Secondary Gear Shims Adjustment - Suzuki VZR1800 2007 Service Manual

4-10 DRIVELINE/AXLE
• Install the secondary driven gear assembly 3.
• Apply a small quantity of the THREAD LOCK SUPER to the
bearing housing bolts and tighten it to the specified torque.
( 99000-32030: THREAD LOCK SUPER "1303"
! Secondary driven bering housing bolt:
• Install the shims 4. ("4-12)
• Install the secondary gear case. ("3-90)
• Install the speedometer sensor. ("10-37)

SECONDARY GEAR SHIMS ADJUSTMENT

BACKLASH
• Install the secondary driven gear assembly and secondary
gear case with removed shims. ("3-79 and 4-9)
NOTE:
Do not install the O-ring on the driven gear housing at this stage.
O-ring is installed after backlash and tooth contact are correct.
• Tighten the secondary driven gear case bolts to the specified
torque.
! Secondary driven gear case bolt:
• Measure the backlash as follows.
• Install the backlash measuring tool on the driven bevel gear
coupling, and set-up a dial gauge as shown in photo.
# 09924-34510: Backlash measuring tool (27 – 50 mm)
09900-20607: Dial gauge (1/100 mm, 10 mm)
09900-20701: Magnetic stand
• Adjust the dial gauge so that it touches the backlash measur-
ing tool arm at the mark; hold the secondary drive bevel gear
securely, and turn the secondary driven bevel gear coupling
slightly in each direction, reading the total backlash on the dial
gauge.
% Secondary bevel gear backlash
Standard: 0.03 – 0.15 mm (0.001 – 0.006 in)
or equivalnet
28 N·m (2.8 kgf-m, 20.0 lb-ft)
26 N·m (2.6 kgf-m, 19.0 lb-ft)