Page 1 NAVIGATOR Classic EAGLE Original Instruction book 67067700-100, version 1.00 GB - 07.2022 www.hardi.com...
Page 2 Sprayer Use The HARDI sprayer is for the application of crop protection chemicals and liquid fertilizers, and it is designed only for that purpose. If the sprayer is to be used for any other purposes than the ones described in this Instruction Book, a new risk assessment and a workplace assessment must be completed for this use.
Page 3: Eu Declaration Eu Declaration Of Conformity
1 - EU Declaration EU Declaration of Conformity As manufacturer: HARDI INTERNATIONAL A/S Herthadalvej 10 4840 Nørre Alslev DENMARK hereby declare that the following product Field sprayer: Identification number*: * Further data for this sprayer are shown on its type sign.
Page 4 1 - EU Declaration...
Page 5: Table Of Contents
Table of Contents Table of Contents 1 - EU Declaration EU Declaration of Conformity ........................3 2 - General Safety Instructions Obligations and Liability ........................11 Comply with the Instruction Book ................................11 Before First Use of the Sprayer ..................................11 Obligations of the Operator ..................................14 Risks in Handling the Sprayer ..................................
Page 6 Table of Contents 3 - Description General Info ............................43 View ............................................. 43 View ............................................. 44 Platform ............................................. 45 Identification Plate ......................................46 Sprayer Use ..........................................48 Steel Frame ..........................................48 Tanks ............................................48 Lifetime ............................................48 Liquid System ............................49 Pump ............................................49 TurboFiller ..........................................
Page 7 Table of Contents Hydraulic Systems ..........................75 General Info ..........................................75 Requirements for Tractor ....................................75 Electrical Connections .........................76 Power Supply ......................................... 76 Road Safety Kit ........................................76 Installation of Control Unit Brackets ................................ 77 Speed Sensor for Sprayer ....................................78 Liquid System ............................79 Water Sensitive Paper .......................................
Page 8 Table of Contents Cleaning and Maintenance of Filters ..............................108 Use of RinseTank and Rinsing Nozzles ..............................109 Technical Residue ......................................110 Using the Drain Valve .....................................111 PressureEmpty (optional) .....................................111 BoomFlush - Manual Cleaning .................................111 Full Internal Cleaning (Soak Wash) .................................112 Outside Cleaning - Use of External Cleaning Device (optional) ..................113 6 - Maintenance Lubrication ............................
Page 9 Table of Contents 3-Way Valve Adjustment ....................................141 Safety Valve Activation ....................................142 Readjustment of Boom - General Info ..............................142 Boom Adjustment Order ....................................143 Alignment of Centre and Inner Wings ..............................143 Alignment of Inner and Outer Wings ..............................144 Check/Adjust Sprocket Timing (SPB only) ............................144 Breakaway Section Adjustment ................................145 Adjusting the Front Fold Cable ................................145 Adjusting Rear Cable ......................................146...
Page 10 Table of Contents Tractor Requirements ........................167 Engine Output ........................................167 Main Pump ..........................................167 Electrics ............................................167 Hydraulics ..........................................168 Brakes ............................................168 Materials and Recycling ........................169 Disposal of the Sprayer ....................................169 Disposal of Cleaning Water ..................................169 Electrical Connections ........................170 Rear Lights ..........................................170 Boom and Work Light ....................................170 Electrical Connections for SprayBox II and III ...........................171 Hydraulic Diagrams ..........................
Page 11: General Safety Instructions
To guide you in this matter, the issues concerning your work with the sprayer are listed below. However, HARDI do not accept liability that the issues listed cover the requirements in the directive fully. This responsibility lies with the owner of the sprayer.
Page 12 2 - General Safety Instructions Article 2 Definitions For the purposes of this Directive, the following terms shall have the following meanings: (a) ‘work equipment’: any machine, apparatus, tool or installation used at work; (b) ‘use of work equipment’: any activity involving the work equipment such as starting or stopping the equipment, its use, transport, repair, modification, maintenance and servicing, including, in particular, cleaning;...
Page 13 2 - General Safety Instructions Article 6 Work equipment involving specific risks When the use of work equipment is likely to involve a specific risk to the safety or health of workers, the employer shall take the measures necessary to ensure that: (a) the use of work equipment is restricted to those persons given the task of using it;...
Page 14: Obligations Of The Operator
Before first use of the sprayer, a surveyor must complete a statutory inspection of the tractor and sprayer. However, the rules often allow the tractor and the sprayer to be inspected separately before being connected. Contact your local HARDI dealer for more information on this inspection and when it has to be completed.
Page 15: Risks In Handling The Sprayer
Our "General Terms of Sale and Delivery" are always applicable. These shall be available to the owner at the latest on conclusion of the contract. Guarantee and liability claims for damage to people or property will be excluded by HARDI, if they can be traced back to one or more of the following causes: •...
Page 16: Organizational Measures
2 - General Safety Instructions Organizational Measures This Instruction Book • Must always be kept together with the sprayer. • Must always be easily accessible for the operator. Personal Protective Equipment The operator must use the necessary personal protective equipment as per the information provided by the manufacturer of the plant protection product to be used, such as: Chemical-resistant gloves Chemical-resistant and disposable overalls...
Page 17: Representation Of Safety Symbols
2 - General Safety Instructions Representation of Safety Symbols Explanation of Symbols Safety symbols are used in the following chapters throughout this Instruction Book to designate, where the reader has to pay extra attention. The signal word (DANGER, WARNING, ATTENTION or NOTE) describes the severity of the risk. The symbols have the following meaning: €...
Page 18: Warning Signs On The Sprayer
The labels should always be clean and readable! Worn or damaged labels must be replaced with new ones. Contact your HARDI dealer for new labels. Not all labels shown hereafter will apply to your sprayer - this depends on the sprayer model and variant.
Page 19 2 - General Safety Instructions Risk of squeezing! Risk of squeezing Stay clear of raised and unsecured loads. Never reach into the crushing danger area as long as parts are moving. Risk of squeezing! Risk of falling off! Keep hands away, when parts is moving. Do not ride on platform or ladder.
Page 20: Safety And Protection Equipment
2 - General Safety Instructions Safety and Protection Equipment Safety at Start up Each time before the sprayer is started up, all the safety and protection equipment must be properly attached and fully functional. Check all safety and protection equipment regularly. Repair or replace the equipment as needed. Faulty Safety Equipment Faulty or disassembled safety and protection equipment can lead to dangerous situations.
Page 21: Informal Safety Measures
2 - General Safety Instructions Informal Safety Measures Additional Safety Instructions Together with the safety information in this Instruction Book, also comply with the general and national regulations related to: • Accident prevention. • Environmental protection. • The applicable workplace safety. Follow these regulations, especially when: •...
Page 22: Operator Training
2 - General Safety Instructions Operator Training Authorized Persons Only those people who have been trained and instructed may work with/on the sprayer. The operator must clearly specify the responsibilities of the people in charge of operation and maintenance work. People being trained may only work with/on the sprayer under the supervision of an experienced operator.
