Pylontech PowerCube-H1 Operation Manual
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Summary of Contents for Pylontech PowerCube-H1
- Page 1 LFP Lithium Ion Energy Storage System PowerCube-H1/H2 Operation Manual For UL version Information Version: 2.4 US20PIHV1001...
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Page 3: Table Of Contents
This manual introduces PowerCube-H1/H2 from Pylontech. PowerCube-H1/H2 is a high voltage Lithium-Ion Phosphate Battery storage system. Please read this manual before you install the battery and follow the instruction carefully during the installation process. Any confusion, please contact Pylontech immediately for advice and clarification. - Page 4 configured by user] ..........................22 3.6 Cables connection ........................22 3.6.1 Grounding connection: ....................... 22 3.6.2 Power and communication cable Connection ............24 3.6.3 ADD Switch Setting (Address Assignment) ..............26 3.6.3.1 Under communication for single BMS (battery string qty. 1 set) ......26 3.6.3.2 Under CAN Communication Mode between MBMS and BMS (battery string qty.
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Page 5: Safety
Safety The PowerCube-H1/H2 is a high voltage DC system, operated by authorized person only. Read all safety instructions carefully prior to any work and observe them at all times when working on with the system. PowerCube-H1/H2 est un système à haute tension CC, opéré uniquement par le personnel autorisé. -
Page 6: Symbol In Label
Risk of battery system damage or personal injury Risque d'endommagement du système de batterie ou de blessure corporelle DO not pull out the connectors while the system is working! Warning debrancher connecteurs lorsque système Avertisse fonctionne! ment De-energize from all multiple power sources and verify that there is no voltage. - Page 7 Symbol Do not place near open flame in label Ne placez pas près d'une flamme nue Do not place at the children and pet touchable area. Symbol Ne placez pas à la portée des enfants et des animaux in label domestiques.
- Page 8 It will affect the warranty terms as well. Plage de température de fonctionnement du système PowerCube-H1/H2: 0° C – 50° C ; température optimale: 18° C-28° C. En dehors de la plage de température de fonctionnement, la batterie risque de réduire sa durée de vie et même l'alarme de...
- Page 9 1.2 Reference standards Description Code Safety standard for IEC62619 secondary lithium batteries UN38.3 Safe transport UN38.3 standard EN IEC 61000-6-1:2019 EN IEC 61000-6-2:2019 EN 61000-6-3:2007+A1 CE EMC Standard CE EMC EN 61000-6-4:2007+A1 Directive 2014/30/EU IEC 61000-6-1:2016 IEC 61000-6-2:2016 IEC 61000-6-3:2006+A1 IEC 61000-6-4:2018 Battery Cell safety standard UL1642...
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Page 10: System Introduction
PowerCube-H1/H2 is a high voltage battery storage system based on lithium iron phosphate battery, which is one of the new energy storage products developed and produced by Pylontech. It can be used to support reliable power for various types of equipment and systems. PowerCube-H1/H2 is especially suitable for those application scenes which required high power output, limited installation space, restricted load-bearing and long cycle life. -
Page 11: The Parameter Of System
2.2.1 The parameter of system PowerCube-H1-48/zzzV PowerCube-H2-48/zzzV Product Type (zzz=240~864, in step of (zzz=240~864, in step of 48) LFP Lithium Ion Energy LFP Lithium Ion Energy Product Name Storage System Storage System Cell Technology Li-ion(LFP) Li-ion(LFP) 2.4 × n 3.552 × n... -
Page 12: Battery Module (H48050, H48074)
Protection Class IP20 IP20 Rack1: 77kg+ 24kg×n Rack1: 77kg+ 32kg×n (where n = 5~15) (where n = 5~15) Weight (kg) Rack2: 68kg+ 24kg×n Rack2: 68kg+ 32kg×n (where n = 16~18) (where n = 16~18) Operation Cycle Life 5,000 5,000 Operation Life(Years) Nature Nature Cooling Type... - Page 13 Weight Operation Life 15+Years Operation Cycle Life 5,000 0~50℃ Operation Temperature Storage Temperature -20~60℃ Transportation Certificate UN38.3 Product Type H48074 Cell Technology Li-iron(LFP) Battery Module Capacity(kWh) 3.552 Battery Module Voltage(Vdc) Battery Module Capacity(AH) Battery Module Charge Voltage(Vdc) Battery Module Charge/Discharge Current(Standard)(A) 14.8 Battery Module Charge/Discharge Current(Normal)(A) Battery Module Charge/Discharge Current(Max.)(A)
