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YASKAWA SI-C3 Technical Manual

Ac drive option cc-link
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YASKAWA AC Drive Option
CC-Link
Technical Manual
Model
SI-C3
To properly use the product, read this manual thoroughly and retain for easy
reference, inspection, and maintenance.
Please keep this manual in your possession and ensure that it is delivered to
the end user.
MANUAL NO. SIEP C730600 83E

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Summary of Contents for YASKAWA SI-C3

  • Page 1 YASKAWA AC Drive Option CC-Link Technical Manual Model SI-C3 To properly use the product, read this manual thoroughly and retain for easy reference, inspection, and maintenance. Please keep this manual in your possession and ensure that it is delivered to the end user.
  • Page 2 This Page Intentionally Blank YASKAWA SIEP C730600 83E CC-Link Technical Manual...

  • Page 3: Table Of Contents

    Using a PLC as the Command/Reference Source....... 26 YASKAWA SIEP C730600 83E CC-Link Technical Manual...
  • Page 4 Revision History........... 60 YASKAWA SIEP C730600 83E CC-Link Technical Manual...

  • Page 5: Preface And Safety

    YASKAWA products remain the responsibility of the equipment designer or end user. YASKAWA accepts no responsibility for the way its products are incorporated into the final system design. Under no circumstances should any YASKAWA product be incorporated into any product or design as the exclusive or sole safety control.

  • Page 6: Section Safety

    • The products and specifications described in this manual or the content and presentation of the manual may be changed without notice to improve the product and/or the manual. • Contact Yaskawa or a Yaskawa representative and provide the manual number shown on the front cover to order new copies of the manual. DANGER Do not ignore the safety messages in this manual.
  • Page 7 2 Overview Refer to “PRG” on the drive nameplate for the software version number. Before you install the option on a YASKAWA Energy-Saving Unit D1000, make sure that the option software version is PRG: 0106 or later. Note: Refer to the option package labeling in the field designated “PRG (four digit number)” or the option labeling in the field designated “C/N (S + four digit number)”...

  • Page 8: Install The Option On A Ga500 Drive

    • Make sure that the model number on the option nameplate and the model number on the purchase order are the same. Refer to Figure 4.1 for print location. • Contact the distributor where you purchased the option or contact Yaskawa or a Yaskawa representative about any problems with the option. YASKAWA SIEP C730600 83E CC-Link Technical Manual...

  • Page 9: Option Package Contents

    • A flat-blade screwdriver (blade depth: 0.4 mm (0.02 in.), width: 2.5 mm (0.1 in.)). • A pair of diagonal cutting pliers. • A small file or medium-grit sandpaper. Phillips screw sizes are different for different drive capacities. Prepare different screwdrivers for different screw sizes. YASKAWA SIEP C730600 83E CC-Link Technical Manual...

  • Page 10: Option Components

    Note: The grounding method switch (S1) is available only when the board code is for ETC740051 and later. Check the the board code printed on the back of your option. YASKAWA SIEP C730600 83E CC-Link Technical Manual...
  • Page 11 Table 4.2 Details of Grounding Method Switch Grounding Method Switch Terminal Function Default (S1) Name Switches the grounding method of the option between common grounding FE (Common Grounding) and independent grounding. Figure 4.3 Common Grounding Figure 4.4 Independent Grounding YASKAWA SIEP C730600 83E CC-Link Technical Manual...

  • Page 12: Option Led Display

    Fire Hazard. Tighten all terminal screws to the correct tightening torque. Connections that are too loose or too tight can cause incorrect operation and damage to the drive. Incorrect connections can also cause death or serious injury from fire. YASKAWA SIEP C730600 83E CC-Link Technical Manual...

  • Page 13: Set Grounding Method Switch (S1)

    Do not operate a drive or connected equipment that has damaged or missing parts. You can cause damage to the drive and connected equipment. NOTICE Use Yaskawa connection cables or recommended cables only. Incorrect cables can cause the drive or option to function incorrectly. NOTICE Damage to Equipment.