Page 23: Safety Measures Under Normal Operation
2 - General Safety Instructions Safety Measures Under Normal Operation Protection Equipment Only operate the sprayer if all the safety and protection equipment is fully functional. Check the sprayer at least once a day for visible damage and check the function of the safety and protection equipment.
Page 24: Residual Energy
2 - General Safety Instructions Residual Energy Possible Dangers Note that there may be residual energy from mechanical, hydraulic, pneumatic and electric / electronic parts on the sprayer. Use appropriate measures to inform the operators. Prevent any accidents from happening due to residual energy. Below are some examples on where the sprayer’s residual energies may be present: Mechanical Energy •...
Page 25: Service And Maintenance Work
Each country should regulate the level and frequency of this inspection. Contact your local HARDI dealer for more information, before using the sprayer the first time.
Page 26: Design Changes
Any expansion or modification work shall require the written approval from HARDI. Only use modification and accessory parts approved by HARDI, so that the type approval or other design approvals remain valid in accordance with national and international regulations.
Page 27: Cleaning And Disposal
2 - General Safety Instructions Cleaning and Disposal Environmental Protection Carefully handle and dispose of any materials used, in particular: • When carrying out work on oiled or lubricated sprayer parts. • When cleaning using solvents. Always follow local legislation regarding disposal.
Page 28: Workstation
2 - General Safety Instructions Workstation Intended Place for Operator There may be only one person sitting in the driver's seat of the tractor connected to the sprayer. This is the intended workstation for operating the sprayer. Risks of Non-Compliance During the operation or transport of the sprayer: If another person disturbs or interferes with the operator, or if the operator is trying to operate the sprayer from other places than the tractor’s driver seat, this can result in negligent or incorrect handling of the vehicle.
Page 29: If The Safety Information Is Ignored
2 - General Safety Instructions If the Safety Information is Ignored Possible Risks and Dangers Non-compliance with the safety information: • Can pose a danger to people, to the environment and to the sprayer. • Danger to people through non-secured working areas. •...
Page 30: Safety Information For Operators
2 - General Safety Instructions Safety Information For Operators General Safety and Accident Prevention Before use or starting up the sprayer and the tractor, always check their: • Roadworthiness • Operational safety Risk of crushing, cutting, catching, squeezing, getting trapped, being drawn in or being struck by sprayer parts due to inadequate roadworthiness and operational safety.
Page 31: Coupling And Uncoupling The Sprayer
2 - General Safety Instructions Coupling and Uncoupling the Sprayer Only connect and transport the sprayer with tractors suitable for the task. See the section “Technical Specifications” in this book to make sure that the tractor matches the requirements to operate the sprayer. When coupling sprayers to the tractor's three-point linkage, the linkages of the tractor and the sprayer must always be the same.
Page 32: Use Of The Sprayer
2 - General Safety Instructions Use of The Sprayer Before starting work, ensure that you understand all the equipment and actuation elements of the sprayer and their function. There is no time for this when the sprayer is already in operation. Only wear tight clothes.
Page 33: Road Transport
2 - General Safety Instructions Road Transport When driving on public roads or highways with the sprayer coupled to the tractor, the following instructions must be followed. Failure to do so will create a risk of: • Traffic accidents or fatalities! •...
Page 34 2 - General Safety Instructions Three-Point Linkage If the sprayer is fixed to the tractor's three-point linkage or lower links, ensure sufficient side locking of the tractor lower links before driving off. Before driving off, secure the operating lever of the three-point hydraulic system against the unintentional raising or lowering of the connected sprayer.
Page 35: Hydraulic System
• Reinforcement material inside the hose is visible due to cracks in the outer layers. Only use genuine HARDI hydraulic hose lines. The hydraulic hoses should not be in use for longer than 5 calender years, including any storage time of maximum 2 years.
Page 36: Electrical System
2 - General Safety Instructions Electrical System When working on the electrical system and the sprayer is attached to the tractor, always disconnect the tractor’s battery. When disconnecting the battery, disconnect the negative terminal first, followed by the positive terminal. When connecting the battery, connect the positive terminal first, followed by the negative terminal.
Page 37: Universal Joint Shaft
A rotating shaft can catch clothes, tools or aids, if touching or getting in contact with each other. Risk of severe damage and injury as the rotating shaft is driven by a powerful torque from the tractor. Use only the power take-off (PTO) shaft prescribed by HARDI, equipped with the proper safety devices.
Page 38: Working Area Of The Sprayer
2 - General Safety Instructions Working Area of the Sprayer Before operating the sprayer, the operator must ensure that the area around the sprayer is free. This working area is defined as the area within the dashed line: The working area includes the total width of the spray boom as well as the area used for boom folding. Please note the area immediately behind the sprayer, which is also defined as working area.
Page 39: Field Sprayer Operation
Keep hoses, pipes or other lines closed, when they are under pressure. When use of the TurboFiller has ended, make sure that all valves on the TurboFiller are closed / deactivated. Only use genuine HARDI hoses and hose clamps for replacement, which stand up to chemical, mechanical and thermal requirements.
Page 40: Service Work Precautions
2 - General Safety Instructions Service Work Precautions Before carrying out any service work, all of the following instructions must be followed in order to prevent damage to the sprayer, injuries and fatalities: • Do not walk under any part of the sprayer, unless it is secured. The spray boom is secured when placed in the transport brackets.
Page 41: Service And Maintenance
Service and Maintenance Always reassemble all safety devices or shields immediately after servicing. After a longer period of standstill, the sprayer must be inspected by a qualified operator. Contact your HARDI dealer for more information. Repair work in the MainTank must only be carried out by a specialized workshop.
Page 42 2 - General Safety Instructions...
Page 43: Description
3 - Description General Info View 1. Lid for MainTank 8. Suction SmartValve 2. Lid for Tank Riser Pipe 9. EasyCleanFilter 3. MainTank 10. External Filling ON/OFF Valve 4. MainTank drain valve 11. External Filling Coupler 5. SafetyLocker 12. TurboFiller 6.
Page 44: View
3 - Description View 14. Operating Unit for Spraying 18. CycloneFilter 15. RinseTank 19. Storage Position for Support Leg 16. Lid for Tank Riser Pipe 20. ChemLocker 17. CleanWaterTank/Electronics Cover 21. Hose Reel for External Cleaning Device...
Page 45: Platform
3 - Description Platform Components Around the Platform A. Lid for MainTank. B. MainTank Level Indicator. C. Pressure gauge and EasyCleanFilter clogging indicator. D. Pull cord for drain valve in MainTank. E. Lid for CleanWaterTank. F. Parking brake or connections for air brakes. G.
Page 46: Identification Plate
3 - Description Identification Plate Fitted near the front right-hand side of the sprayer steel frame, is an identification plate indicating data for the sprayer. In addition, find the sprayer Vehicle Identification Number (VIN) punched into the steel frame near the ID plate. The example to the right is the international model of the ID plate.