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Page 14: Battery Module Front Interface
Battery Module Front Interface Power Terminal +/- To connect battery series power cables. Status ● ● ● Status light: to show the battery module’s status (RUN , Alarm and Protection RS232 Terminal Console Communication Terminal: (RJ45 port) follow RS232 protocol, for manufacturer or professional engineer to debug or service. -
Page 15: Control Module Sc1000 (Internal Power Supply)
2.2.3 Control Module SC1000 (internal power supply) Product Type SC1000-100 Related Product H48050/H48074 Controller Working Voltage 200~1000Vdc System Operation Voltage(Vdc) 200~1000 Charge Current(Max.)(A) Discharge Voltage(Vdc) 200~1000 Discharge Current(Max.)(A) Self-consumption Power(W) Dimension(W*D*H,mm) 442*390*132 Communication Modbus RTU\CAN 10 Protection Class IP20 11 Weight(kg) 12 Operation Life(Years) 13 Operation Temperature( ℃... - Page 16 Control Module (SC1000-100) Front Interface Power Terminal +/- To connect battery power cables in series. Power Switch Switch the battery system’s (control module and high voltage DC power) ON/OFF. Caution: When the breaker is tripped off because of over current or short circuit, must wait after 30min to turn on it again, otherwise may cause the breaker damage.
- Page 17 Reset Button: Long press this button to restart the battery system. ADD Switch is a 6 bit dial switches to manually distribute the communication address of the battery system. Nether position is OFF, means “0”. Upper position is ON, means “1”. For BMS, 1st bit to 5th bit is for address allocation, and the 6th bit dial switch support a 120Ω...
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Page 18: Definition Of Rj45 Port Pin
Definition of RJ45 Port Pin RS485 RS232 Pin CANH CANL RS485A RS485B 12VDC Output Terminal Power supply for 3 level control module, with 12VDC cable: Status Status light: to show the battery module’s status (RUN , Alarm and Protection ● ●... -
Page 19: System Diagram
Stop discharging, PRC Protection Light lighting Stop charging/discharging, PRC Abnormal Protection Light lighting PRC lighting Note: The flashing instructions, flash 1 –0.25s light / off 3.75 seconds; flash 2 - 0.5s light / 0.5s off; flash 3 - 0.5s light / 1.5s off. 2.3 System Diagram 2.3.1 Multiple battery string parallel connection via CAN communication between MBMS and BMS diagram (battery string qty. -
Page 20: Installation
Installation Please check every installation step in detail at <Annex 2: Installation and System Turn ON Progress List> during the install. 3.1 Tools The following tools are required to install the battery pack: Wire Cutter Crimping Modular Plier Cable Ties Screw Driver Set Electric Screw Driver Adjustable Wrench... -
Page 21: System Working Environments Checking
(le module de batterie ne peut pas être désactivé), vous devez donc manipuler les fiches avec précaution. 3.3.2 Temperature PowerCube-H1/H2 system working temperature range: 0℃～50℃; Optimum temperature: 18℃～ 28℃. Plage de temp rature de fonctionnement du syst me PowerCube-H1/H2: 0°... -
Page 22: Heating System
3.3.4 Heating System The room must be equipped with heating system. If the environment is lower than 0℃, must turn on the heating system at first. La salle doit être équipée d'un système de chauffage. Si la température ambiante est inférieure à 0°... -
Page 23: Package Items
3.4 Package Items Accessories The type and quantity of the accessories are subject to the battery packing list. NOTE Power cable uses water-proofed connectors. It must keep pressing this Lock Button during pulling out the power plug. Unpacking and check the Packing List: Power Cable + (Battery Module Orange/0.16m/4AWG/2 Orange 1pcs... - Page 24 Communication Cable (direct) Twisted-pair Wire/2 RJ45 terminal /system 3500 control module: Orange/2m/4AWG/SURLOK External Power Cable + Terminal/25-8 Terminal 2000 Black/2m/4AWG/SURLOK External Power Cable - Terminal/25-8 Terminal 2000...
