Related Manuals for Pylontech Force-H1
Summary of Contents for Pylontech Force-H1
- Page 1 Lithium-Ion Phosphate Energy Storage System Force-H1 Operation Manual Information Version: 2.3 20PIFH0303...
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Page 3: Table Of Contents
This manual introduces Force-H1 from Pylontech. Force-H1 is a high voltage Lithium-Ion Phosphate Battery storage system. Please read this manual before you install the battery and follow the instruction carefully during the installation process. Any confusion, please contact Pylontech immediately for advice and clarification. - Page 4 SYSTEM DEBUG ..........................28 MAINTENANCE ..........................30 5.1 Trouble Shooting: ......................30 5.2 Replacement of main component ................31 5.2.1 Replacement of Battery Module ................31 5.2.2 Replacement of Control Module (BMS) ..............33 5.3 Battery Maintenance ..................... 34 STORAGE RECOMMENDATIONS..................... 35 SHIPMENT ............................
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Page 5: Safety
Safety The Force-H1 is a high voltage DC system, operated by skilled/qualified personnel only. Read all safety instructions carefully prior to any work and observe them at all times when working on with the system. Incorrect operation or work may cause: injury or death to the operator or a third party;... -
Page 6: Symbol
1.1 Symbol Lethal voltage! Battery strings will produce HIGH DC power and can cause a ⚫ Danger lethal voltage and an electric shock. Only qualified person can perform the wiring of the battery ⚫ strings. Risk of battery system damage or personal injury DO not pull out the connectors while the system is working! ⚫... - Page 7 Symbol Do not place near open flame in label Symbol Do not place at the children and pet touchable area. in label Symbol Recycle label. in label Symbol Label for Waste Electrical and Electronic Equipment (WEEE) in label Directive (2012/19/EU) Symbol The certificate label for EMC.
- Page 8 Warning: Whenever working on the battery, wear suitable personal protective equipment (PPE) such as rubber gloves, rubber boots and goggles. Warning: Force-H1 system working temperature range: 0℃～50℃; Optimum temperature: 18℃～ 28℃. Out of the working temperature range may cause the battery system over / low temperature alarm or protection which further lead to the cycle life reduction as well as.
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Page 9: Before Connecting
1.2 Before Connecting 1) After unpacking, please check product and packing list first, if product is damaged or lack of parts, please contact with the local retailer; 2) Before installation, be sure to cut off the grid power and make sure the battery is in the switched-off mode;... -
Page 10: System Introduce
System Introduce 2.1 Product Introduce Force-H1 is a high voltage battery storage system based on lithium iron phosphate battery, which is one of the new energy storage products developed and produced by Pylontech. It can be used to support reliable power for various types of equipment and systems. Force-H1 is especially suitable for those application scenes which required high power output, limited installation space, restricted load-bearing and long cycle life. -
Page 11: The Parameter Of System
2.2.1 The parameter of system Product Type Force-H1 Cell Technology Li-iron (LFP) System Model Name Force-H1-48/144V Force-H1-48/192V Force-H1-48/240V Force-H1-48/288V Force-H1-48/336V Battery System Capacity(kWh) 10.65 14.20 17.76 21.31 24.86 Battery System Usable Capacity(kWh) 9.59 12.78 15.94 19.18 22.37 Battery System Voltage(Vdc) -
Page 12: Battery Module (Fh48074)
2.2.2 Battery Module (FH48074) Product Type FH48074 Cell Technology Li-ion (LFP) Battery Module Capacity (kWh) 3.552 Battery Module Voltage (Vdc) Battery Module Capacity (Ah) Battery Module Serial Cell Quantity (pcs) Battery Cell Voltage (Vdc) Battery Cell Capacity (AH) Dimension (W*D*H, mm) 600*380*170 Weight (kg) Operation Life... -
Page 13: Control Module Fc0500-40 (Internal Power Supply)
2.2.3 Control Module FC0500-40 (internal power supply) Control Module (FC0500-40) Display Panel LED Button Short Press Display the LED panel for 20sec. Long Press When status LED fast flashes blue ●, loss the button, then it is (more than 115200 baud rate of RS485. 5sec) When status LED fast flashes orange ●, loss the button, then it is 9600 baud rate of RS485. -
Page 14: Led Indicators Instructions
Battery Module Status Blue solid Normal Orange solid Individual module alarm protection. See trouble shooting steps in section 5.1 System Capacity System SOC Each LED indicate 25%SOC Indicate the system SOC. LED Indicators Instructions Condition Note Self-checking Blue, Flashing All flashing Battery Module Status off. - Page 15 Remark: Slow flashing: 2.0s ON/1.0s OFF. Flashing 0.5s ON/0.5s OFF. Fast flashing: 0.1s ON/0.1s OFF. Control Module (FC0500-40S) Cable Panel Power Switch ON: main breaker ON, able to turn on battery system by start button. OFF: system turn off completely, no power output. Caution: When the breaker is tripped off because of over current or short circuit, must wait more than 30min then can turn on it again, otherwise may cause the breaker damage.