Page 47 This matrix is used for designation of max. load for a trailer attached to the sprayer, for different sprayer brake systems. As attaching a trailer to a sprayer from the HARDI group is not possible, these fields are not filled with any data.
Page 48: Sprayer Use
3 - Description Sprayer Use The HARDI sprayer is for the application of crop protection chemicals and liquid fertilizers. The equipment must only be used for this purpose. It is not allowed to use the sprayer for any other purposes.
Page 49: Liquid System
3 - Description Liquid System Pump Diaphragm pump with 6 diaphragms, model 464. Standard speed = 540 RPM (6-spline shaft). Optional speed = 1000 RPM (21-spline shaft). The design of the diaphragm pump is simple, with accessible diaphragms and valves, which ensures that liquid does not contact the vital parts of the pump.
Page 50 3 - Description TurboDeflector Valve This TurboDeflector valve activates the vortex flushing of the TurboFiller. Lift the lever to lock it in open position for continuous liquid rotation in the hopper. TurboFiller Suction Valve The valve is used simultaneously with the TurboFiller. The valve has 2 settings: Continuously open or spring-loaded normally closed.
Page 51: Dynamicfluid4 Pressure Regulation
3 - Description DynamicFluid4 Pressure Regulation Traditional fluid regulation starts, when opening the nozzles. With DynamicFluid4 the regulation is a continuous process, even if the nozzles are closed. The DynamicFluid4 system is based on 5 sensors that the sprayer computer uses to calculate an optimal regulation. The sensors are also back-up for each other, ensuring that the system can continue regulation - even if one or more sensor signals fails.
Page 52: Valves And Symbols
3 - Description Valves and Symbols Coloured identification on the function labels distinguish the possible valve functions. The modular valve system facilitates the addition of optional extras on both pressure side and suction side. Activate a function by turning the handle towards the desired function. μ...
Page 53: Filters
3 - Description Filters Filters on your sprayer are there to protect components and prevent nozzle clogging. • Find an EasyCleanFilter (suction) fitted in the working zone. • Find a CycloneFilter (pressure) fitted on the sprayer’s right side just below the yellow side cover. It has a built-in self- cleaning function.
Page 54: Cyclonefilter
3 - Description CycloneFilter With the CycloneFilter, any impurities in the spray liquid will be cleaned out and returned to the MainTank via the return flow. Function diagram: 1. Filter lid 2. Piping from pump 3. Piping to boom 4. Return to tank 5.
Page 55: Rinsetank
3 - Description RinseTank One RinseTank is rear of the sprayer behind the MainTank. The tank is made of impact-proof and chemical resistant polyethylene. It is used for rinsing and flushing of the MainTank and liquid system. Filling is done via the 1” threaded pipe socket placed in the working area. The RinseTank level indicator is placed at the platform.
Page 56: Diagram - Basic Liquid System
3 - Description Diagram - Basic Liquid System Suction lines Pressure lines Pressure/Chemical line 1. Main Pump 27. FastFiller Coupler 2. MainTank 31. Pressure Draining Coupler 4. Pressure Regulation Valve 43. Flowmeter 6. CycloneFilter 45. Boost Valve 9. Distribution Valves 47.
Page 57: Diagram - Liquid System With Options
3 - Description Diagram - Liquid System with Options Suction lines Pressure lines Pressure/Chemical line 1. Main Pump 35. BoomPrime Pressure Control Valve (Not Available) 2. MainTank 37. BoomPrime Pressure Gauge (Not Available) 4. Pressure Regulation Valve 42. BoomPrime One-Way Valve (Not Available) 6.
Page 58: Diagram - Liquid System With Options And Dilutionkit
3 - Description Diagram - Liquid System with Options and DilutionKit Suction lines Pressure lines Pressure/Chemical line 1. Main Pump 38. Dilution Valve, Boost Line 2. MainTank 39. Dilution Valve, Agitation 4. Pressure Regulation Valve 40. Dilution Valve, Suction 6. CycloneFilter 41.
Page 59: Dilutionkit (Optional)
3 - Description DilutionKit (optional) The DilutionKit is a built-in system consisting of the four valves (no. 38, 39, 40 and 41 below) added to the liquid system. This enables the rinse water to be directed from the RinseTank into the main tank and boom piping to dilute spray liquid residues. The DilutionKit will facilitate the diluting of chemicals in the MainTank or boom piping done from the drivers seat, while driving in the field.
Page 60 DilutionKit Label As the DilutionKit uses the optional function switch on the SprayBox, a label (HARDI item no. 97617800) has to be fitted before use. The label is to easily recognize which function of the DilutionKit is to be selected.
Page 61: Hydraulic System
3 - Description Hydraulic System Hydraulic Blocks Hydraulic blocks installed on the sprayer are described below. Spray Boom The hydraulic block which distributes hydraulic fluid for the boom controls. In addition, a similar hydraulic block fitted when having the optional hydraulic slant function.
Page 62: Spray Boom
3 - Description Spray Boom Boom and Terminology The EAGLE boom, depending on type also named SPB or SPC, is trapeze suspended in a strong and stable parallelogram- shaped boom lift (ParaLift). • The SPB type boom is available in 18 and 21 metres working width. •...
Page 63: Other Equipment
3 - Description Other Equipment Drawbars Following drawbar couplings are available: Drawbar Hitch Type Hitch Attachment Ball coupling Ø80 Bolted on drawbar Pulling eye Ø40 Bolted on drawbar Pulling eye Ø50, swivel Fitted on drawbar Pulling eye Ø50, fixed Welded to drawbar Nozzle Pressure Gauge The remote pressure gauge is integrated at the top of the platform.
Page 64: Tank Level Indicator
3 - Description Main Components A. HC 5500 junction box. B. Electric junction box for road lights. C. Electric junction box for boom hydraulics. D. CleanWaterTank, integrated in the side cover. The CleanWaterTank is filled at the lid (arrow), when the side cover is closed. μ...
Page 65: Canister For Pesticide Information
3 - Description Canister for Pesticide Information This canister is for storing information about the present pesticide product in the tank - such as labels, instructions and safety data sheet (SDS) from the pesticide supplier. Information on other products used, such as herbicides, fungicides or liquid fertilizer must also be stored here.
Page 66: External Cleaning Device
3 - Description External Cleaning Device This equipment comprises a hose reel and a spray gun for cleaning the complete sprayer externally in the field with clean water, using a spray gun. The External Cleaning Device is located on the sprayers right side just behind the ChemLocker.
Page 67: Paralift Lock Brackets
3 - Description ParaLift Lock Brackets With the spray boom folded in transport position, the ParaLift is in locked position. This is to prevent accidental movements of the boom while driving on the road. Description of the Lock Mechanism When the boom is fully folded and the hydraulic cylinder (A) for the ParaLift fully extends to raise the boom into transport position, a lock bracket (B) automatically lowers onto the extended piston rod by means of another hydraulic cylinder (C).