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Page 25: Handling And Placement
Warning: The battery rack is IP00. It must be installed in a restricted access area; Le support de batterie est IP00. Il doit être installé dans une zone d'accès restreint. Warning: The PowerCube-H1/H2 is high voltage DC system, operated by qualified and authorized person only. -
Page 26: Control Module (Bms) And All Battery Modules Install Into The Rack
3.5.4 Control Module (BMS) and all Battery Modules install into the Rack Install the buckle nuts. The position of nuts must meet the position of the control module (BMS) and all battery modules. Install the control module (BMS) and all battery modules in. Each module uses 4 screws to fix. ... - Page 27 If uses normal rack, it should remove the paint at the corresponding grounding point. La mise à la terre des modules PowerCube-H1/H2 repose sur le contact direct des métaux entre la surface de module et celle du rack. Il n’est donc pas nécessaire de mettre les câbles à...
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Page 28: Power And Communication Cable Connection
Note: Power cable uses water-proofed connectors. It must keep pressing this Lock Button during pulling out the power plug. If there are more than 1 rack of PowerCube-H1/H2, there will require a MBMS on the top which aggregate information from all the BMS and communicate with inverter/PCS. - Page 29 Note: The 1 PowerCube-H1/H2 should be installed nearest to the MBMS.
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Page 30: Add Switch Setting (Address Assignment)
3.6.3 ADD Switch Setting (Address Assignment) ADD Switch BMS is a 6 bit dial switches to manually distribute the communication address of the battery system. Nether position is OFF, means “0”. Upper position is ON, means “1”. 1 bit to 5 bit is for address, and the 6 bit dial switch support a 120Ω... -
Page 31: Multi Mbms Communication Mode
3.6.3.3 Multi MBMS Communication Mode In some project it configures multi Energy Storage Systems. In this case will have multi MBMS. The address of MBMS must follow <MBMS’s Address Configure Table> 3.6.4 System turns on Double check all the power cables and communication cables. Make sure the voltage of the PCS is same level with the battery system. - Page 32 Turn on the “POWER SWITCH”: Warning: Due to the BMS positive pole internally do not contains isolating switch or breaker, only fuse and relay. The mains circuit cannot be manually cut-off while in power on stage. It`s mandatory to cut off the isolating switch or breaker externally firstly for safety concern. Avertissement: En raison du pôle positif BMS en interne, ne contient pas d'interrupteur d'isolement ou de disjoncteur, uniquement un fusible et un relais.
- Page 33 indicator on front panel will light on if the start-up is successful. Fonction de démarrage: appuyez plus de 5 secondes jusqu'à ce que le buzzer sonne, pour allumer le contrôleur. Caution: Do not press the start button more than 30s continuously, or it will go into “BLACK-START” mode.
- Page 34 Power Relays in BMS will switch ON, must debug at first. Si le voyant “STATUS” est rouge depuis le début, cela signifie qu’il y a une défaillance de la chaî ne de batterie, les relais de puissance dans le BMS s’activent et il faut déboguer en premier.
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Page 35: System Turns Off
When failure or before service, must turn the battery storage system off: (1) Soft-off the PCS through PCS’s control panel. (2) Turn off the switch between PCS and battery string (PowerCube-H1/H2), or turn off the power switch of PCS, to make sure no current transmission through battery string and PCS. - Page 36 Si l'interrupteur d'alimentation s’éteint sous les conditions de fonctionnement normal, il faut d'abord éteindre le PCS. NOTE After installation, DO NOT forget to register online for full warranty: www.pylontech.com.cn/service/support...
