Suzuki AN650 2002 Service Manual page 152

5-18 CVT
SHIM SELECTION
• Get the average depth Da by averaging D
• Get the average height Ha by averaging H
• Obtain the valve X by subtracting Da from Ha.
• Using the chart below, select the appropriate shim with reference to the value X.
SHIM SELECTION TABLE
SHIM THICKNESS
0.12 mm (0.005 in)
0.32 mm (0.013 in)
0.52 mm (0.020 in)
0.72 mm (0.028 in)
0.92 mm (0.036 in)
1.12 mm (0.044 in)
1.32 mm (0.052 in)
NOTE:
The shims are available as a set (21746-10G00).
EXAMPLE:
CVT cover depth D
Average depth
Primary pulley height H H
Average height
Value X
* Slelect the 0.72 mm (0.028 in) shim.
, D
1
, H
1
3.12 – 3.31 mm (0.123 – 0.130 in)
3.32 – 3.51 mm (0.131 – 0.138 in)
3.52 – 3.71 mm (0.139 – 0.146 in)
3.72 – 3.91 mm (0.147 – 0.154 in)
3.92 – 4.11 mm (0.155 – 0.162 in)
4.12 – 4.31 mm (0.163 – 0.170 in)
4.32 – 4.51 mm (0.171 – 0.178 in)
D = 125.35 mm (4.935 in)
1
D = 125.15 mm (4.927 in)
2
D = 125.25 mm (4.931 in)
3
Da = (125.35 + 125.15 + 125.25) ÷ 3
= 125.25 mm (4.931 in)
= 121.45 mm (4.781 in)
1
H = 121.60 mm (4.787 in)
2
H
= 121.45 mm (4.781 in)
3
Ha = (121.45 + 121.60 + 121.45) ÷ 3
= 121.50 mm (4.783 in)
= Da – Ha
= 125.25 mm (4.931 in) – 121.50 mm (4.783 in)
= 3.75 mm (0.148 in)
and D .
2 3
and H .
2 3
VALUE X