232 CANH CANL RS485A RS485B Status Status light: to show the battery module’s status (RUN , Alarm and Protection ● ● LED Status Indicators  Battery capacity indicator: 4 green lamps, each light represents 25% capacity. LED Indicators Instructions STATUS STATUS...

  • Page 24: System Diagram

    g, STATUS(red) lighting Other Fault light MCU self-check STL Fault flash 2 flash 2 problem Note: The flashing instructions, flash 2 - 0.5s light / 0.5s off; flash 4 - 1s light / 1s off . 2.3 System Diagram 2.3.1 Multiple battery string parallel connection by CAN communication between MBMS and BMS diagram (battery string qty.

  • Page 25: Diagram Between Bms And Battery Modules(External Power Supply)

    2.3.3 Diagram between BMS and battery modules(external power supply): 2.3.4 Diagram between BMS and battery modules(internal power supply):...

  • Page 26: Installation

    Installation Please check every installation step with <Annex 2: Installation and System Turn ON Progress List> during the install. 3.1 Tools The following tools are required to install the battery pack: Wire Cutter Crimping Modular Plier Cable Ties Screw Driver Set Electric Screw Driver Insulating Gloves Adjustable Wrench...

  • Page 27: Safety Gear

    3.2 Safety Gear It is recommended to wear the following safety gear when dealing with the battery pack. Il est recommandé de porter l'équipement de sécurité suivant lors de l’opération de la batterie. Insulating gloves Safety goggles Safety shoes Gants isolés Lunettes de sécurité...

  • Page 28: Temperature

    (le module de batterie ne peut pas être désactivé), vous devez donc manipuler les fiches avec précaution. 3.3.2 Temperature PowerCube-M1-C system working temperature range: 10℃～40℃; Optimum temperature: 18℃～ 28℃. Plage de temp rature de fonctionnement du syst me PowerCube-M1-C: 10°...

  • Page 29: Fire-Extinguisher System

    Caution: Out of the working temperature range may cause the battery reduces the cycle of life even cause the battery system over / low temperature alarm or protection. En dehors de la plage de température de fonctionnement, la batterie risque de réduire sa durée de vie, voire de déclencher une alarme ou une protection contre les températures trop élevées ou trop basses du système de batterie.
  • Page 30 Unpacking and check the Packing List: Internal Cable Kits for wiring connection up to Battery Controller Power Cable + (Battery Module Orange/0.19m/1/0AWG/ 2 Orange and Main Controller Serial 1pcs Terminal Connection) Power Cable - (Battery Module Black/0.32m/1/0AWG /2 Black and Main Controller Serial 1pcs Terminal Connection)
  • Page 31 Battery Cascade Black/0.5m/8 Core Super 5th Class 1pcs Communication Cable (0.5m) Twisted-pair Wire/RJ45 External Cable Kits for wiring connection from Battery Controller to PCS/EMS/Power Supply NOTE External Cable Kits for wiring connection are available in four lengths,3.5m/5m/7m/10m. External Cable Kits is a separate kits externally from the battery or control module packaging. (Communication Cable ＆...

  • Page 32: Handling And Placement

    Warning: The battery rack is IP00. It must be installed in a restricted access area; Le support de batterie est IP00. Il doit être installé dans une zone d'accès restreint. Warning: The PowerCube-M1-C is a high voltage DC system, operated by qualified and authorized person only.

  • Page 33: Handling And Placement Of The Battery Module

    PowerCube-M1-C est un système CC à haute tension, opéré uniquement par le personnel qualifié et autorisé. 3.5.1 Handling and placement of the battery module Single battery module is 43kg. If without handling tools must more than 3 personnel to handling with it. If install in high place of the rack it must more than 4 men, or use Lifting device.

  • Page 34: Install Ethernet Switch

    Install the MBMS in. Uses 4 screws to fix it. ⚫ 3.5.6 Install the Ethernet Switch into a 19’ standard rack [If configured] Install the buckle nuts. The position of nuts must meet the position of the Ethernet Switch. ⚫ Install the Ethernet Switch in.

  • Page 35: Cables Connection

    If uses normal rack, remove the paint at the corresponding place. La mise à la terre des modules PowerCube-M1-C repose sur le contact direct des métaux entre la surface de module et celle du rack. Il n’est donc pas nécessaire de mettre les câbles à...

  • Page 36: Can Communication

    3.6.2.1 CAN Communication Mode between MBMS and BMS (battery string qty. ≤6 set) (battery string qty. ≤6 set) When system configured PowerCube-M1-C ≤6 set. The communication between PowerCube- M1-C uses CAN communication mode. The communication between the MBMS and the BMS of PowerCube-M1-C uses CAN communication mode.

  • Page 37: Ethernet Communication

    3.6.2.2 Ethernet communication between MBMS and BMS (battery string qty ≤32 set) A. When system configured PowerCube-M1-C ≤32set. The communication between PowerCube-M1-Cs and MBMS uses Ethernet Switch by LAN communication. B. Relation of MBMS and battery strings (PowerCube-M1-Cs) in the ports of Ethernet Switch...