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Page 37: System Debug
System Debug This system debug is for BESS system (Battery Energy Storage System). BESS system can’t do the debug itself. It must operation with configured UPS, PCS and EMS system together. Debug Step Content Prepare of debug. Turn on the BESS system, refer to chapter 3. Before turn on the whole BESS system turn on the load is not allowed! Remark: Except the BESS, if other equipment have its own system turn on step, must follow its own system operation manual. -
Page 38: Maintenance
Maintenance 5.1 Trouble Shooting: Danger: The PowerCube-H1/H2 is a high voltage DC system, operated by qualified and authorized person only. PowerCube-H1/H2 est un système à courant continu à haute tension, opéré uniquement par le personnel qualifié et autorisé. Danger: Before check the failure, must check all the cables connection and the BESS system can turn on normally or not. - Page 39 -40℃. sampling failure. temperature sampling module. (Check through the monitor or Or change this battery module. maintenance software.) Another failure Cell failure or electrical board Can’t find out failure point or failure. can’t check. Please contact with distributor or Pylontech.
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Page 40: Replacement Of Main Component
5.2 Replacement of main component Danger: The PowerCube-H1/H2 is a high voltage DC system, operated by qualified and authorized person only. PowerCube-X1X2 est un système à courant continu à haute tension, opéré uniquement par le personnel qualifié et autorisé. Danger: Before replace the main component must shut off the maintenance battery string’s power. -
Page 41: Replacement Of Control Module (Bms)
5.2.1.5 Handle the battery module out of the rack, and put it to the appoint place. Warning: Single battery module is 24kg/32kg. If without handling tools must more than 1 personnel to handling with it. If install in high place of the rack it must more than 2 personnel. Un module de batterie pèse kg/32kg. -
Page 42: Replacement Of 3 Rd Level Control Module (Mbms)
5.2.2.4 Install the new control module (BMS). And reconnect all the cables. Refer to chapter 3.5. 5.2.2.5 Turn on this battery string. Refer to chapter 3.6. Caution: Before pull out the communication cables must mark the cable number, to avoid cable wrong sequence. -
Page 43: Battery Maintenance
afin d'éviter toute séquence incorrecte. 5.3 Battery Maintenance Danger: The maintenance of battery must done by qualified and authorized person only. La maintenance de la batterie doit être effectuée uniquement par le personnel qualifié et autorisé. Danger: Some maintenance items must shut off at first. Certains items de maintenance doivent être arrêtés en premier. -
Page 44: Storage Recommendations
Storage Recommendations For long-term storage (more than 3 months), the battery cells should be stored in the temperature range of 5~45℃, relative humidity <65% and contains no corrosive gas environment. The battery module should shelfed in range of 5~45℃, dry, clean and well ventilated environment. Before storage the battery should be charged to 50~55% SoC;... -
Page 45: Annex 1: Cable Connection Diagram
Annex 1: Cable connection diagram... -
Page 46: Annex 2: Installation And System Turn On Progress List
Annex 2: Installation and System Turn ON Progress List Tick after Item Remark completion The environment is meeting all technical requirements. 3.3.1 Cleaning 3.3.2 Temperature Refer to chapter ☐ 3.3.3 Radiating System 3.3.4 Heating System 3.3.5 Fire-extinguisher System 3.3.6 Grounding System Battery rack installed... -
Page 47: Annex 3: System Turn Off Progress List
Soft-off the PCS through PCS’s control panel. 3.6.5. Turn off the switch between PCS and this battery string Refer to chapter ☐ (PowerCube-H1/H2), or turn off the power switch of 3.6.5. PCS, to make sure no current through this battery string. ☐ Refer to chapter Turn off all the “Power Switch”... - Page 48 Pylon Technologies Co., Ltd. No. 73, Lane 887, ZuChongzhi Road, Zhangjiang Hi-Tech Park Pudong, Shanghai 201203, China T+86-21-51317699 | +86-21-51317698 service@pylontech.com.cn www.pylontech.com.cn...