Pylontech PowerCube-X1 Operation Manual
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Pylontech PowerCube-X1 Operation Manual

Lithium-ion phosphate energy storage system
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Lithium-Ion Phosphate Energy Storage System
PowerCube-X1/X2 Operation Manual
Information Version: V2.4
EU20PIXV0501

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  • Page 1 Lithium-Ion Phosphate Energy Storage System PowerCube-X1/X2 Operation Manual Information Version: V2.4 EU20PIXV0501...

  • Page 3: Table Of Contents

    This manual introduces PowerCube-X1/X2 from Pylontech. PowerCube-X1/X2 is a high voltage Lithium-Ion Phosphate Battery storage system. Please read this manual before you install the battery and follow the instruction carefully during the installation process. Any confusion, please contact Pylontech immediately for advice and clarification.
  • Page 4 3.6.1 Grounding connection: ........................ 20 3.6.2 Power and communication cable Connection ..............21 3.6.3.1 Under communication for single BMS (battery string qty. 1 set) ........23 3.6.3.2 Under CAN Communication Mode between MBMS and BMS (battery string qty. ≤6 set) ..............................23 3.6.3.3 Multi MBMS Communication Mode ..................

  • Page 5: Safety

    Safety The PowerCube-X1/X2 is a high voltage DC system, operated by authorized person only. Read all safety instructions carefully prior Xto any work and observe them at all times when working on with the system. Incorrect operation or work may cause: Injury or death to the operator or a third party;...
  • Page 6 Symbol Warning electric shock! in label Symbol Do not place near flammable material in label Symbol Do not reverse connection the positive and negative. in label Symbol Do not place near open flame in label Symbol Do not place at the children and pet touchable area. in label Symbol Recycle label.

  • Page 7: System Introduction

    PowerCube-X1/X2 is a high voltage battery storage system based on lithium iron phosphate battery, which is one of the new energy storage products developed and produced by Pylontech. It can be used to support reliable power for various types of equipment and systems. PowerCube- X1/X2 is especially suitable for those application scenes which required high power output, limited installation space, restricted load-bearing and long cycle life.

  • Page 8: Specifications

    2.2 Specifications 2.2.1 The parameter of system PowerCube-X1-48/zzzV PowerCube-X1-48/zzzV Product Type (zzz=96~480, in step of 48) (zzz=96~480, in step of 48) With SC0500-40 controller With SC0500-100 controller LFP Lithium Ion Energy Storage Product Name LFP Lithium Ion Energy Storage System...
  • Page 9 Battery System Capacity(AH) 50Ah 50Ah Battery Controller Name SC0500-40 SC0500-100 Battery Module Name H48050 H48050 Battery Module Quantity(pcs) n (where n = 2~10) n (where n = 2~10) Battery Module Capacity(kWh) Battery System Charge Upper- 54 × n 54 × n Voltage(Vdc) (where n = 2~10) (where n = 2~10)
  • Page 10 battery modules). PowerCube-X2-48/zzzV PowerCube-X2-48/zzzV Product Type (zzz=96~480, in step of 48) (zzz=96~480, in step of 48) With SC0500-40 controller With SC0500-100 controller LFP Lithium Ion Energy Storage Product Name LFP Lithium Ion Energy Storage System System Cell Technology Li-iron(LFP) Li-iron(LFP) 3.552 ×...

  • Page 11: Battery Module (H48050)

    Cooling Type Nature Nature Operation Temperature(℃) 0~50℃ 0~50℃ Storage Temperature(℃) -20~60℃ -20~60℃ Humidity 5~95% 5~95% Product Certificate IEC62619 ,CE EMC, IEC62619 ,CE EMC Transfer Certificate UN38.3 UN38.3 Other: 1）Battery Controller Dimensions(W*D*H) 442*270*87 442*390*132 2）Battery Module Dimensions (W*D*H) 442*390*132 442*390*132 2.2.2 Battery Module (H48050) Product Type H48050 Cell Technology...
  • Page 12 Product Type H48074 Cell Technology Li-iron(LFP) Battery Module Capacity(kWh) 3.552 Battery Module Voltage(Vdc) Battery Module Capacity(AH) Battery Cell Quantity(pcs) Battery Cell Voltage(Vdc) Battery Cell Capacity(AH) Battery Module Cell Quantity in Series(pcs) Battery Module Charge Upper-Voltage(Vdc) Battery Module Charge Current(Standard)(A) 14.8 Battery Module Charge Current(Normal)(A) Battery Module Charge Current(Max.)(A) Battery Module Discharge lower-Voltage(Vdc)

  • Page 13: Battery Module Front Interface

    Battery Module Front Interface Power Terminal +/- To connect battery series power cables. Status ● ● ● Status light: to show the battery module’s status (RUN , Alarm and Protection RS232 Terminal Console Communication Terminal: (RJ45 port) follow RS232 protocol, for manufacturer or professional engineer to debug or service.