  • Page 38: Communication For Single Bms

    The both side of BMS to MBMS communication cable must be marked with labels. Les deux côtés du câble de communication de BMS à MBMS doivent être marqués avec des étiquettes. The last port of Ethernet Switch is for the MBMS. Les deux côtés du câble de communication de BMS à...

  • Page 39: Can Communication

    3.6.3.2 Under CAN Communication Mode between MBMS and BMS (battery string qty. s6 set) The BMS’s first five bits must set in below <BMS’s Address Configure Table>. The last BMS’s terminal resistance must set in “1” (X=1), and other BMS’s terminal resistance must set in “0”. The address is configured follow ASCII code: (“X”...

  • Page 40: System Turns On

    3.6.4 System turns on Double check all the power cables and communication cables. Make sure the voltage of the PCS is same level with the battery system. Check all the power switch of every battery system is OFF. Vérifiez deux fois tous les câbles d’alimentation et les câbles de communication. Assurez-vous que la tension du PCS est identique à...
  • Page 41 Turn on the 1 BMS (Battery Control Modules) of battery string: The second BMS must be operated after the first battery string’s self-check is successful. From 1st BMS to the last BMS turn on the battery strings on one by one. For external power supply, 1.
  • Page 42 Warning: If has failure during the self-check, must debug the failure then can start next step. En cas d’échec lors de l’auto-contrôle, vous devez déboguer l’échec pour pouvoir commencer à l’étape suivante. If the “STATUS” lamp shows red from beginning, it means has failure in the battery string, the Power Relays in BMS will switch ON, must debug at first.
  • Page 43 For internal power supply, 1. Turn on the “Isolating Switch”: ⚫ 2. Press the “Start Button”: ⚫ Press and hold the Start Button for more than 5sec until the buzzer rings, the LED indicator on front panel will light on if the start-up is successful;...
  • Page 44 If the BMS and all battery modules are working normally, every status LED will be lighting green, that’s mean self-check are pass. Self-check will be finish within 10sec. Black-start function: If long press(>10sec) the start button 30s AFTER power on. The“STATUS” lamp will becomes green if the black start function is enabled.

  • Page 45: System Turns Off

    And check MBMS is working. The “STATUS” lamp will light green. The Power Relays in BMS will switch ON after 30 seconds, when the MBMS was turned ON. The “STATUS” lamp of the BMS will light green; When the voltage distance is smaller than the parameter, the battery string will do the parallel operation.
  • Page 46 Turn off the power switch of PCS, to make sure no current through this battery string. Turn off all the external switches or breaker between PCS and each battery strings. Turn off the “Isolating Switch” of the BMS. Turn off the “Power Switch” of the BMS. Turn off the “Power Switch”...
  • Page 47 Warning: Do not turn off the “Isolating Switch” during normal running condition. Otherwise will cause this battery string current surge by another battery strings. If turned off the “Isolating Switch” in normal running condition, must first turn off the PCS. N’éteignez pas l’interrupteur d’isolation en fonctionnement normal.
  • Page 48 For internal power sypply, Turn off the power switch of PCS, to make sure no current through this battery string. Turn off all the external switches or breaker between PCS and each battery strings. Turn off the “Isolating Switch” of the BMS. Turn off the “Power Switch”...
  • Page 49 Si le "commutateur d’isolation" est éteint en fonctionnement normal, il doit d’abord éteindre le PCS. NOTE After installation, do not forget to register online for full warranty: www.pylontech.com.cn/service/support...

  • Page 50: System Debug

    System Debug This system debug is for BESS system (Battery Energy Storage System). BESS system can’t do the debug alone. It must operation with configured UPS, PCS and EMS system together. Debug Step Content Prepare of debug. Turn on the BESS system, refer to chapter 3. Before turn on the whole BESS system turn on the load is not allowed! Remark: Except the BESS, if other equipments have its own system turn on step, must follow its own system operation menu.

