Summary of Contents for Bosch Rexroth IndraControl VDP 08.3
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Electric Drives Linear Motion and and Controls Hydraulics Assembly Technologies Pneumatics Service Rexroth IndraControl R911328472 Edition 02 VDP 08.3/40.3 Operator Terminal Project Planning Manual...
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Bosch Rexroth AG DOK-SUPPL*-VDP*08.3***-PR02-EN-P Rexroth IndraControl VDP 08.3/40.3 Operator Terminal Title Rexroth IndraControl VDP 08.3/40.3 Operator Terminal Type of Documentation Project Planning Manual Document Typecode DOK-SUPPL*-VDP*08.3***-PR02-EN-P Internal File Reference RS-330926ae6b58670e0a6846a001cc849a-2-en-US-8 Purpose of Documentation This documentation describes the operator terminals IndraControl VDP 08.3 and IndraControl VDP 40.3 and the Y repeater available as accessories.
DOK-SUPPL*-VDP*08.3***-PR02-EN-P Bosch Rexroth AG 5/81 Rexroth IndraControl VDP 08.3/40.3 Operator Terminal System Presentation System Presentation Brief Description of the VDP 08.3/40.3 Operator Terminals The VDP 08.3/40.3 operator terminals are passive operator and visualization terminals. They form a PC based operator terminal when used with a control cabinet PC equipped with a CDI interface.
DOK-SUPPL*-VDP*08.3***-PR02-EN-P Bosch Rexroth AG 7/81 Rexroth IndraControl VDP 08.3/40.3 Operator Terminal System Presentation 1.2.4 VDP 40.3 Fig.1-4: VDP 40.3 with touch screen Accessories Using the Y-repeater (order code VAC01.1S-YD1-NNNN) that is provided as accessories, two VDPs can be connected to a control cabinet PC. The Y-re‐...
Bosch Rexroth disclaims as manufacturer any warranty, liability or damages occurring due to inappropriate use of the products. Fur‐ thermore, Bosch Rexroth is not paying any compensation. The user is responsible for any risks resulting from inappropriate use of the products.
10/81 Bosch Rexroth AG DOK-SUPPL*-VDP*08.3***-PR02-EN-P Rexroth IndraControl VDP 08.3/40.3 Operator Terminal Important Instructions on Use ● Handling systems and assembly systems ● Packaging and food processing machines ● Printing machines and paper converting machines ● Machine tools ● Wood processing machines The VDP 08.3/40.3 operator displays may only be operated under the assembly...
DOK-SUPPL*-VDP*08.3***-PR02-EN-P Bosch Rexroth AG 11/81 Rexroth IndraControl VDP 08.3/40.3 Operator Terminal Safety Instructions for Electric Drives and Controls Safety Instructions for Electric Drives and Controls Definitions of Terms Application Documentation Application documentation comprises the entire documentation used to inform the user of the product about the use and safety-relevant features for config‐...
DOK-SUPPL*-VDP*08.3***-PR02-EN-P Bosch Rexroth AG 13/81 Rexroth IndraControl VDP 08.3/40.3 Operator Terminal Safety Instructions for Electric Drives and Controls concept in which measures of risk reduction for personal safety depend on electrical, electronic or programmable control systems. ● The information given in the application documentation with regard to the use of the delivered components contains only examples of applications and suggestions.
14/81 Bosch Rexroth AG DOK-SUPPL*-VDP*08.3***-PR02-EN-P Rexroth IndraControl VDP 08.3/40.3 Operator Terminal Safety Instructions for Electric Drives and Controls ● Risk of injury by improper handling! Injury by crushing, shearing, cutting, hitting! ● Risk of injury by improper handling of batteries! ●...
Protective extra-low voltage is used to allow connecting devices with basic in‐ sulation to extra-low voltage circuits. On components of an electric drive and control system provided by Bosch Rexroth, all connections and terminals with voltages between 5 and 50 volts are PELV ("Protective Extra-Low Voltage") systems.
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16/81 Bosch Rexroth AG DOK-SUPPL*-VDP*08.3***-PR02-EN-P Rexroth IndraControl VDP 08.3/40.3 Operator Terminal Safety Instructions for Electric Drives and Controls Dangerous movements! Danger to life, risk of injury, serious injury or property damage! A risk assessment must be prepared for the installation or machine, with its specific conditions, in which the components of the electric drive and control system are installed.
DOK-SUPPL*-VDP*08.3***-PR02-EN-P Bosch Rexroth AG 17/81 Rexroth IndraControl VDP 08.3/40.3 Operator Terminal Safety Instructions for Electric Drives and Controls 3.3.4 Protection Against Magnetic and Electromagnetic Fields During Oper‐ ation and Mounting Magnetic and electromagnetic fields generated by current-carrying conductors or permanent magnets of electric motors represent a serious danger to persons with heart pacemakers, metal implants and hearing aids.
18/81 Bosch Rexroth AG DOK-SUPPL*-VDP*08.3***-PR02-EN-P Rexroth IndraControl VDP 08.3/40.3 Operator Terminal Safety Instructions for Electric Drives and Controls ● Always use suitable tools. Use special tools if specified. ● Use lifting equipment and tools in the correct manner. ● Use suitable protective equipment (hard hat, safety goggles, safety shoes, safety gloves, for example).