- Page 16 Address: XXXX （Located in installed country） Wireless maximum output power: 20dBm Operating frequency: 2412-2472MHz Gain of antenna: Max 3dBi Modulation system： DBPSK/DQPSK/CCK(DSSS) BPSK/QPSK/16QAM/64QAM(OFDM) Modulating Repetition： 1Mbps/2Mbps/5.5Mbps/11Mbps(DSSS) 6Mbps/9 Mbps/12 Mbps/18 Mbps/24 Mbps/36 Mbps/48 Mbps/54 Mbps(OFDM) MCS0~MCS7(802.1 1n 20MHz) Channel spacing:5MHZ Type of antenna: 2.4G IPEX-SMA Antenna Power Terminal (+/-) Connect power cables of battery system with Inverter.
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Page 17: Definition Of Rj45 Port Pin
Definition of RJ45 Port Pin RS485 RS232 CANH CANL RS485A RS485B 2.3 System Diagram... -
Page 18: Installation
Installation 3.1 Tools The following tools are required to install the battery pack: Wire Cutter Crimping Modular Plier Cable Ties Screw Driver Set Electric Screw Driver Adjustable Wrench Sleeve Piece 600VDC Multimeter NOTE Use properly insulated tools to prevent accidental electric shock or short circuits. If insulated tools are not available, cover the entire exposed metal surfaces with available insulated alternatives, except their tips, with electrical tape. -
Page 19: System Working Environments Checking
The aeration shall avoid of high salinity, humidity or temperature. Caution: Force-H1 system is in-door design. please avoid frost or direct sunlight. Out of the working temperature range will cause the battery system over / low temperature alarm or protection which further lead to the cycle life reduction. -
Page 20: Handling And Placement Of The Battery Module
In cold area the heating system is required. B. Force-H1 system must not be immersed in water. Cannot be placed the battery base in rain or other water sources. As a suggestion, the base’s height should >300mm above the ground. -
Page 21: Mounting And Installation Of The Base
3.4.4 Mounting and installation of the base The base must be fixed installed on the basement with 4pcs M8×80 foundation bolts. Battery rack basement holes bitmap (unit: mm):... -
Page 22: Battery Modules And Control Module (Bms) Pile Up
3.4.5 Battery Modules and Control Module (BMS) pile up Handle above the red marked edgings of the both side of these battery modules and control module (BMS). The internal DC Power connection and Communication connection between the batteries and BMS Controller are automatically connected when the battery/controller module is mount over the other. -
Page 23: Installation Of The Metal Bracket For The System
3.4.6 Installation of the metal bracket for the system In control module’s package has 2pcs short and 2pcs long metal brackets. Fix these metal brackets at the both back side corners. -
Page 26: Locking Of The Control Module's Fix Screw Of Left And Right Side
3.4.7 Locking of the control Module’s fix screw of left and right side... -
Page 27: Cables Connection
Danger: No short circuit or reserved connection of the battery system’s positive and negative port. Caution: Wrong communication cables connection will cause the battery system failure. 3.5.1 Grounding The Force-H1 modules’ grounding cable on the grounding point (above the right side of top metal bracket screw or beside the both side of screw 1). - Page 28 Grounding cable must ≥10AWG. The cable shall be copper with yellow-green color.
