KEB COMBIVERT S6 Instructions For Use Manual
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KEB COMBIVERT S6 Instructions For Use Manual

Installation control applikation
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Instructions for Use
COMBIVERT S6
Installation Control APPLIKATION
Translation of the Original Manual
Document 20109645 EN 04

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Summary of Contents for KEB COMBIVERT S6

  • Page 1 Instructions for Use COMBIVERT S6 Installation Control APPLIKATION Translation of the Original Manual Document 20109645 EN 04...
  • Page 2 Imprint KEB Automation KG Suedstrasse 38, D-32683 Barntrup Germany Tel: +49 5263 401-0 • Fax: +49 5263 401-116 E-Mail: info@keb.de • URL: https://www.keb.de ma_dr_s6-cu-a-inst-20109645_en Version 04 • Output 13/10/2022...

  • Page 3: Table Of Contents

    Table of Contents Table of Contents Introduction ..............................Markings..............................1.1.1 Warnings..........................1.1.2 Information notes ........................1.1.3 Symbols and markers ......................Laws and guidelines..........................Warranty and liability..........................Support..............................Copyright............................... Validity of this manual ........................... General Safety Instructions.......................... Installation ............................. Start-up and operation .......................... Maintenance............................
  • Page 4 Table of Contents KEB Automation KG Assignment of the terminal strip X4A ....................Data cable RS232 PC-Drive Controller....................USB-serial converter ..........................Connection of the RS485 interface ....................... Fieldbus interfaces............................Type code fieldbus ..........................CAN............................... Realtime-Ethernet module ........................Encoder interfaces ............................
  • Page 5 List of Figures List of Figures Figure 1 Pin assignment socket D-Sub-9 (top view) .................... Figure 2 Serial cable for the connection to a PC....................Figure 3 Connection CAN bus..........................Figure 4 Assignment of the input signals (as difference signals) ................. Figure 5 Encoder cable length ..........................
  • Page 6 List of Tables KEB Automation KG List of Tables Table 1 Connector sets ............................Table 2 Overview connection and control elements ................... Table 3 LEDs at power on........................... Table 4 Function VCC LED..........................Table 5 Function NET ST - LED .........................

  • Page 7: Introduction | 1

    Introduction | 1 1 Introduction The described devices, accessories, hardware and/or software are products of KEB Automation KG. The enclosed documents correspond to conditions valid at printing. Misprint, mistakes and technical changes reserved. 1.1 Markings 1.1.1 Warnings Certain operations can cause hazards during the installation, operation or there- after.

  • Page 8: Symbols And Markers

    Lexicon entry 1.2 Laws and guidelines KEB Automation KG confirms with the CE mark and the EU declaration of conform- ity, that our device complies with the essential safety requirements. The EU declaration of conformity can be downloaded on demand via our website.

  • Page 9: Validity Of This Manual

    Introduction | 1 Other wordmarks and/or logos are trademarks (™) or registered trademarks (®) of their respective owners. 1.6 Validity of this manual This part of the instruction manual describes the implemented control card. It • is only valid in conjunction with the instructions for use of the power part. •...

  • Page 10: General Safety Instructions

    2 | General Safety Instructions KEB Automation KG 2 General Safety Instructions The products are developed and built according to the state of the art and recog- nized safety rules. Nevertheless, their use may create dangers to life and limb of the user or third parties or damage to the machine and other material property.

  • Page 11: Start-Up And Operation

    General Safety Instructions | 2 2.2 Start-up and operation The start-up (i.e. the starting of normal operation) is prohibited until the machinery has been proved to conform to the provisions Directive 2006/42/EG Directive 2014/30/EU; EN 60204-1 must be observed. Wrong parameterization WARNING Unintentional behaviour of the drive ü...

  • Page 12: Product Description

    3 | Product description KEB Automation KG 3 Product description 3.1 Description of the control board APPLIKATION Die Steuerkarte APPLIKATION stellt folgende Grundfunktionen zur Verfügung: • Digital and analog inputs and outputs • Potential-free relay output • CAN fieldbus interface • Serial diagnostic interface for connection to a PC •...

  • Page 13: Table 1 Connector Sets

    Product description | 3 Housing/ Safety module Set contains Material number control board 02 / APPLICATION Type 1 terminal strip 28-pole 00S6ZC0-0002 terminal strip 10-pole 04 / APPLICATION 00S6ZC0-0003 terminal strip 8-pole connector 3-pole connector 6-pole shielding bracket 2 x shielding clamp 02 / APPLICATION Type 3 terminal strip 32-pole 00S6ZC0-0004...

  • Page 14: Connection And Control Elements

    3 | Product description KEB Automation KG 3.4 Connection and control elements Temperature monitoring, brake control/ monitoring Strain relief Control terminal block for digial in- puts/ outputs; 24V supply; relay output;analog inputs and outputs; CAN bus Safety module (depending on vari-...

  • Page 15: Control Terminal Strip X2A

    Product description | 3 • 1 analog input for temperature detection 3.6 Control terminal strip X2A The control terminal strip X2A is a 28-pole pluggable, double-row terminal strip with spring-cage connection. It contains: • 8 digital inputs • 2 digital outputs •...

