Pylontech PowerCube-X1 Operation Manual
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Pylontech PowerCube-X1 Operation Manual

Lithium-ion phosphate energy storage system
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Lithium-Ion Phosphate Energy Storage System
PowerCube-X1 Operation Manual
Information Version: 2.3

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Summary of Contents for Pylontech PowerCube-X1

  • Page 1 Lithium-Ion Phosphate Energy Storage System PowerCube-X1 Operation Manual Information Version: 2.3...

  • Page 2: Table Of Contents

    This manual introduces PowerCube-X1 from Pylontech. PowerCube-X1 is a high voltage Lithium-Ion Phosphate Battery storage system. Please read this manual before you install the battery and follow the instruction carefully during the installation process. Any confusion, please contact Pylontech immediately for advice and clarification.
  • Page 3 3.6.3 ADD Switch Setting (Address Assignment) ..............13 Under CAN Communication Mode between MBMS and BMS (battery string qty. 6 set) ............................13 3.6.4 System turns on ....................... 14 3.6.5 System turns off .......................17 SYSTEM DEBUG ..........................18 MAINTENANCE ..........................19 5.1 Trouble Shooting: .......................19 5.2 Replacement of main component ..................

  • Page 4: Safety

    afety The Po owerCube-X X1 is a high h voltage D DC system, operated b by skilled/q qualified pe ersonnel onl Read all safety i instructions carefully p prior to any y work and observe t hem at all times whe workin ng on with th he system.
  • Page 5 Warnin ng: Whenev ver working on the bat ttery, wear suitable pe ersonal prot tective equ ipment (PP such as r rubber glov es, rubber b boots and g goggles. Warnin ng: PowerC Cube-X1 syst tem working g temperat ture range: 50 ;...

  • Page 6: System Introduce

    The pa arameter of system PowerCube-X1 Product Type (336V50AH) Cell Technology Li-ion(LFP) Battery System 16.8 Battery System Battery System Battery Controller SC500-40/SC0500-100 Battery Module...

  • Page 7: System Diagram

    2.2 Sy ystem Diag 2.2.1 Multiple ba attery string parallel co onnection vi ia CAN com mmunication n between M M BMS and BMS d iagram (ba attery string qty. 6 set 2.2.2 Diagram b between BM MS and batte ery modules 4 / 28 19PIXV0703...

  • Page 8: Installation

    stallation Please e check ev very installa ation step in n detail at <Annex 2 : Installatio n and Syst tem Turn O Progre ess List> duri ing the insta all. 3.1 To ools The fol llowing tool ls are requir red to instal l the battery y pack:...

  • Page 9: System Working Environments Checking

    3.3 Sy ystem Work king Environ nments Chec cking 3.3.1 Cleaning The ba attery system m has high voltage co onnectors. T The cleanin g condition n will affect the isolatio perfor mance of t he system. Before e installation n and syste m power on, the dus...

  • Page 10: 3.4 Package Items

    3.4 Package Items Accessories The type and quantity of the accessories are subject to the battery packing list. NOTE Power cable uses water-proofed connectors. It must keep pressing this Lock Button during pulling out the power plug. Unpacking and check the Packing List: Power Cable + (Battery Module Orange/0.16m/4AWG/2 Orange and Main Controller Serial...
  • Page 11 External Battery CAN Black/3.5m/Super 5th Class Communication Cable (direct) Twisted-pair Wire/2 RJ45 terminal Orange/2m/4AWG/SURLOK External Power Cable + Terminal/25-8 Terminal 2000 Black/2m/4AWG/SURLOK External Power Cable - Terminal/25-8 Terminal 2000 For SC0500-40S control module: Black-Red/2m/10AWG/HRS-DF60/G External Power Cable -/+ T6-6 Terminal 8 / 28 19PIXV0703...

  • Page 12: Handling And Placement

    3.5 H Handling an d placeme Warnin ng: The batt tery rack is I IP00. It must t be installed d in a restric cted access s area; Warnin ng: PowerC Cube-X1 is a a high volt age DC sy ystem, oper rated by qu ualified and...

  • Page 13: Control Module (Bms) And All Battery Modules Install Into The Rack

    3.5.4 Control Mo odule (BMS) and all Bat ttery Module es install int o the Rack stall the buc ckle nuts. Th he position o of nuts must t meet the p position of t the control m module (BM nd all batte ery modules stall the con...

  • Page 14: Cables Connection

    x Hole Grounding B 3.6.2 Cables Co onnection Note: Power cab ble uses wat ter-proofed connector rs. It must ke eep pressin ng this Lock B Button durin g pulling ou ut the powe er plug. If there e are more e than 1 rac ck of Powe erCube-X1,...

  • Page 15: Can Communication Mode Between Mbms And Bms Cable Diagram

    CAN C Communica ation Mode between M MBMS and BM MS Cable D Diagram: Note: T The 1 Powe erCube-X1 should be in nstalled nea arest to the MBMS. 12 / 28 19PIXV0703...