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Page 29: Cables
3.5.2 Cables Note: Power cable uses water-proofed connectors. To disconnect, a special tool is required. Do not pull out directly Note: Communication cable uses RJ45 connector and water-proofed cover(M19-RJ45) matched with controller connection port. -
Page 30: System Turns On
3.5.3 System turns on Warning: Double check all the power cables and communication cables. Make sure the voltage of the inverter/PCS is same level with the battery system before connection. Check all the power switch are OFF. System turns on step: 1) Check all cables are connected correctly. -
Page 31: System Turns Off
Warning: If has failure during the self-check, must debug the failure then can start next step. If the “STATUS” lamp shows orange from beginning, it means there has some failure in the battery string, the Power Relays in BMS will open, must debug at first. Note: The LED lamp will be off in 20sec without any operation. -
Page 32: System Debug
NOTE After installation, DO NOT forget to register online for full warranty: www.pylontech.com.cn/service/support System Debug This system debug is for BESS system (Battery Energy Storage System). BESS system can’t do the debug itself. It must operation with configured inverter, UPS, PCS and EMS system together. -
Page 34: Maintenance
Maintenance 5.1 Trouble Shooting: Danger: The Force-H1 is a high voltage DC system, operated by qualified and authorized person only. Danger: Before check the failure, must check all the cables connection and the BESS system can turn on normally or not. -
Page 35: Replacement Of Main Component
5.2 Replacement of main component Danger: The Force-H1 is a high voltage DC system, operated by qualified and authorized person only. Danger: Before replace the main component must shut off the maintenance battery string’s power. - Page 36 Grounding Cable. 5.2.1.4 Dismantle the control Module’s fix screw of left and right side. And dismantle the fix metal brackets. 5.2.1.5 Move the control module and each battery module one by one. Danger: when battery is connected together with the base the internal socket still have high voltage DC power from serial connected battery modules (battery module...
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Page 37: Replacement Of Control Module (Bms)
again. 5.2.1.7 Install back the control Module’s fix screw of left and right side. And Install back the fix metal brackets. 5.2.1.8 Install back Grounding Cable, Communication Cable and the D+ and D- Power Cable. 5.2.1.9 Turn on this battery string. Refer to chapter 3.6. 5.2.2 Replacement of Control Module (BMS) 5.2.2.1 Turn off the whole battery string’s power. -
Page 38: Battery Maintenance
5.2.2.6 Install back the control Module’s fix screw of left and right side. And Install back the fix metal brackets. 5.2.2.7 Install back Grounding Cable, Communication Cable and the D+ and D- Power Cable. 5.2.2.8 Turn on this battery string. Refer to chapter 3.6. 5.3 Battery Maintenance Danger: The maintenance of battery must be done by qualified and authorized personnel only. -
Page 39: Storage Recommendations
2. In particular, special rules for the carriage of goods on the road and the current dangerous goods law, specifically ADR (European Convention on the International Carriage of Dangerous Goods by Road), as amended, must be observed. Any further qDuestions, please contact Pylontech: service@pylontech.com.cn... -
Page 40: Annex 1: Installation And System Turn On Progress List
Annex 1: Installation and System Turn ON Progress List Tick after Item Remark completion The environment is meeting all technical requirements. 3.3.1 Cleaning 3.3.2 Temperature Refer to chapter ☐ 3.3.3 Radiating System 3.3.4 Heating System 3.3.5 Fire-extinguisher System 3.3.6 Grounding System Refer to chapter ☐... -
Page 41: Annex 2: System Turn Off Progress List
Soft-off the inverter through inverter’s control panel. 3.5.4. Turn off the switch between inverter and this battery Refer to chapter ☐ string (Force-H1), or turn off the power switch of inverter, 3.5.4. to make sure no current through this battery string. Refer to chapter ☐... - Page 43 Pylon Technologies Co., Ltd. No. 73, Lane 887, ZuChongzhi Road, Zhangjiang Hi-Tech Park Pudong, Shanghai 201203, China T+86-21-51317699 | +86-21-51317698 service@pylontech.com.cn www.pylontech.com.cn...