  • Page 14: Control Module Sc0500 (Internal Power Supply)

    2.2.3 Control Module SC0500 (internal power supply) SC0500-40 SC0500-100 Product Type SC0500-40 SC0500-100 Related Product H48050/H48074 H48050/H48074 Controller Working Voltage 60~600Vdc 60~600Vdc 60~600 System Operation Voltage(Vdc) 60~600 Charge Current(Max.)(A) Discharge Voltage(Vdc) 60~600 60~600 Discharge Current(Max.)(A) Self-consumption Power(W) Dimension(W*D*H,mm) 442*270*87 442*390*132 Communication Modbus RTU\CAN Modbus RTU\CAN...
  • Page 15 Power Terminal +/- To connect battery power cables in series. Power Switch Switch the battery system’s (control module and high voltage DC power) ON/OFF. Caution: When the breaker is tripped off because of over current or short circuit, must wait after 30min to turn on it again, otherwise may cause the breaker damage.

  • Page 16: Definition Of Rj45 Port Pin

    RS485 Communication Terminal: (RJ45 port) follow Modbus RTU protocol, for communication between battery system and Inverter. RS232 Terminal Console Communication Terminal: (RJ45 port) follow RS232 protocol, for manufacturer or professional engineer to debug or service. Link Port 1 Link Port 1 Communication Terminal: (RJ45 port) for communication between multiple serial battery modules and control module.

  • Page 17: System Diagram

    The highest capacity The highest capacity Normal Light indicator LED flashes indicator LED flashes Alarm Light (flash 2), others lighting (flash 2), others lighting Charge Stop charging, PRC Protection Light lighting Flash Normal Indicate based on capacity Indicate based on Discharge Alarm Light...

  • Page 18: Diagram Between Bms And Battery Modules

    2.3.2 Diagram between BMS and battery modules: EU20PIXV0501 14 / 38...

  • Page 19: Installation

    3. Installation Please check every installation step in detail at <Annex 2: Installation and System Turn ON Progress List> during the install. 3.1 Tools The following tools are required to install the battery pack: Wire Cutter Crimping Modular Plier Cable Ties Screw Driver Set Electric Screw Driver Adjustable Wrench...

  • Page 20: System Working Environments Checking

    (battery module can’t be turned off), must be careful to handle the Power Plugs. 3.3.2 Temperature PowerCube-X1/X2 system working temperature range: 0℃～50℃; Optimum temperature: 18℃～ 28℃. Caution: Out of the working temperature range may cause the battery reduces the cycle of life even cause the battery system over / low temperature alarm or protection.

  • Page 21: Package Items

    3.4 Package Items Accessories The type and quantity of the accessories are subject to the battery packing list. NOTE Power cable uses water-proofed connectors. It must keep pressing this Lock Button during pulling out the power plug. Unpacking and check the Packing List: Power Cable + (Battery Module Orange/0.16m/4AWG/2 Orange 1pcs...
  • Page 22 3500 For SC0500-100 control module: Orange/2m/4AWG/SURLOK External Power Cable + Terminal/25-8 Terminal 2000 Black/2m/4AWG/SURLOK External Power Cable - Terminal/25-8 Terminal 2000 For SC0500-40 control module: Black-Red/2m/10AWG/HRS- External Power Cable -/+ DF60/GT6-6 Terminal EU20PIXV0501 18 / 38...

  • Page 23: Handling And Placement

    3.5 Handling and placement Warning: The battery rack is IP00. It must be installed in a restricted access area; Warning: The PowerCube-X1/X2 is high voltage DC system, operated by qualified and authorized person only. 3.5.1 Handling and placement of the battery module Single battery module is 24/32kg.

  • Page 24: Control Module (Bms) And All Battery Modules Install Into The Rack

    3.5.4 Control Module (BMS) and all Battery Modules install into the Rack Install the buckle nuts. The position of nuts must meet the position of the control module (BMS) and all battery modules. Install the control module (BMS) and all battery modules in. Each module uses 4 screws to fix. 3.5.5 Install the MBMS into a 19’...

  • Page 25: Power And Communication Cable Connection

    Note: Power cable uses water-proofed connectors. It must keep pressing this Lock Button during pulling out the power plug. If there are more than 1 rack of PowerCube-X1/X2, there will require a MBMS on the top which aggregate information from all the BMS and communicate with inverter/PCS.
  • Page 26 PowerCube-X1/X2 uses CAN communication mode. CAN Communication Mode between MBMS and BMS Cable Diagram: Note: The 1 PowerCube-X1/X2 should be installed nearest to the MBMS.3.6.3 ADD Switch Setting (Address Assignment) ADD Switch BMS is a 6 bit dial switches to manually distribute the communication address of the battery system.

  • Page 27: Under Communication For Single Bms (Battery String Qty. 1 Set)

    and the 6 bit dial switch support a 120Ω resistance (Terminal Resistance). ADD Switch MBMS is a 6 bit dial switches to manually distribute the communication address of the battery system. Nether position is OFF, means “0”. Upper position is ON, means “1”. 1st bit to 4th bit is for address, the 5th and the 6th bit dial switch support a 120Ω...

