Flo CoRe+ MAX Installation Manual
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Flo CoRe+ MAX Installation Manual

Pedestal and cable management system
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Summary of Contents for Flo CoRe+ MAX

  • Page 1 Pedestal and Cable Management System Installation Guide...

  • Page 2: Table Of Contents

    Table of Contents Introduction ..........................4 Safety and Maintenance Instructions ..................4 2.1. Safety Symbols on your Unit ..........................4 2.2. Instructions Pertaining to the Risk of Fire or Electric Shock ................. 5 2.3. Important General Safety Instructions ......................5 2.4.
  • Page 3 6.2.1. Required Material ............................28 6.2.2. Before Getting Started ........................... 29 6.2.3. Cable Management System Installation..................... 30 6.3. Dual Back-to-Back Charging Station Installation ................... 31 6.3.1. Required Material ............................. 31 6.3.2. Before Getting Started ........................... 32 6.3.3. Installing the Back-to-Back Cable Management System ................ 33 6.4.

  • Page 4: Introduction

    2. Safety and Maintenance Instructions Read all the instructions before using this product. PLEASE SAVE ALL THE INSTRUCTIONS OF THIS MANUAL. Refer to the CoRe+ MAX Installation Guide for your product’s complete Safety and Maintenance Instructions. 2.1. Safety Symbols on your Unit This unit is equipped with a protective conductor terminal.

  • Page 5: Instructions Pertaining To The Risk Of Fire Or Electric Shock

    Electric Shock WARNING: When using electric products, basic precautions should always be followed, including the following. This manual contains important instructions for the CoRe+ MAX models that must be followed during the installation, operation, and maintenance of the unit. 2.3.

  • Page 6: Safety And Maintenance For The Pedestal And Cable Management System Installation

    2.5. Safety and Maintenance for the Pedestal and Cable Management System Installation IMPORTANT SAFETY INSTRUCTIONS – PLEASE DO NOT DISCARD THESE INSTRUCTIONS Read this section carefully before installing the pedestal. This pedestal was designed to be ground-based. It must be mounted on a non-combustible surface. 2.

  • Page 7: Pedestal Specifications

    Ground sticker Safety warning sticker Specification information sticker 3.1.1. Specifications The table below displays the pedestal specifications: Product family CoRe+ MAX Model ACPE000022 Ingress protection rating 3R enclosure type; suitable for outdoor use Shipping weight Approximately 25 lbs. not including packaging Security standard UL 50E / CSA C22.2 No.

  • Page 8: Dimensions

    3.1.2. Dimensions The image below shows the dimensions of the pedestal.

  • Page 9: Pedestal Anchor

    Certain types of installations may require a concrete base. Refer to the section below for more information. 3.2.1. Anchor Specifications ACAN0001 or The installer can use a FLO prefabricated anchor (part number: C+V1-ANCHOR) or make their own using 12” long ½” threaded rods spaced according to the image below. Prefabricated anchor Threaded rod spacing 3.2.2.
  • Page 10 The conduits should be off-centered toward the door, with the outside of the conduits at a minimum distance of 1.25’’ (32 mm) from the center of the anchor pins. The 2 conduits must be placed side by side and centered between the anchor pins, which are located on each side of the pedestal access door.
  • Page 11 90.00 25.40 mm [3.5 " ] [1 " ] 63.50 [2.5 " ] 63.50 mm [2.5 " ] 69.85 mm [2.75 " ] 63.50 mm [2.5 " ] Ø 63.50 mm [2.5 " ]...

  • Page 12: Installation

    3.3. Installation The pedestal base and conduit installation vary according to the charging station configurations. 3.3.1. Cascading Single Station Pedestals Cascading single station pedestals have the following characteristics: Access door side When a single charging station head is mounted on a pedestal, it should always be facing the parking space it is serving.

  • Page 13: Cascading Back-To-Back Station Pedestals - Charging Stations On Front And Back

    3.3.3. Cascading Back-to-Back Station Pedestals – Charging Stations on Front and Back Cascading dual back-to-back station pedestals with charging stations on the front and back have the following characteristics: When 2 charging station heads are placed on the front and Access door side back of the pedestal, they should be facing the parking space they are serving.

  • Page 14: Cascading Kit

    3.4. Cascading Kit The cascading kit allows electricians to connect several charging stations to a single circuit from the main panel. Two versions are available: one without a built-in disconnect device (Pedestals ACPE001040 and ACPE001060) and one where this device is included (Pedestal ACPE00100). In the latter case, the cascading kit has 2 separate assemblies, a pre-assembled mounting bracket, and a breaker lock.
  • Page 15 3.4.1.2. Wiring Information The wires used for the installation of the cascading kit must have the following characteristics: The conductors must be rated at 90 °C or more.   The conductors must be rated at 300 V or more. Use copper or aluminum conductors OR use copper, copper-clad aluminum, or aluminum conductors ...

  • Page 16: Cascading Kit Breaker Locks

    3.4.2. Cascading Kit Breaker Locks The breaker lock kit (part number ASME0539) is a separate kit to be assembled on the breaker after completing the wire connection. NOTE that the breaker lock kit is only intended for the 100 A circuit cascading kit configuration (part number ACPE01100).