  • Page 14: Procedure A

    This section shows the procedure to install and wire the option on a 1000-series drive. Prepare the Drive for the Option Before you install the option on a YASKAWA Energy-Saving Unit D1000, make sure that the option software version is PRG: 0106 or later.
  • Page 15 (D). Use the last remaining included screw (B) to connect the other end of the ground wire (C) to the remaining ground terminal and installation hole on the option (A). Tighten the screws to a correct tightening torque: • 0.5 N∙m to 0.6 N∙m (4.4 lbf∙in to 5.3 lbf∙in) YASKAWA SIEP C730600 83E CC-Link Technical Manual...
  • Page 16 Failure to obey can cause a static discharge, which will cause the option to stop working correctly. Cycle power on the drive and option to start using the option again. Reattach the front cover (A), terminal cover (C), and keypad (B). Refer to the drive manuals for more information. YASKAWA SIEP C730600 83E CC-Link Technical Manual...

  • Page 17: Procedure B

    E - LED label K - Connector CN5-C (Not available for F - Keypad communication option installation.) Figure 5.9 Drive Components with Option Install the Option Use this procedure to install the option. YASKAWA SIEP C730600 83E CC-Link Technical Manual...
  • Page 18 Refer to the drive manuals for more information. NOTICE Do not remove the LED Status Ring board cable connector. If you disconnect the LED Status Ring board, it can cause incorrect operation and damage to the drive. YASKAWA SIEP C730600 83E CC-Link Technical Manual...
  • Page 19 Note: • Replace the keypad connector then install the keypad. • Put the keypad connector tab into the holder when you install the keypad connector to the holder. YASKAWA SIEP C730600 83E CC-Link Technical Manual...

  • Page 20: Communication Cable Specifications

    ◆ Communication Cable Specifications Use only CC-Link dedicated communication cable. The Yaskawa warranty does not cover other cable types. For more information on cables, refer to the CC-Link website at http://www.cc-link.org/. Yaskawa recommends using CC-Link cables suitable for the conditions listed in the following table.

  • Page 21: Option Connection Diagram

    Fire Hazard. Tighten all terminal screws to the correct tightening torque. Connections that are too loose or too tight can cause incorrect operation and damage to the drive. Incorrect connections can also cause death or serious injury from fire. Route the option wiring as specified by these procedures. YASKAWA SIEP C730600 83E CC-Link Technical Manual...

  • Page 22: Termination Resistor Connection

    Cut the ring lugs from the termination resistor leads, and then loosen the DA and DB terminals and insert the termination resistor between terminals DA and DB as shown. Note: Use the built-in termination resistor from the master if available, otherwise procure a standard-market resistor of 110 Ω, ±5% (1/2 W). YASKAWA SIEP C730600 83E CC-Link Technical Manual...

  • Page 23: Related Drive Parameters

    (03A2) (0 - 5) (For Drive) 0 : Ramp to Stop 1 : Coast to Stop 2 : Fast Stop (Use C1-09) 3 : Alarm Only 4 : Alarm - Run at d1-04 YASKAWA SIEP C730600 83E CC-Link Technical Manual...
  • Page 24 0 : No Reset - Parameters Retained 1 : Reset Back to Factory Default Note: The drive will not change this setting value when you set F6-08 = 1 and use A1-03 to initialize the drive. YASKAWA SIEP C730600 83E CC-Link Technical Manual...

  • Page 25: Basic Functions

    Set b1-18 = 3 [Voltage Reference Source = Option PCB]. ■ Using the External Terminals to Switch the Command/Reference Source Selecting the Run Command Source 2 Set b1-16 = 3 [Run Command Selection 2 = Option PCB]. YASKAWA SIEP C730600 83E CC-Link Technical Manual...

  • Page 26: Using A Plc As The Command/Reference Source

    Setting Status NetRef LOCAL/REMOTE LOCAL REMOTE Selection Switching Reference Source b1-01 [Frequency not 3 Reference Selection 1] b1-15 [Frequency not 3 Reference Selection 2] Frequency Reference Keypad Determined by b1-01 Determined by b1-15 Source YASKAWA SIEP C730600 83E CC-Link Technical Manual...

  • Page 27: Monitor

    – Write command code: MEMOBUS/Modbus register + 2000 (Hex.) Example: Acceleration time command code for C1-01 [Acceleration Time 1] is 200 (Hex.). Get the read command code by adding 1000 (Hex.), yielding 1200 (Hex.). YASKAWA SIEP C730600 83E CC-Link Technical Manual...