  • Page 28: System Turns On

    3.6.4 System turns on Double check all the power cables and communication cables. Make sure the voltage of the PCS is same level with the battery system. Check all the power switch of every battery system is OFF. Warning: MBMS must be turned on after all battery strings self-check finish. Warning: The external switch or breaker between PCS and battery string must be off before the battery system power on.
  • Page 29 Caution: The time interval between every time switch OFF/ON the “Power Switch” shall >3 minutes. Caution: When the breaker is tripped off because the system has over current or short circuit, must after 30min to turn on it again, otherwise may cause the breaker damage. Turn on the “Start Button”: Press and hold the Start Button for more than 5 sets until the buzzer rings, the LED indicator on front panel...

  • Page 30: System Turns Off

    When failure or before service, must turn the battery storage system off: (1) Soft-off the PCS through PCS’s control panel. (2) Turn off the switch between PCS and battery string (PowerCube-X1/X2), or turn off the power switch of PCS, to make sure no current transmission through battery string and PCS.
  • Page 31 If turned off the “Power Switch” in normal running condition, must first turn off the PCS. NOTE After installation, DO NOT forget to register online for full warranty: www.pylontech.com.cn/service/support 27 / 38 EU20PIXV0501...

  • Page 32: System Debug

    System Debug This system debug is for BESS system (Battery Energy Storage System). BESS system can’t do the debug itself. It must operation with configured UPS, PCS and EMS system together. Debug Step Content Prepare of debug. Turn on the BESS system, refer to chapter 3. Before turn on the whole BESS system turn on the load is not allowed! Remark: Except the BESS, if other equipments have its own system turn on step, must follow its own system operation manual.

  • Page 33: Maintenance

    Maintenance 5.1 Trouble Shooting: Danger: The PowerCube-X1/X2 is a high voltage DC system, operated by qualified and authorized person only. Danger: Before check the failure, must check all the cables connection and the BESS system can turn on normally or not.
  • Page 34 (Check through the monitor module. change this or maintenance software.) battery module. Another failure Cell failure electrical Can’t find out failure point or board failure. can’t check. Please contact with distributor or Pylontech. EU20PIXV0501 30 / 38...

  • Page 35: Replacement Of Main Component

    5.2 Replacement of main component Danger: The PowerCube-X1/X2 is a high voltage DC system, operated by qualified and authorized person only. Danger: Before replace the main component must shut off the maintenance battery string’s power. Must confirm the D+ and D- terminal are without power. The turn off progress refer to chapter 3.6.5.

  • Page 36: Replacement Of Control Module (Bms)

    5.2.1.7 Turn on this battery string. Refer to chapter 3.6. 5.2.2 Replacement of Control Module (BMS) 5.2.1.1 Turn off the whole battery string’s power. Must confirm the D+ and D- terminal are without power. The turn off progress refer to chapter 3.6.5. 5.2.2.2 Pull out the plugs of Power Cables and the communication plugs.

  • Page 37: Battery Maintenance

    Caution: Turn off this MBMS will stop the power output of belonging whole Battery Energy Storage System. 5.2.3.2 Dismantle the 4 screws. 5.2.3.3 Install the new MBMS inside. And reconnect the cables. Refer to chapter 3.5. 5.2.3.4 Turn on this MBMS. Refer to chapter 3.6. Caution: Before pull out the communication cables must mark the cable number, to avoid cable wrong sequence.
  • Page 38 [Periodical Maintenance] Some system function must be maintenance during the EMS restart, it is recommended to maintenance the system every 6 months. 5.3.8 Recycle NOTE Damaged batteries may leak electrolyte or produce flammable gas. In case a damaged battery needs recycling, it shall follow the local recycling regulation (ie. Regulation (EC) Nº...

  • Page 39: Storage Recommendations

    Storage Recommendations For long-term storage (more than 3 months), the battery cells should be stored in the temperature range of 5~45℃, relative humidity <65% and contains no corrosive gas environment. The battery module should shelfed in range of 5~45℃, dry, clean and well ventilated environment.

  • Page 40: Annex 1: Cable Connection Diagram

    Annex 1: Cable connection diagram EU20PIXV0501 36 / 38...

  • Page 41: Annex 2: Installation And System Turn On Progress List

    Annex 2: Installation and System Turn ON Progress List Tick after Item Remark completion The environment is meeting all technical requirements. 3.3.1 Cleaning 3.3.2 Temperature Refer to chapter ☐ 3.3.3 Radiating System 3.3.4 Heating System 3.3.5 Fire-extinguisher System 3.3.6 Grounding System Battery rack installed...

  • Page 42: Annex 3: System Turn Off Progress List

    Soft-off the PCS through PCS’s control panel. 3.6.5. Turn off the switch between PCS and this battery string Refer to chapter ☐ (PowerCube-X1/X2), or turn off the power switch of PCS, 3.6.5. to make sure no current through this battery string. Refer to chapter ☐...
  • Page 44 Pylon Technologies Co., Ltd. No. 73, Lane 887, ZuChongzhi Road, Zhangjiang Hi-Tech Park Pudong, Shanghai 201203, China T+86-21-51317699 | +86-21-51317698 service@pylontech.com.cn www.pylontech.com.cn...

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Powercube-x2

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