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crankshaft end play, measuring . . . . . . . . . 186
crankshaft run-out, checking at bearing pin . 186
®
cylinder -
Nikasil
coating . . . . . . . . . . . . 187
cylinder head, checking . . . . . . . . . . . . . . 194
cylinder, checking/measuring . . . . . . . . . . 188
drive wheel of balancer shaft, removing . . . 187
electric starter drive, checking . . . . . . . . . . 198
freewheel, checking . . . . . . . . . . . . . . . . . 196
freewheel, installing . . . . . . . . . . . . . . . . . 197
freewheel, removing . . . . . . . . . . . . . . . . . 196
left engine case section . . . . . . . . . . . . . . 179
lubrication system, checking . . . . . . . . . . . 183
main shaft, disassembling . . . . . . . . . . . . . 204
oil pressure regulator valve, checking . . . . . 182
piston ring end gap, checking . . . . . . . . . . 190
piston, checking/measuring
piston/cylinder, mounting clearance measur-
ing ............................. 189
pivot points of camshafts, checking . . . . . . 191
right engine case section . . . . . . . . . . . . . 177
shift mechanism, checking . . . . . . . . . . . . 202
shift shaft, preassembling . . . . . . . . . . . . . 203
timing assembly, checking . . . . . . . . . . . . 199
timing chain tensioner, preparing for installa-
tion
transmission, checking . . . . . . . . . . . . . . . 205
valve spring seat, checking . . . . . . . . . . . . 194
valve springs, checking . . . . . . . . . . . . . . 193
valves, checking
valves, installing
valves, removing . . . . . . . . . . . . . . . . . . . 192
work on the intake camshaft . . . . . . . . . . . 190
Engine - work on the individual parts
camshafts, checking
crankshaft position sensor, removing . . . . . 245
drive wheel of the balancer shaft, installing . 187
stator, removing
Engine - work on the individual parts
crankshaft position sensor, installing . . . . . 246
stator, installing . . . . . . . . . . . . . . . . . . . . 246
Engine - working on the individual parts
clutch, checking
countershaft, assembling . . . . . . . . . . . . . 207
countershaft, disassembling . . . . . . . . . . . 205
main shaft, assembling . . . . . . . . . . . . . . . 207
Engine assembly
alternator cover, installing ............. 227
camshafts, installing . . . . . . . . . . . . . . . . . 224
clutch basket, installing . . . . . . . . . . . . . . 215
clutch cover, installing . . . . . . . . . . . . . . . 218
clutch discs, installing
clutch push rod, installing . . . . . . . . . . . . . 230
crankshaft, installing . . . . . . . . . . . . . . . . . 209
cylinder head, installing
engine, removing from the engine assembly
stand ........................... 231
force pump, installing . . . . . . . . . . . . . . . . 213
left engine case, installing . . . . . . . . . . . . . 211
locking lever, installing . . . . . . . . . . . . . . . 215
oil filter, installing . . . . . . . . . . . . . . . . . . . 229
oil screen, installing . . . . . . . . . . . . . . . . . 229
piston, installing . . . . . . . . . . . . . . . . . . . . 221
primary gear, installing . . . . . . . . . . . . . . . 213
shift drum locating unit, installing . . . . . . . . 215
shift drum, installing . . . . . . . . . . . . . . . . . 210
shift forks, installing . . . . . . . . . . . . . . . . . 210
shift rails, installing . . . . . . . . . . . . . . . . . . 210
188
shift shaft, installing . . . . . . . . . . . . . . . . . 215
spacer, installing ................ 212, 230
spark plug, installing ................ 229
starter drive, installing
suction pump, installing . . . . . . . . . . . . . . 214
timing chain tensioner, installing
timing chain, installing
torque limiter, installing . . . . . . . . . . . . . . . 227
200
transmission shafts, installing . . . . . . . . . . 209
valve clearance, adjusting . . . . . . . . . . . . . 226
valve clearance, checking . . . . . . . . . . . . . 226
valve cover, installing . . . . . . . . . . . . . . . . 228
193
water pump cover, installing . . . . . . . . . . . 219
195
Engine disassembly
alternator cover, removing
Camshafts, removing . . . . . . . . . . . . . . . . 166
clutch basket, removing . . . . . . . . . . . . . . 171
190
clutch cover, removing . . . . . . . . . . . . . . . 170
clutch discs, removing . . . . . . . . . . . . . . . 170
clutch push rod, removing . . . . . . . . . . . . . 162
245
crankshaft, removing . . . . . . . . . . . . . . . . 177
cylinder head, removing . . . . . . . . . . . . . . 166
draining the engine oil
engine case, left, removing . . . . . . . . . . . . 175
engine, positioning at ignition top dead center 165
force pump, removing . . . . . . . . . . . . . . . 173
201
locking lever, removing . . . . . . . . . . . . . . . 173
oil filter, removing
piston, removing . . . . . . . . . . . . . . . . . . . 167
preparations . . . . . . . . . . . . . . . . . . . . . . 162
primary gear, removing . . . . . . . . . . . . . . . 17 4
shift drum locating unit, removing
shift drum, removing
shift forks, removing
shift rails, removing
216
INDEX
223
220
225
212
164
162
163
172
176
176
175
337
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