  • Page 28: Access Method To Parameter Of Memobus Register Number 1000 (Hex.) Or Later

    • Example 1: When setting 256 (100 (Hex.)) to the parameter of the MEMOBUS register number 1200 (Hex.) – Write the register number (1200 (Hex.)) that you want to set to register number 0C00 (Hex.) (register number setting 1). YASKAWA SIEP C730600 83E CC-Link Technical Manual...

  • Page 29: Cc-Link Data List

    GA500: - GA500: - Reserved ON: Motor coasts to stop. Drive Output Interrupt OFF: Drive will begin operating as soon as a Run command is given. External Fault ON: EF0 [Option Card External Fault] YASKAWA SIEP C730600 83E CC-Link Technical Manual...
  • Page 30 GA700, GA800: Multi-Function GA500: H2-03 = 2 [Terminal P2- Digital Output 3 Function C2 Function Selection = Speed Agree 1] RX8, 9 Reserved CC-Link Option Fault Communication error between drive and CC-Link device YASKAWA SIEP C730600 83E CC-Link Technical Manual...

  • Page 31: D1000 Remote I/O

    Reserved RY14 Terminal S1 Function Multi-Function Input: H1-01 H1-01 = 4B [Run Command] RY15 Terminal S2 Function Multi-Function Input: H1-02 [Terminal S2 Function Selection] H1-02 = 4C [Stop Command] RY16 RY17 Enabled/Disabled Selection YASKAWA SIEP C730600 83E CC-Link Technical Manual...

  • Page 32: Remote Register

    Terminals are different for different drive models. Refer to Terminals that Change depending on the Model of the Drive on page 35 for more information. ◆ Remote Register Note: Remote register data varies between drives and D1000 that support this option. YASKAWA SIEP C730600 83E CC-Link Technical Manual...

  • Page 33: Drive Remote Register

    Set in the drives specified by o1- 0, 5 OFF (output frequency) Output Frequency 03 [Frequency Display Unit Selection] in output frequency. 1, 2, 3, 4, 6, 7, 8 OFF (motor revolutions) ON (motor revolutions) Motor revolutions YASKAWA SIEP C730600 83E CC-Link Technical Manual...

  • Page 34: D1000 Remote Register

    RXF (Command Code Execute Complete) 01 (Hex.): Write-mode error (attempted to write during run, etc.) 02 (Hex.): Command code error 03 (Hex.): Data setting range error Read Data Data is set according to the command code. YASKAWA SIEP C730600 83E CC-Link Technical Manual...

  • Page 35: Terminals That Change Depending On The Model Of The Drive

    The drive did not receive a signal from the controller. • Correct the wiring. The communications cable wiring is incorrect. An existing short circuit or communications Check disconnected cables and short circuits and repair as needed disconnection YASKAWA SIEP C730600 83E CC-Link Technical Manual...

  • Page 36: Minor Faults And Alarms

    There is damage to the communications circuitry. • Do a self-diagnostics check. • If the problem continues, replace the control board or the drive. Contact Yaskawa or your nearest sales representative to replace the control board. The termination resistor setting for MEMOBUS/ On the last drive in a MEMOBUS/Modbus network, set DIP Modbus communications is incorrect.

  • Page 37: Option Led States

    Remove the source of electrical noise interference. error occurred when the reflex data was checked. • Try cycling the power. × ○ ○ × Problem with the hardware Replace the CC-Link Option if the problem continues. YASKAWA SIEP C730600 83E CC-Link Technical Manual...

  • Page 38: Faults When Running Multiple Drives

    × connector is loose. L.ERR × L.ERR L.ERR × L.RUN × L.RUN × L.RUN × Look for any short-circuits along the Communication cable has short-circuited. communication lines and fix any problems. YASKAWA SIEP C730600 83E CC-Link Technical Manual...

  • Page 39: Option Compatibility

    CN5-B, C *1 *3 *4 *1 *3 *4 PG-RT3 , PG-F3 CN5-C DO-A3 , AO-A3 CN5-A, B, and C SI-C3, SI-N3, SI-P3, SI-S3, SI-T3, SI-ET3, SI-ES3, SI-B3, SI-M3, CN5-A SI-W3 , SI-EM3 , SI-EM3D , SI-EN3 , SI-EN3D , SI-...