  • Page 16: Vcc - Led

    3 | Product description KEB Automation KG LEDs Status Note FPGA booted FPGA has been booted error-free (approx. 6 s) ready for operation Device is ready for operation and the LEDs start with their normal function (approx. 3 s) Table 3: LEDs at power on 3.11.2 VCC - LED...

  • Page 17: Connection Of The Control | 4

    Connection of the control | 4 4 Connection of the control Observe the following instructions to avoid malfunctions! • Install control cables and power cables separately (approx. 10…20 cm distance); Lay crossings in a right angle. • In case of inductive load on the relay outputs a protective wiring must be provided (e.g.

  • Page 18: Terminal Strip X2A

    4 | Connection of the control KEB Automation KG 4.2 Terminal strip X2A Name Description DI1 / AN3 Digital input 1 / analog input 3 (switchable via software) Digital input 2 Digital input 3 Digital input 4 Digital input 5 Digital input 6...

  • Page 19: Digital Outputs

    Connection of the control | 4 Terminals X2A.1…X2A.8 Classification Type 3 in accordance with DIN EN 61131-2 Low level (logical 0) -3 … +5 V / 3 mA High level (logical 1) 11 … 30 V / 2 … 6 mA Special features DI1 is switchable via software as analog input AN3.

  • Page 20: Relay Output

    4 | Connection of the control KEB Automation KG Connection Connection appliance Connection external control 10 12 ext. 4.2.3 Relay output; 4.2.3.1 Relay output 3-pole Specification relay output 3-pole Number Name Terminals X2A.13 (NC contact) X2A.14 (NO contact) X2A.15 (switching contact) Type...

  • Page 21: Analog Input

    Connection of the control | 4 4.2.4 Analog input 4.2.4.1 Differential input No potential separation of the analog inputs to the control voltage! NOTICE Malfunction or defect caused by voltage differences. a) A potential equalizing line between analog value source and analog input is re- quired if the analog value is outside the common mode range.

  • Page 22: Analog Output

    4 | Connection of the control KEB Automation KG Connection Connection of the analog absolute input AN3 DC 0,2…10 V 4.2.5 Analog output Specification Number Name ANOUT Terminals X2A.22 analog output X2A.21 reference potential Classification DIN EN 61131-2 Voltage output DC 0.0…10 V (corresponds to 0…100 %...

  • Page 23: Table 10 Calculation The Current Consumption

    Connection of the control | 4 Consumer Current consumption Control 0.6 A Power unit 0,8 A Consumer Brake Max. 2.0 A Encoder Max. 0.5 A Digital output DO1 Max. 0.1 A Digital output DO2 Max. 0.1 A Voltage output 24Vout Max. 0.1 A Sum DO safety module Max.
  • Page 24 4 | Connection of the control KEB Automation KG Notes DC voltage output (SELV ) to control the digital inputs; Terminals are internally parallel connected. Connection see Digital Inputs [} 18] ma_dr_s6-cu-a-inst-20109645_en...

  • Page 25: Safety Module X2B | 5

    The safety module type 1 includes the following functions: and SBC. The description is given in the safety manual at the following link: Safety manual type 1 https://www.keb.de/fileadmin/media/Manuals/dr/ ma_dr_safety-typ-1-shb-20109577_en.pdf 5.2 Safety module type 3 The safety module type 3 includes the following functions:...

  • Page 26: Diagnosis/Visualisation X4A

    6 | Diagnosis/visualisation X4A KEB Automation KG 6 Diagnosis/visualisation X4A The integrated serial interface provides the following functions: • Parameterization of the device with the KEB software COMBIVIS. • Connection of a control operator. • DIN66019II as communication protocol. Interface Specification RS485 Common-mode voltage range 0…12 V...

  • Page 27: Usb-Serial Converter

    USB port of personal computers. The USB-serial converter is internal electrically isolated. 6.4 Connection of the RS485 interface RS485 interface supports half-duplex and duplex operation. Wiring examples can be found in the following link: Wiring examples can be found under the following link: https://www.keb.de/fileadmin/media/Techinfo/dr/tn/ ti_dr_tn-rs485-connection-00002_en.pdf ma_dr_s6-cu-a-inst-20109645_en...

  • Page 28: Fieldbus Interfaces

    7 | Fieldbus interfaces KEB Automation KG 7 Fieldbus interfaces 7.1 Type code fieldbus A CAN interface is integrated in the control unit as standard. Other fieldbus inter- faces are identified by the 9th digit of the material number. 9. digit Control board variant APPLICATION | Multi encoder interface, CAN®, Realtime Ethernet Mod-...

  • Page 29: Realtime-Ethernet Module

    The real-time Ethernet module is depending on the ordered variant. It includes dif- ferent fieldbus controls. The active fieldbus control is set with parameter fb68. The description is given in a separate manual at the following link: Realtime-Ethernet module https://www.keb.de/fileadmin/media/Manuals/dr/ ma_dr_rte-inst-20148981_en.pdf ma_dr_s6-cu-a-inst-20109645_en...