  • Page 16: Add Switch Setting (Address Assignment)

    3.6.3 ADD Switch Setting (Address Assignment) ADD Switch BMS is a 6 bit dial switches to manually distribute the communication address of the battery system. Nether position is OFF, means “0”. Upper position is ON, means “1”. 1 bit to 5 bit is for address, and the 6 bit dial switch support a 120...

  • Page 17: System Turns On

    3.6.3.3 Multi MBMS Communication Mode In some project it configures multi Energy Storage Systems. In this case will have multi MBMS. The address of MBMS must follow <MBMS’s Address Configure Table> 3.6.4 System turn ns on Double e check all l the power r cables an nd commun...
  • Page 18 Turn on th h e “POWER SWITCH”: POWER SWITCH : Caution: The time interval between every time switch OFF/ON the “Power Switch” shall >3 minutes. Caution: When the breaker is tripped off because of over current or short circuit, must wait after 30min to turn on it again, otherwise may cause the breaker damage.
  • Page 19 Warning: If has failure during the self-check, must debug the failure then can start next step. If the “STATUS” lamp shows red from beginning, it means there has some failure in the battery string, the Power Relays in BMS will open, must debug at first. Note: The LED lamp will be off in 20sec without any operation.

  • Page 20: System Turns Off

    NOTE After in nstallation, DO NOT forg get to regist ter online fo or full warran nty: www.p pylontech.c com.cn/serv vice/suppor 19PIXV0703 17 / 28...

  • Page 21: System Debug

    System Debug This system debug is for BESS system (Battery Energy Storage System). BESS system can’t do the debug itself. It must operation with configured UPS, PCS and EMS system together. Debug Step Content Prepare of debug. Turn on the BESS system, refer to chapter 3. Before turn on the whole BESS system turn on the load is not allowed! Remark: Except the BESS, if other equipments have its own system turn on step, must follow its own system operation manual.

  • Page 22: Maintenance

    aintenan 5.1 Tr rouble Shoo oting: Dange er: The Pow erCube-X1 is a high vo oltage DC s system, ope erated by q qualified an d authorize person o only. Dange er: Before c check the f failure, mus st check al l the cable es connecti ion and set...
  • Page 23 (Check through the monitor module. change this or maintenance software.) battery module. Another failure Cell failure electrical Can’t find out failure point board failure. can’t check. Please contact with distributor or Pylontech. 20 / 28 19PIXV0703...

  • Page 24: Replacement Of Main Component

    5.2 R Replacemen nt of main c component Dange er: The Pow erCube-X1 is a high vo oltage DC s system, ope erated by q qualified an d authorize person o only. Dange er: Before re eplace the e main com mponent m ust shut off f the maint...

  • Page 25: Replacement Of Control Module (Bms)

    5.2.2 Replaceme ent of Contr rol Module ( (BMS) 5.2.1.1 Turn off the e whole ba ttery string’s s power. Mu ust confirm the D+ and d D- termina al are withou power r. The turn o off progress refer to cha apter 3.6.5.

  • Page 26: Battery Maintenance

    5.2.3.3 3 Install the n new MBMS inside. And reconnect the cables . Refer to ch hapter 3.5. 5.2.3.4 4 Turn on this s MBMS. Ref fer to chapt ter 3.6. Cautio on: Before p pull out the c communica ation cables s must mark k the cable...

  • Page 27: Storage Recommendations

    orage Re ecommen ndations b) Fo or long-term m storage (m more than 3 months), th he battery c cells should be stored in n the tempe erature rang ge of 5~45 , relative h umidity <65 5% and cont tains no cor rrosive gas e environmen...

  • Page 28: Annex 1: Cable Connection Diagram

    Anne e x 1: Cable e connec c tion diagr r am 19PIXV0703 25 / 28...

  • Page 29: Annex 2: Installation And System Turn On Progress List

    Annex 2: Installation and System Turn ON Progress List Tick after Item Remark completion The environment is meeting all technical requirements. 3.3.1 Cleaning 3.3.2 Temperature Refer to chapter 3.3.3 Radiating System 3.3.4 Heating System 3.3.5 Fire-extinguisher System 3.3.6 Grounding System Battery rack installed...
  • Page 30 Check the UPS is turned on. And the UPS is power Refer to chapter supplying. (If configured) 3.6.4. Switch the external power or PCS on, to sure all the Refer to chapter power equipments can work normally. 3.6.4. Turn the BMS (Battery Control Modules) of each battery string on (from 1 BMS to the last, one by one) Turn on the “Power Switch”:...

  • Page 31: Annex 3: System Turn Off Progress List

    Soft-off the PCS through PCS’s control panel. 3.6.5. Turn off the switch between PCS and this battery string Refer to chapter (PowerCube-X1), or turn off the power switch of PCS, to 3.6.5. make sure no current through this battery string. Refer to chapter Turn off all the “Power Switch”...
  • Page 32 Pylon Technologies Co., Ltd. No. 73, Lane 887, ZuChongzhi Road, Zhangjiang Hi-Tech Park Pudong, Shanghai 201203, China T+86-21-51317697 | +86-21-51317698 service@pylontech.com.cn www.pylontech.com.cn...

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