  • Page 40: Cc-Link Code Numbers List

    Master executes commands by adding 2000 (Hex.) to the MEMOBUS/Modbus register Parameter Settings number. Conversion takes place on the option side. 00F4 Clear All Fault Contents 9696 (Hex.): Clear fault history 00FD Reset Drive 9696 (Hex.): Fault reset YASKAWA SIEP C730600 83E CC-Link Technical Manual...

  • Page 41: Drive Extended Command Codes

    Multi-Function Digital Output 1 (terminal M1-M2) 1: ON 0: OFF • 1000-Series Multi-Function Photocoupler Output 1 (terminal P1-PC) 1: ON 0: OFF • GA500 Multi-Function Photocoupler Output 1 (terminal P1-C1) 1: ON 0: OFF • GA700, GA800 YASKAWA SIEP C730600 83E CC-Link Technical Manual...
  • Page 42 • 1000-Series Multi-Function Contact Outputs (terminal M1-M2) 1: ON 0: OFF • GA500 Multi-Function Contact Outputs (terminal MA/MB-MC) 1: ON 0: OFF • GA700, GA800 Multi-Function Digital Output 1 (terminal M1-M2) 1: ON YASKAWA SIEP C730600 83E CC-Link Technical Manual...
  • Page 43 Terminals that Change depending on the Model of the Drive on page 35 for more information. Refer to Drive Fault Contents on page 45 Drive Alarm Contents on page 48 for information on fault contents. YASKAWA SIEP C730600 83E CC-Link Technical Manual...

  • Page 44: Drive Monitor Codes

    0018 Motor Secondary Current 0019 Cumulative Power Unit: 1 kW 0034 PID Setpoint Value Unit: 0.1% 0035 PID Input Unit: 0.1% 0036 PID Output Unit: 0.1% YASKAWA SIEP C730600 83E CC-Link Technical Manual...

  • Page 45: Drive Fault Contents

    SC [Short Circuit/IGBT Failure] 0005 Reserved 120 (1013) oC [Overcurrent] 0007 ov [Overvoltage] 0008 oH [Heatsink Overheat] 0009 oH1 [Heatsink Overheat 1] 000A oL1 [Motor Overload] 000B oL2 [Drive Overload] 000C oL3 [Overtorque Detection 1] 000D YASKAWA SIEP C730600 83E CC-Link Technical Manual...
  • Page 46 STo [Safe Torque OFF] Note: 0037 On GA500, GA700, and GA800, STPo [Motor Step-Out Detected] will be displayed. PGoH [Encoder (PG) Hardware Fault] 0038 8, 9 Reserved SEr [Speed Search Retries Exceeded] 003B YASKAWA SIEP C730600 83E CC-Link Technical Manual...
  • Page 47 0098 CPF24 [Drive Unit Signal Fault] 0099 Reserved CPF26 [BB Circuit Error] 009B CPF27 [PWM Set Reg Error] 009C CPF28 [PWM Pattern Error] 009D CPF29 [On-Delay Error] 009E CPF30 [BB On Error] 009F YASKAWA SIEP C730600 83E CC-Link Technical Manual...

  • Page 48: Drive Alarm Contents

    EF0 [Option Card External Fault] 001A rUn [Motor Switch during Run] 001B Reserved CALL [Serial Communication Transmission Error] 001D UL3 [Undertorque Detection 1] 001E UL4 [Undertorque Detection 2] 001F SE [Modbus Test Mode Error] 0020 YASKAWA SIEP C730600 83E CC-Link Technical Manual...

  • Page 49: D1000 Codes

    Fault History 4 Reads the contents from U3-04 [4th MostRecent Fault]. 0078 Fault History 5 Reads the contents from U3-05 [5th MostRecent Fault]. 0079 Fault History 6 Reads the contents from U3-06 [6th MostRecent Fault]. YASKAWA SIEP C730600 83E CC-Link Technical Manual...

  • Page 50: D1000 Extended Command Codes

    1: ON 0: OFF Multi-Function Photocoupler Output 2 (Terminal P2-PC) 1: ON 0: OFF Reserved 3 - 5 1: Bit 7 Function Enabled 1: Fault Contact Output (Terminal MA/MB-MC) 1: ON 0: OFF YASKAWA SIEP C730600 83E CC-Link Technical Manual...
  • Page 51 CPF Contents 3 DC Bus Voltage Feedback DC Voltage Reference DC Current Reference Power Supply Side Power Power Supply Side Current DC Bus Voltage Reference Active Current Limit (Positive) Active Current Limit (Negative) YASKAWA SIEP C730600 83E CC-Link Technical Manual...