Page 68 3 - Description...
Page 69: Sprayer Setup
4 - Sprayer Setup General Info Unloading the Sprayer To unload the sprayer, you need a crane. When unloading the sprayer with a crane, please observe the lifting points as shown in the picture, and make sure that the straps or belts used for lifting can handle the load.
Page 70: Support Leg
4 - Sprayer Setup Support Leg The support leg is stored in the bracket on the sprayer’s right side when the sprayer is attached to the tractor. To Use the Support Leg 1. Lift the leg off the storage bracket. 2.
Page 71: Tractor Selection
One or more tractors suitable for the task are selected and tested with the sprayer. The HARDI dealer will usually assist with this testing. The owner of the sprayer must keep a document showing which tractors may be used for driving the sprayer. This document must be available to the operator of the sprayer.
Page 72: Transmission Shaft
4 - Sprayer Setup Transmission Shaft Operator Safety 1. Always read the manufacturer’s instruction book before applying any changes to the transmission shaft! 2. Always STOP THE ENGINE and remove the ignition key, before carrying out maintenance or repairs to the transmission shaft or implement.
Page 73: Mechanical Connections
4 - Sprayer Setup Mechanical Connections Drawbars There is a choice between high and low hitch drawbar versions with different coupling parts. All drawbars are fastened to the underside of the sprayer near the rear axle with 6 bolts secured by lock nuts. Furthermore the drawbar is supported by 2 bolts secured with lock nuts located in the area below the platform.
Page 74: Hose Package Support
4 - Sprayer Setup Hose Package Support To prevent hoses and wiring from being damaged by the tractor wheels or the PTO shaft, all hoses, cables and wires are held by the hose package support fitted to the sprayer platform. μ...
Page 75: Hydraulic Systems
4 - Sprayer Setup Hydraulic Systems General Info Ensure that the snap couplers are clean before connection! Failure to do so will cause premature wear to the hydraulic system. After having operated the boom, and the system has been filled with oil, check the tractor’s hydraulic oil level, and top up if necessary.
Page 76: Electrical Connections
NOTE! The delivered power connectors follow the standard of most modern tractors. If you have a tractor with another power connector, it is necessary to disassemble the connector and fit it to the actual sprayer connector. Contact your HARDI dealer. ÷...
Page 77: Installation Of Control Unit Brackets
4 - Sprayer Setup Installation of Control Unit Brackets Find a suitable place in the tractor cabin to fit the control units. Best recommended position is to the right of the driver seat. The supplied tractor pillar bracket (A) has a hole spacing of 100 and 120 mm, which fits most tractors.
Page 78: Speed Sensor For Sprayer
4 - Sprayer Setup Speed Sensor for Sprayer The speed sensor and speed ring are located at the inside of the sprayer’s right wheel. The sensor is an inductive type that requires a metallic protrusion like the speed ring to pass by it to trigger a signal. Adjustment 1.
Page 79: Liquid System
Now spray with pure water and check the blue spots (droplets) on the paper. This way you can test different spraying techniques. Water sensitive paper is available at your local HARDI dealer (ask for HARDI item no. 893211). CycloneFilter standard filter size is 80 mesh and can be changed by opening the filter top.
Page 80: Track Width, Axles And Wheels
4 - Sprayer Setup Track Width, Axles and Wheels Procedure for Altering the Track Width It is possible to alter the sprayer track width in steps. 1. Measure the current track width from centre of the right tyre to centre of the left tyre. You must extend or retract each side half the desired alteration.
Page 81: Turning The Wheel Rim
4 - Sprayer Setup Turning the Wheel Rim It is possible to alter the sprayer track width by turning the rims. After turning the rim around in both sides of the sprayer, new track width can be read in the table below. Rim Size Wheel Bolts Track Width Increases by...
Page 82: Brakes
4 - Sprayer Setup Brakes Hydraulically Activated Brakes This requires a special trailer brake valve connected to the tractors hydraulic and brake system. Connect the snap coupler to the tractor brake outlet. When the tractor brakes are applied, the trailer brakes will work proportionally to the tractor brakes, and ensure safe and effective braking.
Page 83: Pneumatic - Dual Line Air Brake System
4 - Sprayer Setup Pneumatic - Dual Line Air Brake System The sprayer has a pneumatic dual line air brake system, the brake system requires a tractor with an air compressor and outlets for a supply line and a control line. €...
Page 84 4 - Sprayer Setup Manual Operation of Brake System The dual line air brake system can be manually operated with the black and red push/pull buttons on the trailer release valve, placed at the front right side of the platform. A decal is placed between the buttons to indicate their function.
Page 85: Single-Line Air Activated Brakes
4 - Sprayer Setup Single-Line Air Activated Brakes This system requires a tractor with an air compressor and an air brake system with an outlet for trailer brakes. Connection to Tractor 1. Flip the snap coupler protection flap away. 2. Connect the snap coupler to the tractor outlet with black colour code. 3.
Page 86 4 - Sprayer Setup...
Page 87: Operation
• Spraying speed. Sprayer Use The HARDI sprayer is for application of crop protection chemicals and liquid fertilizers. The equipment must only be used for this purpose. If the sprayer is to be used for any other purposes than the ones described in this instruction book, a new risk assessment and a workplace assessment must be completed for this use.
Page 88: Symbols For Valves
The labels must be readable when operating the sprayer. Replace damaged or unreadable labels. The symbols explained below. Symbol Symbol Description Label Colour HARDI Item Number Suction from the MainTank Black / Blue 97821900 Suction from the RinseTank Black / Blue...
Page 89: Spray Boom
Unintended boom movements may cause contact with overhead power lines, causing a risk of fatal accidents. μ ATTENTION! A label (HARDI item no. 978448) follows the sprayer. This label must be placed in the cabin visible from the operator’s seat.
Page 90: Liquid System
5 - Operation Liquid System General Info Please refer to the Spray Technique book for instructions on the use of filters, nozzles etc., and their combination in use with specific spraying applications. Quick Reference - Operation In the following diagram, the handle positions for different options are illustrated. ÷...
Page 91: Operating The Control Units While Spraying
• The switch is in middle position: End nozzles are OFF. • The switch is in right position: Right wing end nozzle switched ON. 14. Foam marker blob interval. Foam marker equipment is not included from HARDI. 15. Foam marker (Left/OFF/Right). Foam marker equipment is not included from HARDI.
Page 92: Filling/Washing Location Requirements
ATTENTION! Legislation and requirements vary from country to country. Always follow local legislation in force. μ ATTENTION! It is the responsibility of the sprayer owner/operator to comply with all relevant legislation. HARDI cannot undertake any responsibilities for incorrect operation and use.
Page 93: Filling Of Water
5 - Operation Filling of Water The tank should normally be filled 1/3 with water before adding chemicals. Always follow the instructions given on the chemical container! ± WARNING! If the sprayer is put aside with liquid in the MainTank, all manifold valves must be closed.