DOK-SUPPL*-VDP*08.3***-PR02-EN-P Bosch Rexroth AG 19/81 Rexroth IndraControl VDP 08.3/40.3 Operator Terminal Safety Instructions for Electric Drives and Controls Environmental protection and disposal! The agents (e.g., fluids) used to operate the product might not be environmentally friendly. Dispose of agents harmful to the environment separately from other waste.
22/81 Bosch Rexroth AG DOK-SUPPL*-VDP*08.3***-PR02-EN-P Rexroth IndraControl VDP 08.3/40.3 Operator Terminal Technical Data Ambient Conditions In operation Transport Storage Max. ambient temper‐ +5 °C up to +45 °C -20 °C up to +60 °C -20 °C up to +60 °C ature Max.
DOK-SUPPL*-VDP*08.3***-PR02-EN-P Bosch Rexroth AG 23/81 Rexroth IndraControl VDP 08.3/40.3 Operator Terminal Technical Data Standard Meaning EN 60 664-1 Overvoltage category II EN 61 131-2 Requirements regarding the 24 V outputs EN 61 131-2 Requirements on the 24 V power supply...
24/81 Bosch Rexroth AG DOK-SUPPL*-VDP*08.3***-PR02-EN-P Rexroth IndraControl VDP 08.3/40.3 Operator Terminal Technical Data Standard Title Edition DIN EN Electromagnetic compatibility (EMC) September 61000-6-4 2007 Volume: 6-4: Generic standards - emitted interfer‐ (VDE 0839-6-4) ence for industrial environments (IEC 61000-6-4:2006) DIN EN...
50 % of its original brightness. This time is 50,000 hours if the surrounding air temperature is 25 °C. The backlight can be exchanged only be the Bosch Rexroth Service, see chap‐ ter 13 "Service and Support" on page...
DOK-SUPPL*-VDP*08.3***-PR02-EN-P Bosch Rexroth AG 27/81 Rexroth IndraControl VDP 08.3/40.3 Operator Terminal Dimensions, Installation and Wiring Dimensions, Installation and Wiring Housing Dimensions 5.1.1 General Information All values in the illustrations are given in mm. 5.1.2 Housing Dimensions VDP 08.3 Housing dimensions VDP 08.3 Fig.5-1:...
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28/81 Bosch Rexroth AG DOK-SUPPL*-VDP*08.3***-PR02-EN-P Rexroth IndraControl VDP 08.3/40.3 Operator Terminal Dimensions, Installation and Wiring Fig.5-2: VDP 08.3, top view Fig.5-3: VDP 08.3, left view...
32/81 Bosch Rexroth AG DOK-SUPPL*-VDP*08.3***-PR02-EN-P Rexroth IndraControl VDP 08.3/40.3 Operator Terminal Dimensions, Installation and Wiring Fig.5-8: VDP 40.3 DI, rear view Mounting 5.2.1 Installation Notes ● The display is to be installed in such a way that an ergonomic operation is ensured.
DOK-SUPPL*-VDP*08.3***-PR02-EN-P Bosch Rexroth AG 33/81 Rexroth IndraControl VDP 08.3/40.3 Operator Terminal Dimensions, Installation and Wiring Designation of the cable grommet (mount‐ Cable diameter ing/sealing kit) QT11 11-12 mm QT12 12-13 mm Blind grommet Fig.5-9: Cable diameter and corresponding cable grommet The cables, which are lead through a cable grommet, are to be provided with a strain relief.
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34/81 Bosch Rexroth AG DOK-SUPPL*-VDP*08.3***-PR02-EN-P Rexroth IndraControl VDP 08.3/40.3 Operator Terminal Dimensions, Installation and Wiring Openings for cable grommets Fig.5-11: Dismounting the cover Using the cable grommet ● Select the corresponding cable grommet from the table, see fig. 5-9 "Cable diameter and corresponding cable grommet"...
DOK-SUPPL*-VDP*08.3***-PR02-EN-P Bosch Rexroth AG 35/81 Rexroth IndraControl VDP 08.3/40.3 Operator Terminal Dimensions, Installation and Wiring cable grommet cable cable wrap Fig.5-14: Strain relief realized by a cable wrap Using a blind grommet Not used openings are to be covered with a blind grommet.
36/81 Bosch Rexroth AG DOK-SUPPL*-VDP*08.3***-PR02-EN-P Rexroth IndraControl VDP 08.3/40.3 Operator Terminal Dimensions, Installation and Wiring ① VESA attachment with four M4 threaded bolts (75 mm × 75 mm) ② Cable bushings, appropriate for ready-made cables Fig.5-16: Position of VESA fastening screws and cable bushings 5.2.4...
DOK-SUPPL*-VDP*08.3***-PR02-EN-P Bosch Rexroth AG 37/81 Rexroth IndraControl VDP 08.3/40.3 Operator Terminal Dimensions, Installation and Wiring Electrical Wiring Wiring 230 V min. 16 mm ² (green/yellow) to the housing of the control cabinet leads 16 mm ² (green/yellow) to the device 6 mm²...