  • Page 30: Encoder Interfaces

    8 | Encoder interfaces KEB Automation KG 8 Encoder interfaces 8.1 Multi-Encoder-Interface The multi-encoder interface consists of two channels. Channel A supports the fol- lowing encoder types: • incremental encoder input (RS485) with or without zero signal • Resolver • EnDat (digital with 1V ss incremental signals) •...

  • Page 31: Input Signals

    Encoder interfaces | 8 8.2 Input signals 360° mechanically/ increments per revolution 1Vss Cos(+) - Cos(-) (typically 1Vss Sin(+) - Sin(-) (typically 360° mechanically = 360° electronically Sin_abs(+) - 1Vss Sin_abs(-) (typically Cos_abs(+) - 1Vss Cos_abs(-) (typically 0.2 ... N(+) - N(-) 1.2Vss digtal Position of e.g.

  • Page 32: Encoder Sockets X3A/X3B

    8 | Encoder interfaces KEB Automation KG 8.3 Encoder sockets X3A/X3B X3A / X3B: Plug-in connector- (front view socket) D-Sub DB-26 (HD), triple row socket Counterpart: Plug-in connector D-Sub DB-26 (HD), triple row, with fix- ing screw UNC 4.40 encoder Incremental...

  • Page 33: Description Of The Encoder Interfaces

    Encoder interfaces | 8 voltage supply - min. encoder voltage max. encoder cable length = max. encoder current • 2 • wire resistor per meter Figure 5: Encoder cable length The supply voltage depends on the set encoder. The other values can be found in the data sheet of the encoder and the encoder cable.

  • Page 34: Table 14 Encoder Specifications

    8 | Encoder interfaces KEB Automation KG Signals Description 25, 26 5.25 V / 8 V Output supply voltage for encoder: ec14 = 0 => 5.25 V +5 %/ -10 % ec14 = 1 => 8 V +5 %/ -10 % ec14 = 2 => automatically, depending on the set encoder type (ec16) Max.

  • Page 35: Brake Control And Temperature Detection | 9

    Brake control and temperature detection | 9 9 Brake control and temperature detection Name Notes Brake control / output Brake control / output Reserved Reserved Temperature detection / input + Temperature detection / input - Table 15: Assignment of the terminal block X1C 9.1 Brake control Wrong dimensioning of the brake CAUTION...

  • Page 36: Temperature Detection

    9 | Brake control and temperature detection KEB Automation KG 9.2 Temperature detection Electric shock by sensors without protective separation! DANGER a) Only use sensors with basic insulation. b) Only sensors with double insulation (basic insulation plus additional insulation) are permitted up to the specified year/week of manufacturing (see specifica- tion).

  • Page 37: Connection Of A Kty Sensor

    Brake control and temperature detection | 9 9.2.2 Connection of a KTY sensor No protection of the motor winding in case of wrong connection! NOTICE Non-observance leads to incorrect measurements and possibly to the de- struction of the motor winding a) Operate KTY sensors in forward direction. b) KTY sensors may not be combined with other detections.

  • Page 38: Certification

    10 | Certification KEB Automation KG 10 Certification Certifications are described at the power part or the corresponding options. For control units, certifications are only attached for implemented functions. ma_dr_s6-cu-a-inst-20109645_en...

  • Page 39: Revision History | 11

    Revision History | 11 11 Revision History Edition Version Note 2016-10 Completion pre-series version. 2017-03 Completion of series version 2017-09 Designation of the terminals in chapter 2.4.7. corrected. New specification of the analog input inserted. 2017-09 Input terminals adapted for universal use. Editorial changes. 2022-10 Function yellow LED EtherCAT changed;...

  • Page 40: Glossary

    Glossary KEB Automation KG Glossary Application EN 61800-5-1 The application is the intended use of the KEB Adjustable speed electrical power drive systems. product. Part 5-1: Safety requirements - Electrical, thermal and energy requirements (VDE 0160-105-1, IEC 61800-5-1) Basic insulation Protection against contact with electrical voltage.
  • Page 41 Glossary Safe Emergency Limit SELV Safe protective extra-low voltage (unearthed; <60V). SinCos Incremental encoder with sinusoidal signals. Safely-limited acceleration Safely-limited increment Safely-limited position Safely-limited speed Safe maximum speed Safe operating stop Safe stop 1emergency stop according to IEC 60204-1 Stop category 1 Safe stop 2;...

  • Page 42: Index

    Index KEB Automation KG Index Absoluteingang  21 Analogausgang  22 Bedienelemente  14 Differenzeingang  21 DIN66019II  26 Gleichspannungsausgang  24 Potenzialausgleichsleitung  21 PT1000  37  37 Sicherheitsmodul  25 Stromaufnahme  23 Übersicht  14 Verbindungskabel  26 ma_dr_s6-cu-a-inst-20109645_en...
  • Page 43 KEB PARTNERS WORLDWIDE: www.keb.co.uk/contact/contact-worldwide...
  • Page 44 Automation with Drive www.keb.de KEB Automation KG • Suedstrasse 38 • D-32683 Barntrup • Tel: +49 5263 401-0 • E-Mail: info@keb.de...

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