  • Page 51: Maintenance

    Maintenance 5.1 Trouble Shooting: Danger: The PowerCube-M1-C is a high voltage DC system, operated by qualified and authorized person only. PowerCube-M1-C est un système à courant continu à haute tension, opéré uniquement par le personnel qualifié et autorisé. Danger: Before check the failure, must check all the cables connection and the BESS system can turn on normally or not.
  • Page 52 Section B During operation： (1) Error Code checked from BMS (Modbus protocol Appendix IV or CAN ID 0*4250&0*4290): *The ‘Failure Definition’ and ‘Failure Mode’ column is reference from Pylontech Modbus protocol Appendix IV Error code 1 bits to present. Failure...
  • Page 53 2.Check the connectivity and reliability mismatch with DCBUS of the power and comm. cable by voltage measurement reconnection. 3. Swap the current measurement board or BMS 4.If problem remain, contact Pylontech service engineer. Battery Battery Battery cell voltage 1. Restart...
  • Page 54 Hareware Shutdown Cannot completely 1.Change PMU circuit error switch off the system 2.If problem remain, contact Pylontech during self-protection service engineer. （Bit7） Hareware Relay Error 1.Start-up procedure 1. Completely switch off inverter and problem battery system. Make sure DCBUS has （Bit5）...
  • Page 55 4. Reverse sequence connect the comm. cable between the BMSs and change the ADD address settings. Restart the system. 5. Change the MBMS CMU 6. If problem remain, contact Pylontech service engineer. Emergency stop Command by Command by external device, not an error external device actively report by Battery system.
  • Page 56 Content Possible Solution Solution Alarm definition BMS disconnect due to If the alarm is not continuously or frequently, disconnect comm. offline. the system can continuous working without alarm（Alarm issue. status 2 Bit3） BMS disconnect due to 1. Restart the system and make a fully voltage difference discharge of the system followed by a fully...

  • Page 57: Replacement Of Main Component

    5.2 Replacement of main component Danger: The PowerCube-M1-C is a high voltage DC system, operated by qualified and authorized person only. PowerCube-M1-C est un système à courant continu à haute tension, opéré uniquement par le personnel qualifié et autorisé. Danger: Before replace the main component must shut off the maintenance battery string’s power.

  • Page 58: Replacement Of Control Module (Bms)

    5.2.1.5 Handle the battery module out of the rack, and put it to the appoint place. Warning: Single battery module is 43kg. If without handling tools must more than 3 personnel to handling with it. If install in high place of the rack it must more than 4 personnel.

  • Page 59: Rd Level Control Module (Mbms)

    Danger: the power cables still have high voltage DC power from another battery modules, must be careful to handle the Power plugs. Les câbles d'alimentation sont toujours alimentés en CC à haute tension par d'autres modules de batterie; vous devez manipuler les fiches d'alimentation avec soin. 5.2.2.3 Dismantle the 4 screws of the battery module’s front face.

  • Page 60: Battery Maintenance

    5.2.3.3 Install the new MBMS inside. And reconnect the cables. Refer to chapter 3.5. 5.2.3.4 Turn on this MBMS. Refer to chapter 3.6. Caution: Before pull out the communication cables must mark the cable number, to avoid cable wrong sequence. Avant de débrancher les câbles de communication, vous devez marquer leurs numéros afin d'éviter toute séquence incorrecte.
  • Page 61 5.3.5 Output Relay Inspection: [Periodical Maintenance] Under low load condition (low current), control the output relay OFF and ON to hear the relay has click voice, that’s mean this relay can off and on normally. 5.3.6 History Inspection: [Periodical Maintenance] Analysis the history record to check has accident (alarm and protection) or not, and analysis its reason.

  • Page 62: Remarks

    Remarks Storage For long-term storage, if stored for a long time (more than 3 months), the battery cells should be stored in the temperature range for 5~45℃, relative humidity <65% and contains no corrosive gas environment. The battery should shelfed in 5~45℃, dry, clean and well ventilated environment. Before storage the battery should be charged to 50~55% SoC;...

  • Page 63: Annex 1: Cable Connection Diagram (Can ≤6 Set)

    Annex 1: Cable connection diagram (CAN ≤6 set)

  • Page 64: Annex 2: Cable Connection Diagram (Ethernet)

    Annex 2: Cable connection diagram (Ethernet)

  • Page 65: Annex 3: Installation And System Turn On Progress List

    Annex 3: Installation and System Turn ON Progress List Tick after Item Remark completion The environment is meeting all technical requirements. 3.3.1 Cleaning 3.3.2 Temperature Refer to chapter ☐ 3.3.3 Radiating System 3.3.4 Heating System 3.3.5 Fire-extinguisher System 3.3.6 Grounding System Battery rack installed...
  • Page 66 Check the UPS is turned on. And the UPS is power Refer to chapter ☐ supplying. 3.6.4. Switch the external power or PCS on, to sure all the Refer to chapter ☐ power equipments can work normally. 3.6.4. Turn the BMS (Battery Control Modules) of each battery string on (from 1 BMS to the last, one by one) Turn on the “POWER OUTPUT SWITCH”:...

  • Page 67: Annex 4: System Turn Off Progress List

    Remark completion Turn off the switch between PCS and this battery string Refer to chapter ☐ (PowerCube-M1-C), or turn off the power switch of PCS, 3.6.5. to make sure no current through this battery string. Refer to chapter ☐ Turn off the “Power Output Switch” of the BMS.
  • Page 68 Pylon Technologies Co., Ltd. No. 73, Lane 887, ZuChongzhi Road, Zhangjiang Hi-Tech Park Pudong, Shanghai 201203, China T+86-21-51317699 | +86-21-51317698 service@pylontech.com.cn www.pylontech.com.cn...

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