  • Page 17: Installing A Cascading Kit On A 250 A Circuit

    4. Installing a Cascading Kit on a 250 A Circuit Follow the instructions below to install a cascading kit on a 250 A circuit. Use the 100 A cascading kit model including 2 double-circuit 100 A breakers (part number ACPE001100). Use Electrical Circuits on Different AWG 4/0 90 °C copper or aluminum conductors for the installation.

  • Page 18: Installing The Pedestal And Charging Station

    5. Installing the Pedestal and Charging Station Follow the steps below to install the pedestal and the charging station: Slide the pedestal over the assembly, ensuring that the terminal blocks are facing the access door at the bottom of the pedestal. Tighten the 4 mounting nuts that secure everything to the anchor (max. torque: 36 LB-FT [50 N-M]).
  • Page 19 2 screws provided (max. torque: 8 LB-IN [0.9 NM]). Repeat steps 1–4 for the second breaker lock. 7. Install each charging station on the pedestal as per the CoRe+ MAX Installation Guide. 8. Close the pedestal access door.

  • Page 20: Installing The Cable Management System

    6. Installing the Cable Management System The cable management system can be installed on the following configurations: The wall-mounted charging station installation  The single charging station installation  The dual back-to-back charging station installation  The dual side-by-side charging station installation ...
  • Page 21 Image Reference Included Material Quantity Number Wall-mounted cable management system columns and cable clamp Lower wall mount bracket Upper wall mount bracket Spacing shim Self-adhesive rubber band ¼-20 x 2¾ screw, ¼-20 bolt and split lock washer (max. 1 each torque: 80 LB-IN [9.0 N-M]) 6.1.1.1.

  • Page 22: Before Getting Started

    6.1.2. Before Getting Started Before getting started, follow the steps below: CAUTION: Before getting started, cut off the current to prevent an electric shock. Make sure to remove the security screw used to hold the counterweight during transport when unpacking the cable management system. 2.
  • Page 23 Installing the Pedestal and Charging Station First, install the charging station. Refer to the section section 5. CoRe+ MAX Installation Guide ) above and the , as needed. Then, install the cable Cable Management System management system as indicated in the Installing a section below.
  • Page 24 Measurements for the CoRe+ MAX on a Wall-Mounted Installation ’...

  • Page 25: Installing A Cable Management System

    6.1.3. Installing a Cable Management System Follow the steps below to install the cable management system: Install 1 of the 2 spacing shims and the lower wall mount bracket at the desired height by using two ¼’’ diameter screws and the appropriate washers. Make sure that both brackets are levelled horizontally. 2.
  • Page 26 4. Install the top bracket and the rectangular spacing shim while inserting the column between the parts. Once you ensure that the bracket is flush with the plate and the assembly is level, secure it with the appropriate screws (according to the wall type). 5.

  • Page 27: Single Charging Station Installation

    6.2. Single Charging Station Installation The section below contains information and instructions on how to install a cable management system on a single electric vehicle (EV) charging station installation.

  • Page 28: Required Material

    6.2.1. Required Material The table below describes the material included with the EV charger. Use the number in the table to refer to the material in the image. Image Reference Number Included Material Quantity Cable management system columns and cable clamp Empty column Column mount bracket Round spacing shims...

  • Page 29: Before Getting Started

    Before Installing a Cable Management System on a New Single Charging Station First, install the pedestal and the charging station. Refer to the Installing the Pedestal and Charging CoRe+ MAX Installation Guide Station section for more information and the as needed.

  • Page 30: Cable Management System Installation

    6.2.3. Cable Management System Installation Install the rectangular spacing shim, place the column, then install the upper mount bracket on top. Screw the parts together loosely with ¼-20 screws or self-drilling screws. The cable management system column is held in place but still moves freely to allow the lower mounting hardware to be installed.

  • Page 31: Dual Back-To-Back Charging Station Installation

    CAUTION: This pedestal is certified as an electrical enclosure, and any alteration must comply with local regulations. 6.3. Dual Back-to-Back Charging Station Installation The section below contains information and instructions on how to install the cable management system on a back-to-back electric vehicle (EV) charging station installation.

  • Page 32: Before Getting Started

    Charging Station First, install the pedestal and charging station. Refer to the Installing the Pedestal and Charging Station section 5 CoRe+ MAX Installation Guide section( . ) of this guide for more information and the as needed. 2. Then, prepare the installation material for the cable management systems and follow the instructions in Installing the Back-to-Back Cable Management System section below.

  • Page 33: Installing The Back-To-Back Cable Management System

    6.3.3. Installing the Back-to-Back Cable Management System Install the rectangular spacing shim, place the column, then install the upper mount bracket on top. Screw the parts together loosely with ¼-20 screws so that the cable management system column is held in place but still moves freely to allow the lower mounting hardware to be installed.

  • Page 34: Dual Side-By-Side Charging Station Installation

    6.4. Dual Side-by-Side Charging Station Installation The section below contains information and instructions on how to complete a dual side-by-side electric vehicle (EV) charging station installation. 6.4.1. Required Material The table below describes the material included with the EV charger. Use the number in the table to refer to the material in the image.