Page 94: External Filling Device (Optional)
5 - Operation External Filling Device (optional) Operate the External Filling Device (if installed) as follows: 1. Remove the cap and connect a suction hose to the suction manifold. 2. Turn the pressure SmartValve to MainTank. 3. Turn the suction SmartValve to “External Filling Device”. 4.
Page 95: Filling The Rinsetank
5 - Operation Filling the RinseTank The RinseTank is filled via the 1” threaded connection piece (A): 1. Remove the filler cap, and then fit the external water hose to the threaded connection piece. 2. Start filling with tap water. 3.
Page 96: Safety Precautions - Crop Protection Chemicals
5 - Operation Safety Precautions - Crop Protection Chemicals Always be careful when working with crop protection chemicals! ± WARNING! Always wear proper protective clothing before handling chemicals! Personal Protection Depending on chemical type, avoid contact with the chemicals by wearing protective gear/equipment, such as: •...
Page 97 5 - Operation TurboFiller Suction Valve The valve is used simultaneously with the TurboFiller. The valve has 2 settings: Continuously open or spring-loaded normally closed. Open the valve by lifting the lever up, when chemicals are to be filled into the TurboFiller and transferred to MainTank. TurboDeflector Valve This TurboDeflector valve activates the vortex flushing of the TurboFiller.
Page 98: Filling Liquid Chemicals Using The Turbofiller
5 - Operation Filling Liquid Chemicals Using the TurboFiller μ ATTENTION! We advice to use the TurboFiller, when you fill chemicals on the sprayer. 1. Fill the MainTank at least 1/3 with water (unless otherwise stated on the chemical container label). 2.
Page 99: Filling Powder Chemicals Using The Turbofiller
5 - Operation 11. Turn the agitation valve towards “Agitation”. μ ATTENTION! If foaming is a problem, reduce the agitation. 12. When the spray liquid is well agitated, turn the handle for pressure SmartValve towards “spraying” position. Continue agitation during spraying of the crop.
Page 100: Agitation Before Resuming A Spray Job
5 - Operation 8. If the chemical container is empty, it can be rinsed by the “chemical container cleaning device”. Place the container over the multi-hole nozzle and push the upper lever to the left of the TurboFiller. € DANGER! In order to avoid spray liquid hitting the operator, do not press the lever unless the multi-hole nozzle is covered by a container, as spray liquid may otherwise hit the operator! μ...
Page 101: Before Returning To Refill The Sprayer
5 - Operation 6. Now it is possible to resume the spray job. Turn pressure SmartValve towards “Spraying” and start spraying. Before Returning to Refill the Sprayer If refilling the sprayer at the farm, or at a fixed filling place without a filling space with hard surface and drain to a closed reservoir, then rinse sprayer before returning to refill.
Page 102: Turbofiller Rinsing
5 - Operation TurboFiller Rinsing ÷ NOTE! It is important to suck from the RinseTank or an external tank with clean water. Rinse the TurboFiller and chemical containers as follows: Cleaning Empty Containers - TurboFiller Lid is Open 1. Put container over the rotating flushing nozzle in the middle of the TurboFiller, so that the nozzle is inside the container.
Page 103: Liquid Fertilizer
1. In the controller, go to menu [3.5.1 Adjustment of specific gravity]. 2. Set specific gravity. 3. Press Enter to confirm. Additional Information See the other book delivered from HARDI - Spray Technique - to get further information about: • Calibration of the sprayer • Nozzle Choice • Nozzle Wear •...
Page 104: Operating Limits
ATTENTION! It is recommended not to drive faster than 16 km/h when spraying. μ ATTENTION! The pressure range for the nozzles are 1.5 - 5 bar (except for HARDI INJET nozzles, which are ranging from 3-8 bar). The spraying pressure should be within these limits.
Page 105: Cleaning
For the best result, use a cleaning agent recommended by HARDI, e.g. AllClearExtra. • Sometimes it is necessary to leave spray liquid in the tank for short periods, e.g. overnight, or until the weather becomes suitable for spraying again.
Page 106: Quick Reference - Cleaning
5 - Operation Quick Reference - Cleaning 5 x 1/6 5 x 1/6 μ ATTENTION! Pump speed 250-280 rpm. A. Turn On. B. Turn Off. C. Minimum 45 seconds with nozzles Off. D. Spray until air comes out of nozzles. When the pressure drops, close the regulation valve by pressing the spray pressure switch on the SprayBox upwards (increase pressure), until yellow LED lights on the valve (this can take up to 10 seconds).
Page 107: Standard Cleaning
5 - Operation Standard Cleaning μ ATTENTION! For cleaning between spray jobs, where crops are not very sensitive towards chemicals just sprayed. 1. Engage the pump with tractor in idle, so that pump speed is as low as possible (approx. 250-280 or 550-580 RPM, depending on pump type).
Page 108: General Cleaning Of Maintank And Liquid System
5 - Operation General Cleaning of MainTank and Liquid System In the following, the cleaning procedure described in general terms. μ ATTENTION! Thorough cleaning of the sprayer is to be carried out when shifting to crops, which are very sensitive to chemicals just sprayed, or prior to storage for a longer period.
Page 109: Use Of Rinsetank And Rinsing Nozzles
5 - Operation Use of RinseTank and Rinsing Nozzles The integrated RinseTank can be used for two different purposes. μ ATTENTION! If a cleaning procedure is given on the chemical label, follow it closely. In-Field Diluting Before Cleaning In-field diluting of remaining spray liquid residue in the spraying circuit should be carried out, before cleaning the sprayer. Rinsing the MainTank and liquid system: 1.
Page 110: Technical Residue
5 - Operation Rinsing When MainTank Is Not Empty Rinsing the pump, operating units, spray lines, etc. in case of stop in spraying (e.g. because of rain), before MainTank is empty. Cleaning of the liquid system: 1. Turn the suction SmartValve towards .
Page 111: Using The Drain Valve
5 - Operation Using the Drain Valve Operate the drain valve from the ladder, just beside the main tank lid. 1. Pull the string to open the drain valve. 2. The valve is spring-loaded, but pulling the string upwards in the V- shaped slit will keep it open.
Page 112: Full Internal Cleaning (Soak Wash)
WARNING! It is the responsibility of the sprayer operator or owner to clean the sprayer sufficiently, to prevent contamination of the environment, crop damage and health and safety hazards to the operator and the public. HARDI cannot be held responsible for any damage or incidents related to insufficient cleaning. μ...
Page 113: Outside Cleaning - Use Of External Cleaning Device (Optional)
5 - Operation Outside Cleaning - Use of External Cleaning Device (optional) Use the External Cleaning Device to clean the sprayer on the outside in the field as required. μ ATTENTION! Before attempting an external rinsing, make sure the MainTank is empty and rinsed! Any liquid left in the MainTank will be mixed with the clean water used for external rinsing! ÷...