  • Page 52: D1000 Monitor Codes

    Power Supply Side Voltage 1003 Power Supply Side Current 1004 DC Bus Side Current 1010 Alarm Code 1011 Fault Code 1012 Reserved 1013 Fault contents 1 1014 Fault contents 2 1015 Fault contents 3 YASKAWA SIEP C730600 83E CC-Link Technical Manual...

  • Page 53: D1000 Fault Contents

    EF5 [External Fault (Terminal S5)] 0013 EF6 [External Fault (Terminal S6)] 121 (1014) 0014 EF7 [External Fault (Terminal S7)] 0015 EF8 [External Fault (Terminal S8)] 0016 FAn [Internal Fan Fault] 0017 Reserved 7 - C YASKAWA SIEP C730600 83E CC-Link Technical Manual...
  • Page 54 4, 5 CPF06 [EEPROM Memory Data Error)] 130 (101C) 0087 CPF07 [Terminal Board Connection Error] 0088 CPF08 [Terminal Board Connection Error] 0089 Reserved 9, A CPF11 [RAM Error] 008C CPF12 [FLASH Memory Fault] 008D YASKAWA SIEP C730600 83E CC-Link Technical Manual...

  • Page 55: D1000 Alarm Contents

    Monitor Code (Hex.) (MEMOBUS/Modbus Register 07F (Hex.)) Alarm contents 1 Uv [DC Bus Undervoltage] 0001 ov [Overvoltage] 0002 101F oH [Heatsink Overheat] 0003 oH2 [Converter Overheat] 0004 4 - 6 Reserved bb [Converter Baseblock] 0008 YASKAWA SIEP C730600 83E CC-Link Technical Manual...
  • Page 56 EF2 [External Fault (Terminal S2)] 003A A - F Reserved Alarm contents 5 0, 1 Reserved 1023 LT-3 [Soft Charge Bypass Relay Maintenance Time] 0043 3 - E Reserved AUv [Power Supply Undervoltage] YASKAWA SIEP C730600 83E CC-Link Technical Manual...

  • Page 57: European Standards

    Keep wiring as short as possible and ground the largest possible surface area of the shield to the metal panel as specified by Figure 11.3. Figure 11.2 Figure 11.2 Option Installation for CE Compliance: 1000-Series, GA700, GA800 YASKAWA SIEP C730600 83E CC-Link Technical Manual...

  • Page 58: Precautions For Korean Radio Waves Act

    Comply with the EMC Directive to conform to the Korean Radio Act. Specifications ◆ Specifications Table 13.1 Option Specifications Items Specifications Model SI-C3 CC-Link Version Complies with CC-Link Ver.1.10 Station Type Remote device station No. of Occupied Stations YASKAWA SIEP C730600 83E CC-Link Technical Manual...

  • Page 59: Disposal

    The wheelie bin symbol on this product, its manual, or its packaging identifies that you must recycle it at the end of its product life. You must discard the product at an applicable collection point for electrical and electronic equipment (EEE). Do not discard the product with usual waste. YASKAWA SIEP C730600 83E CC-Link Technical Manual...

  • Page 60: Revision History

    Revision: Reviewed and corrected entire documentation February 2019 Chapter 13 Addition: Disposal Addition: Applicable product series December 2018 Revision: Reviewed and corrected entire documentation October 2016 Revision: Applicable product series June 2016 First Edition YASKAWA SIEP C730600 83E CC-Link Technical Manual...
  • Page 61 YASKAWA SIEP C730600 83E CC-Link Technical Manual...
  • Page 62 Phone: +81-3-5402-4502 Fax: +81-3-5402-4580 www.yaskawa.co.jp YASKAWA AMERICA, INC. 2121, Norman Drive South, Waukegan, IL 60085, U.S.A. Phone: +1-800-YASKAWA (927-5292) or +1-847-887-7000 Fax: +1-847-887-7310 www.yaskawa.com YASKAWA ELÉTRICO DO BRASIL LTDA. 777, Avenida Piraporinha, Diadema, São Paulo, 09950-000, Brasil Phone: +55-11-3585-1100 Fax: +55-11-3585-1187 www.yaskawa.com.br...

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