  • Page 35: Before Getting Started

    Installing the Pedestal and First, install the pedestal and charging station. Refer to the Charging Station section 5. CoRe+ MAX Installation Guide section ( ) for more information and the needed. Then, prepare the installation material for the side-by-side charging station mount brackets...

  • Page 36: Installing The Cable Management System And Supports

    6.4.2.2. Before Installing a Cable Management System on an Existing Side-by-Side Charging Station Installation Prepare the installation material for the side-by-side charging station mount brackets and cable management systems and follow the instructions below. 6.4.3. Installing the Cable Management System and Supports Assemble the flexible tube.
  • Page 37 6. Place the cable management system column inside the charging station mount bracket. Position it tightly in the corner. RECOMMENDATION: To position the column, stand in front of the charging station and place the output (cable clamp) of the cable management system on the exterior side. Insert a gasket between the pedestal and the back cover.
  • Page 38 NOTE that each column mount bracket has a slot to facilitate its installation. This slot must be placed on the front side of the bracket, in other words on the side where the charging station will be installed. Do not screw the bolts too tightly while placing the brackets so that you can move them easily and position them correctly.
  • Page 39 Installing the Pedestal and Charging Station 12. Install or reinstall the charging stations. Refer to the section section 5. CoRe+ MAX Installation Guide ) and the as needed. Positioning the Cable Clamp section 7. 13. Position the cable clamp. Refer to the...

  • Page 40: Positioning The Cable Clamp

    7. Positioning the Cable Clamp Follow the steps below to position the cable clamp: Pull on the cable management system cable to hold the cable clamp in your hand. 2. Remove the Phillips screws. 3. Plan to position the cable clamp 97’’ (246.4 cm) from the output. RECOMMENDATION: The cable portion between the clamp and the charging connector must not touch the ground when the cable management system is completely retracted.
  • Page 41 7. Wind the cable overhang around the charging station cable holder. 8. Position the cable clamp approximately 97’’ (246.4 cm) from the cable output under the charger.

  • Page 42: Poster Panel Installation

    8. Poster Panel Installation The section below contains information and instructions on how to position the poster panel. 8.1. Required Material The table below describes the material included with the EV charger. Use the number in the table to refer to the material in the image.

  • Page 43: Positioning The Poster Panel

    Image Reference Included Material Quantity Number Poster panel (including 2 sides) Attachment plate and screws Bolts, washers, and split lock washer (max. torque: 30 LB-IN 4 each [3.3 N-M]) 8.2. Positioning the Poster Panel Follow the steps below to position the poster panel: The top of the column has embedded screws with rubber caps and washers attached to them.
  • Page 44 2. The poster panel is comprised of 2 parts. Before installing it, place the plate inside the panel and secure the attachment plate to the base of one of the panels with the provided screws by inserting the screws inward. 3.
  • Page 45 4. Install the second panel according to the instructions in the previous step and screw in the attachment plate to assemble both panels together. 5. Screw the bolts and washers on the second panel.

  • Page 46: Electrical Circuits On Different Configurations

    9. Electrical Circuits on Different Configurations 9.1. One or Two Devices on Separate Electrical Circuits Grounding...

  • Page 47: Multiple Pedestals, Multiple Devices On Separate Electrical Circuits

    9.2. Multiple Pedestals, Multiple Devices on Separate Electrical Circuits Grounding...

  • Page 48: Multiple Pedestals, Multiple Devices Sharing The Same Electrical Circuit

    9.3. Multiple Pedestals, Multiple Devices Sharing the Same Electrical Circuit Grounding connection from cascading kit to pedestal...

  • Page 49: Multiple Pedestals, Multiple Devices Sharing The Same Electrical Circuit, But With A Circuit Breaker For Each Device

    9.4. Multiple Pedestals, Multiple Devices Sharing the Same Electrical Circuit, but with a Circuit Breaker for each Device Grounding connection from cascading kit to pedestal...

  • Page 50: Servicing The Charging Station

    10. Servicing the Charging Station To access the charging station for servicing purposes, follow the instructions below: 10.1. 250 A Circuit Unlock the lock on the pedestal access door latch, if applicable. 2. Remove the pedestal access door screws, if applicable, and open the door. 3.

  • Page 51: Copyright And Liability Information

    FLO_Core+ MAX_Pedestal and CMS Installation Guide_V.2.0.0_2022-09-20_CA_US_EN © 2022 FLO Services USA Inc. All rights reserved. FLO, the FLO logo, LEAD THE WAY, and TRACEZ LA VOIE are trademarks of Services FLO Inc. used under license by FLO Services USA Inc. ADDÉNERGIE is a trademark of AddÉnergie Technologies Inc.
  • Page 52 Contact us Telephone: 1 855 543 8356 Email: Info@flo.com Website: Flo.com Eastern office: 2800, Louis-Lumière Street, office 100, Québec, QC, Canada - G1P 0A4 Regional office – Western Canada: #501 – 4190 Lougheed Highway, Burnaby, BC, Canada - V5C 6A8...

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