Page 114 5 - Operation 9. Unroll the hose from the reel. 10. Turn the agitation valve for and clean the sprayer with the spray gun. 11. After cleaning, close the agitation valve again. 12. Roll the hose on the reel again. ÷...
Page 115: Maintenance
BALL BEARINGS and PUMP Lithium based grease SHELL Gadus S3 V550L 1 MOBIL grease XHP 462 Consistency NLGI grade 2 Hardi pump grease cartridge TOTAL Multis Complex SHD 460 (400g): Item no. 28164600 Viscosity (@40°C) > 460 cSt SLIDE BEARINGS...
Page 116: Grease Nipple
6 - Maintenance Grease Nipple When lubricating the sprayer, please use a grease gun that fit the dimensions of the grease nipples. Nipple head type: DIN 71412 Nipple head size (A): 6.5 mm μ ATTENTION! If grease is leaking from the nipple near its threaded part, when grease is being applied, please tighten the nipple by using a spanner or similar.
Page 117: Lubrication Plan - Boom Wings
6 - Maintenance Lubrication Plan - Boom Wings...
Page 118: Lubrication Plan - Trailer/Paralift
6 - Maintenance Lubrication Plan - Trailer/ParaLift 2x 30 ÷ NOTE! Position 4 is for suspended sprayers only. ParaLift Central Lubrication There are 4 grease points in each side. The grease nipples are located at the rear of the chassis in both sides.
Page 119: Lubrication And Oiling Plan - Pto
6 - Maintenance Lubrication and Oiling Plan - PTO The amount of grease to be applied is mentioned in grams (g). Test your grease gun to see how many grams it supply, for example after 5 strokes. μ ATTENTION! It is important to apply the correct amount of grease at the intervals. Too little or too much grease will shorten the lifetime of the PTO.
Page 120: Greasing The Pump
6 - Maintenance Greasing the Pump Grease the pump as follows: • Factory greased: 300 g grease into each lubrication point (A). • Normal operation: Greasing every 50 hours with 30 grams of grease into each lubrication point (A). Also refer to “50 Hours Service - Greasing the Pump”...
Page 121: Service And Maintenance Intervals
National or regional laws may require periodic inspection of the sprayers in use. See the following section for more details. The user may carry out the subsequent periodic service and maintenance work. Contact your HARDI dealer if in doubt. If this work completed correctly, the sprayer will run efficiently and it will prolong its lifetime.
Page 122: Tightening Bolts And Nuts
6 - Maintenance Tightening Bolts and Nuts When tightening bolts and nuts as a part of periodic service or due to replacement of spare parts, it is important to apply the correct torque. This will prevent accidents and prolong the lifetime of the parts included in the bolted joints. If not stated otherwise in this book, please tighten bolts and nuts using the following torques.
Page 123: Tightening Hydraulic Hoses
6 - Maintenance Tightening Hydraulic Hoses When tightening hydraulic hoses as a part of periodic service or due to replacement of spare parts, it is important to apply the correct torque. This will prevent accidents and prolong the lifetime of the parts connected with the hoses. If not stated otherwise in this book, please tighten hydraulic hoses using the following torques: Hose Size Thread Size...
Page 124: 10 Hours Service - Easycleanfilter
6 - Maintenance 10 Hours Service - EasyCleanFilter This filter has a clogging indicator, but even if this indicator does not show clogging, the filter mostly needs cleaning every 10 hours. ÷ NOTE! The controller will show a service interval message, when it is time for cleaning the filter.
Page 125: 10 Hours Service - Cyclonefilter
6 - Maintenance 10 Hours Service - CycloneFilter Servicing the Filter 1. Turn the pressure SmartValve towards 2. Unscrew the filter lid (A). 3. Lift lid and filter (B) out of the housing. 4. Turn the two locks (C) outwards to unlock the filter from the lid. 5.
Page 126: 10 Hours Service - Spraying Circuit
6 - Maintenance 10 Hours Service - Spraying Circuit Fill with clean water and operate all functions. Check for leaks using a higher spray pressure than normal. Check nozzle spray patterns visually using clean water. 10 Hours Service - Brakes Apply the brake pedal and check the function of trailer the brakes.
Page 127: 50 Hours Service - Wheel Nuts
6 - Maintenance 50 Hours Service - Wheel Nuts Tighten wheel nuts as follows. Mounting wheel hub to rim plate: Torque 490 Nm. Tightening sequence for wheel nuts: See illustration for your wheel hub version and tighten in the numbered order. μ...
Page 128: 100 Hours Service - Check/Adjust Drawbar
6 - Maintenance 100 Hours Service - Check/Adjust Drawbar ÷ NOTE! This adjustment is only valid for a high hitch drawbar. You must adjust the drawbar if too many sideways movements occur. 1. Loosen counternuts (B). 2. Regulate on the turnbuckles (A) on each side to adjust and align the drawbar.
Page 129: 250 Hours Service - Adjustment Of Wheel Brakes
6 - Maintenance 250 Hours Service - Adjustment of Wheel Brakes 1. Jack up the rear of the sprayer from the ground and support with axle stands placed under the wheel axle. Make sure the sprayer is stable and secured before carrying out any adjustments.
Page 130: 250 Hours Service - Air Brake Filters
ATTENTION! The wheel axle has a vertical and an horizontal cotter pin hole. Use the one first aligned with the notch, when loosening the castle nut. ± WARNING! If you do not feel totally confident changing wheel bearings, then contact your HARDI dealers workshop.
Page 131: 1000 Hours Service - Wheel Bearings And Brakes
6 - Maintenance 1000 Hours Service - Wheel Bearings and Brakes Check the condition of the bearings and brake wear parts in the following way: 1. Place brake chocks in front of and behind the left wheel. To service, jack up the right wheel. 2.
Page 132 24. Repeat the steps for servicing the left wheel. Remember to place chocks on both sides of the right wheel. ± WARNING! If you do not feel very confident changing wheel bearings or brakes, then contact your HARDI dealer’s workshop.
Page 133: Occasional Maintenance
The operator must select appropriate intervals for the occasional maintenance. If in doubt, contact your local HARDI dealer. Lifting and Removing the Pump When lifting and removing the pump, use a shackle fitted to the built-in lifting eye located between the heads (A).
Page 134: Pump Valves And Diaphragms Renewal
6 - Maintenance Pump Valves and Diaphragms Renewal Pump model: 464. 1. Lift off the plastic covers (A) with your hands by pulling with the fingertips while pushing with the thumbs in the centre. Valve Renewal 2. Loosen the 4 head bolts (B). 3.
Page 135 Lubrication after Assembly After disassembling the pump for diaphragm renewal, etc., you MUST lubricate with 200 g grease into each lubrication point. HARDI pump grease cartridge (400g): HARDI item no. 28164600 Overhaul Kit Pump model: 464. It is possible to order an overhaul kit for the diaphragm pump (valves, seals, diaphragms etc.).
