Cvt Primary Pulley Shims Adjustment - Suzuki AN650 2002 Service Manual

5-16 CVT
PRIMARY SLIDE PULLEY IDLE GEAR INSPECTION
• Inspect the pulley gears for wear or damage.
• Rotate the bearing by finger to inspect for abnormal play,
noise and smooth rotation.
• If any wear or damage is found, replace the idle gear assem-
bly with a new one.

CVT PRIMARY PULLEY SHIMS ADJUSTMENT

If any of the primary pulley, CVT casing or CVT cover
has been replaced, install the shim whose thickness
has been adjusted in the shim adjustment procedure.
CVT COVER DEPTH MEASUREMENT
• Fix the CVT cover securely with its mating face positioned
horizontally.
• With the straightedge placed on the cover mating face, mea-
sure the depth D to the face A of the cover which the primary
pulley assembly contacts using the vernier calipers.
• Measure the depth D at three points and note the measured
value D , D and D .
1 2 3
09900-20102: Vernier calipers
PRIMARY PULLEY HEIGHT MEASUREMENT
• Install the primary pulley assembly onto the CVT casing.
• Install the primary pulley shaft adaptor with the special tool.
09913-60910: Bearing puller or
09913-61110: Bearing puller or
09913-61510: Bearing puller