Page 136: Speed Transducer For The Pump
6 - Maintenance Speed Transducer for the Pump The speed transducer that measures rotations per minute (RPM), is located at the inner side of the PTO shield. The sensor is an inductive type, which requires metallic protrusions to pass by it to trigger a signal. If exchanging the sensor, it must installed accurately to function properly.
Page 137: Drain Valve Seal Replacement
6 - Maintenance Drain Valve Seal Replacement If the MainTank drain valve leaks, change the seal and seat in the following way. € DANGER! Do not enter the inside of the tank - it is possible to replace all parts from the outside of the tank! ±...
Page 138: Nozzle Holder Assembly
6 - Maintenance Nozzle Holder Assembly If leaks of fluid occur in the nozzle holders on the spray boom, it is necessary to check the sealing. To locate the gaskets disassemble the nozzle holder. Recommendation is occasional maintenance of the gaskets and nozzle holders. Usually is poor sealing caused by: •...
Page 139 6 - Maintenance 3. With the locking piece (B) removed, place the screwdriver as shown and pull to remove the upper part (C) of the nozzle holder. Here the separate locking piece (B) and the upper part (C). 4. Inside the lower part (D), the O-ring (E) is located. 5.
Page 140: Feed Pipe Assembly
6 - Maintenance Feed Pipe Assembly If fluid leaks occur from the pipelines on the spray boom, it is necessary to check the sealing. It is necessary to disassemble the pipe fitting to locate the O-ring/gasket. Recommendation is occasional maintenance of the O-rings/gaskets and pipe assemblies. Usually is poor sealing caused by: •...
Page 141: 3-Way Valve Adjustment
6 - Maintenance Remove Lock Ring If necessary to replace the lock ring, remove the old one the following way: 1. Fit a union nut (A) in reverse direction. 2. Push the union nut (A) over the lock ring (D). 3.
Page 142: Safety Valve Activation
6 - Maintenance Safety Valve Activation To make the fluid system work perfectly over time, it is good practice regularly to provoke opening of the safety valve. This prevents clogging and ensures proper function of the safety valve. Open the valve by turning the pressure SmartValve to “Pressure draining”...
Page 143: Boom Adjustment Order
6 - Maintenance Boom Adjustment Order Carry out adjustments in the following order: 1. Trapeze suspension and centre section. 2. Inner wing. 3. Outer wing(s). 4. Breakaway. Alignment of Centre and Inner Wings 1. Unfold the boom and check the alignment of the inner wing with the centre section.
Page 144: Alignment Of Inner And Outer Wings
6 - Maintenance Alignment of Inner and Outer Wings Unfold the boom and check that the boom wings are aligned. If adjustment is necessary: 1. SPB boom type: Remove the stop device (A) from the inner wing. SPC boom type: Loosen the stop device (A). 2.
Page 145: Breakaway Section Adjustment
6 - Maintenance Breakaway Section Adjustment The function of the breakaway section is to prevent or reduce boom damage, should it strike an object or the ground. Adjust the nut (A), until the breakaway will release at a force of 80 N at the extremity.
Page 146: Adjusting Rear Cable
6 - Maintenance Adjusting Rear Cable 1. Raise the boom to its highest position. Fold it to transport position with tilt cylinders fully extended. Make sure that fold cylinders are pressurized and that the boom is folded all the way in. 2.
Page 147: Adjusting Boom Level To Ground
6 - Maintenance Adjusting boom level to ground Unfold the boom and check that the boom sections are parrallel to the centre frame and level to the ground. Adjust if necessary, as decribed below. Adjustment is carried out with the boom unfolded. For SPB-Y &...
Page 148: Yaw Rubber Dampers (Spc Boom Only)
6 - Maintenance Yaw Rubber Dampers (SPC Boom only) Inspect the basic adjustment of the rubber yaw dampers. Basic Adjustment On the figure the channel section (B) is a part of the centre section frame, and the yaw rubber damper (C) is held by the fixing part (D). If necessary, measure and adjust the yaw damper by means of the two M12 nuts (A).
Page 149: Wear Bushing Replacement On Paralift
6 - Maintenance Wear Bushing Replacement on ParaLift Inspect and renew the wear bushes before they worn through. 1. Connect the trailer to a tractor and unfold the boom to working position. 2. Lift the boom centre frame with a lifting device and support it, until the load relieved from the parallelogram arms.
Page 150: Tyre Change
6 - Maintenance Tyre Change € DANGER! If it is time to change tyres, recommended is to leave this job to a specialist and follow the rules below. Usually the tyre itself have some fitting instructions printed. Failure to understand the fitting instructions will result in a bad seating of the tyre on the rim, and it could cause the tyre to burst leading to serious injury or death! Never fit or use damaged tyres or rims! Use of a damaged, ruptured, distorted, welded or brazed rim not allowed! Mounting Instructions...
Page 151: Venting The Boom Hydraulics
6 - Maintenance Venting the Boom Hydraulics If disassembling the hydraulic cylinders or hoses, it is necessary to vent the cylinders after reassembly. € DANGER! Failing to vent the hydraulic system when needed, may result in violent boom movements and poor boom performance.
Page 152: Off-Season Storage
6 - Maintenance Off-Season Storage General Info To preserve the sprayer intact and to protect its components, carry out following off-season storage program. Before Storage When the spraying season is over, you should devote some extra time to the sprayer. If chemical residues left over in the sprayer for longer periods, it may reduce the life of its individual components.
Page 153 6 - Maintenance 8. Apply a thin layer of anti-corrosion oil (e.g. SHELL ENSIS FLUID, CASTROL RUSTILO or similar) on all metal parts. Avoid oil on rubber parts, hoses and tyres. 9. Fold the boom into transport position and relieve the pressure from all hydraulic functions. 10.
Page 154: After Storage
6 - Maintenance After Storage After a storage period, the sprayer should be prepared for the next season the following way: 1. Remove the tarpaulin. 2. Remove the jack stands from the wheel axle, and adjust the tyre pressure. 3. Wipe off the grease from the hydraulic ram piston rods. 4.
Page 155: Fault Finding
7 - Fault Finding Operational Problems General Info € DANGER! Specialized persons should be involved in fault finding, as this is hazardous work! It might be necessary to have the sprayer operating to complete the fault finding. Operational incidents are often due to the same reasons: •...
Page 156: Liquid System
7 - Fault Finding Liquid System FAULT PROBABLE CAUSE CONTROL / REMEDY No spray from boom when turned on. SmartValve/Pressure valve positions are wrong. Set correct valve positions for spraying. Suction/pressure filters clogged. Clean suction and pressure filters. No suction from tank. See if suction fitting in main tank sump is free of sedimentation.
Page 157: Pump
7 - Fault Finding Pump FAULT PROBABLE CAUSE CONTROL / REMEDY Liquid leaks from the bottom of the pump. Damaged diaphragm. Replace diaphragm. Grease leaks from the bottom of the pump. Grease used has too low viscosity. Change to recommended grease type. Grease leaks from the shaft grease seals.
Page 158: Mechanical Problems
7 - Fault Finding Mechanical Problems Spray Boom Mechanical Issues FAULT PROBABLE CAUSE CONTROL/REMEDY Boom will not fold in or out. Cylinder Adjust the fold cylinder. Boom will not fold completely. Cables. Check adjustment of centre cables. Boom not aligned. Cables.
Page 159: Technical Specifications
8 - Technical Specifications Dimensions General Info All dimensions, values and weights are depending on scope of supply and specific adjustments. Overall Dimensions Dimension Total Length Max. 8.20 m Max. 3.00 m Max. 3.95 m Wheel and Axle Dimensions Wheel Size Track Width Track Width Track Width...
Page 160: Weight
8 - Technical Specifications Weight There are differences up to +/- 300 kg depending on the specifications of the sprayer. Conditions for the weight indications in the tables below: • Rated full tank (nominal) • Full RinseTank, 450 litres • Folded boom Tank 3000 litres: Empty tank Full tank...
Page 161: Pump Specifications
8 - Technical Specifications Pump Specifications Pump Model 464/5.5 Pump Model 464/6.5 Pump Model 464/10.0 Pump Model 464/12.0...
Page 162: Pump Capacity
Testing the pump must be carried out according to the international standard ISO 16122-2 or later revisions and substitutes. μ ATTENTION! Always conduct scheduled pump capacity tests in accordance with local laws and regulations. ÷ NOTE! Contact your HARDI dealer for more information.
Page 163: Other Specifications
8 - Technical Specifications Other Specifications Filters The higher the number of mesh, the finer the filtration. Filter Name/Position Mesh Mesh Size Colour EasyCleanFilter CycloneFilter In-Line Tank Strainer Nozzle 1.00 mm White 0.58 mm Green 0.30 mm Blue Yes* Yes* 0.18 mm Yes* Yes*...
Page 164: Temperature And Pressure Ranges
8 - Technical Specifications Temperature and Pressure Ranges Spray Liquid System Operating temperature range 2 - 40 °C Operating pressure for the safety valve 15 bar ±1 bar Operating pressure for the External Cleaning Device safety valve 10 bar ±1 bar Max.
Page 165: Tyre Pressure
8 - Technical Specifications Tyre Pressure Tyre pressure depends on: • Actual axle load. • Tyre size. • Actual speed of the sprayer. This means that it is often not possible to drive a fully loaded sprayer at maximum speed, when having narrow wheels mounted.
Page 166 8 - Technical Specifications Data for Load Index Load Index Max. Wheel Load Load Index Max. Wheel Load Symbol Speed (kg) (kg) (km/h) 2300 2360 2430 2500 2575 2650 2725 2800 1000 2900 1030 3000 1060 3075 1090 3159 1120 3250 1150 3350...
Page 167: Tractor Requirements
8 - Technical Specifications Tractor Requirements Engine Output Sprayer Power Consumption Recommended tractor engine output are as follows. Main Tank Volume (litres) Output (hp) Output (kW) 3000 4000 Main Pump Min./Max. operating power (kW): See type sign for the liquid pump. The type sign is located on the front side of the pump facing towards the tractor.
Page 168: Hydraulics
8 - Technical Specifications Hydraulics Hydraulic System Max. operating temperature 80 °C Max. operating pressure from the tractor 210 bar Min. operating pressure from the tractor 180 bar Max. flow from tractor 120 l/Min Min. flow from tractor @ 200 bar 50 - 80 l/Min* Max.
Page 169: Materials And Recycling
8 - Technical Specifications Materials and Recycling Disposal of the Sprayer You must thoroughly clean the equipment when it has completed its working life. Incinerate the tanks, hoses and synthetic fittings at an authorized disposal plant. It is possible to scrap the metallic parts. Steel parts are made of various types of treated steel. Always follow local legislation regarding disposal.
Page 170: Electrical Connections
8 - Technical Specifications Electrical Connections Rear Lights The wiring is in accordance with ISO 1724. Position Designation Wire Colour Left direction indicator Yellow Free (max. 55 W) Blue Ground White Right direction indicator Green Right rear position lamp Brown Stop lamps Left rear position lamp Black...
Page 171: Electrical Connections For Spraybox Ii And Iii
8 - Technical Specifications Electrical Connections for SprayBox II and III 39- or 37-poled plug with cable. 39-pole 37-pole SprayBox II and III End nozzle L End nozzle R +12V sensor PWM 1TX Optional 5 Reg. feedback Option 1 4-20mA Option 2 Frq S9+/Air angle 0-5V S9-/Fan speed 0-5V...
Page 172: Hydraulic Diagrams
8 - Technical Specifications Hydraulic Diagrams Hydraulics for SPY Boom Hydraulics for Chassis (Y-version) Push cylinder Pull cylinder...
Page 173 Index Index Brakes, 164 10 Hours Service, 126 Numerics 1000 Hours Service, 131 10 Hours Service Dimensions, 163 Air Tank for Brakes, 126 Emergency and Parking, 85 Brakes, 126 Hydraulically Activated, 82 Cyclone Filter, 125 Tractor Requirements, 168 EasyCleanFilter, 124 Bulb Change, 149 In-Line Filter, 125 Nozzle Filters, 125...
Page 174 Index Hydraulics EasyCleanFilter, 53 250 Hours Service, 128 10 Hours Service, 124 Boom, 61 Emergency Operation, 158 General Info, 75 EcoFill, 67, 102 ParaLift, 61 Electrical System, 35 Spray Box Connector, 76 Tightening Hoses, 123 System, 36 Tractor Requirements, 168 Tractor Requirements, 167 Venting Cylinders, 151 Traffic Light Connector, 76...
Page 175 Index Nozzle Pipe Assembly, 140 Quick Reference Gasket Types, 141 Cleaning, 106 Lock ring, 140 Operation, 90 O-ring, 138, 139, 140 Remove Lock Ring, 141 Rear Lights, 170 Union Nut, 140 Recycling, 169 Refill Sprayer, 101 Obligations, 11 Renewal Operator, 14 Diaphragms, 134 Occasional Maintenance, 133 Drain Valve Seal, 137...
Page 176 Index Specifications Tubes Brakes, 163 250 Hours Service, 128 Electrical for Boom and Work Light, 170 TurboFiller, 49, 96, 102 Filters, 163 Rinsing, 102 Technical Residual, 164 Suction Valve, 50, 97 Temperature and Pressure Ranges, 164 TurboDeflector Valve, 50, 97 Transmission Shaft, 163 Turning the Wheel Rim, 81 Tyre Pressure, 165...
Page 177 2. Select “HARDI” in the menu on the left. 3. Select “Spare parts catalogue” and find your spare part. 4. Online ordering is also possible. 5. Contact your HARDI dealer for further information on spare parts. User Evaluation Dear Reader, We update our instruction books regularly.
Page 178 HARDI INTERNATIONAL A/S Herthadalvej 10, DK-4840 Nørre Alslev - DENMARK...

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