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38/81 Bosch Rexroth AG DOK-SUPPL*-VDP*08.3***-PR02-EN-P Rexroth IndraControl VDP 08.3/40.3 Operator Terminal Dimensions, Installation and Wiring Wiring 400 V min. 16 mm ² ( green/yellow) to the housing of the control cabinet leads 16 mm ² (green/yellow) to the device 6 mm² ( green/yellow)
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DOK-SUPPL*-VDP*08.3***-PR02-EN-P Bosch Rexroth AG 39/81 Rexroth IndraControl VDP 08.3/40.3 Operator Terminal Dimensions, Installation and Wiring Control cabinet PC and display to Overvoltage category I VSB 40.3 Terminal block UK6-FSI/6 with automatic cut-out TCP 10 A VSP xx.3 (PHOENIX CONTACT) is recommended VPB 40.3...
DOK-SUPPL*-VDP*08.3***-PR02-EN-P Bosch Rexroth AG 41/81 Rexroth IndraControl VDP 08.3/40.3 Operator Terminal Display and Operating Components Display and Operating Components Backlight Switch-off 6.1.1 General Information The service life of the backlight of the display is limited (see chapter 4.5 "Wear Parts" on page 25).
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42/81 Bosch Rexroth AG DOK-SUPPL*-VDP*08.3***-PR02-EN-P Rexroth IndraControl VDP 08.3/40.3 Operator Terminal Display and Operating Components Icon, Display Meaning Measure LED green Normal mode With Y-repeater: This is the ac‐ Power tive VDP LED off No DC 24 V supply voltage...
The application software is operated via the touch-sensitive interface of the display. Start the calibration via the preinstalled "IPCMnt.exe" maintenance program. The program is to be found under Start ▶ ProgramFiles ▶ Bosch Rexroth. The icons available on the touch screen depend on the used application soft‐ ware.
DOK-SUPPL*-VDP*08.3***-PR02-EN-P Bosch Rexroth AG 45/81 Rexroth IndraControl VDP 08.3/40.3 Operator Terminal Interfaces Interfaces View on the Connector Panel Fig.7-1: Connector panel of the VDP 40.3, inner side Interfaces at the VDP 7.2.1 General Information NOTICE Malfunctions due to insufficient shielding! Use only shielded cables and metallic or conductive connector/coupling covers with large-area shield support.
DOK-SUPPL*-VDP*08.3***-PR02-EN-P Bosch Rexroth AG 47/81 Rexroth IndraControl VDP 08.3/40.3 Operator Terminal Interfaces Cable length between control cabi‐ The USB connection is performed in the limited full speed mode. Only key‐ net PC and VDP greater than 30 m boards and mice can be connected to the VDP. No internal HUBs are to be (extended USB mode) integrated into these USB devices.
48/81 Bosch Rexroth AG DOK-SUPPL*-VDP*08.3***-PR02-EN-P Rexroth IndraControl VDP 08.3/40.3 Operator Terminal Interfaces USB cable USB connection USB connection type B type A for USB2.0 XUSBIN XUSB1..6 230 V ~ 24 V 24 V – – XVID XVID – XSER XSER XUSB1...4...
DOK-SUPPL*-VDP*08.3***-PR02-EN-P Bosch Rexroth AG 49/81 Rexroth IndraControl VDP 08.3/40.3 Operator Terminal Interfaces NOTICE Malfunctions of the USB2.0 connection if USB cables longer than 5 m are used. The maximum USB cable length of 5 m must not be exceeded for the USB2.0...
50/81 Bosch Rexroth AG DOK-SUPPL*-VDP*08.3***-PR02-EN-P Rexroth IndraControl VDP 08.3/40.3 Operator Terminal Interfaces NOTICE Malfunctions caused by using inappropriate cables. Use only cables listed in chapter 12 "Ordering Information" on page XVID and XSER Assignment All connections of the XVID and XSER interface are assigned.
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DOK-SUPPL*-VDP*08.3***-PR02-EN-P Bosch Rexroth AG 51/81 Rexroth IndraControl VDP 08.3/40.3 Operator Terminal Interfaces Fig.7-9: Keypad of the VDP WARNING Death or serious injury caused by wrong han‐ dling. ● The emergency stop button can be used as operating element in an emer‐...
52/81 Bosch Rexroth AG DOK-SUPPL*-VDP*08.3***-PR02-EN-P Rexroth IndraControl VDP 08.3/40.3 Operator Terminal Interfaces 7.3.2 Connection Scheme of the Keypad LED2 LED4 emergency stop Fig.7-11: Connection Scheme of the Keypad 7.3.3 Pin Assignment of the Keypad Function S1 (emergency stop) NC contact 1...
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DOK-SUPPL*-VDP*08.3***-PR02-EN-P Bosch Rexroth AG 53/81 Rexroth IndraControl VDP 08.3/40.3 Operator Terminal Interfaces NOTICE Destruction of screw terminals, insufficient contact and loss of UL/CSA certification if no copper wire is used and/or wrong tightening torque. For terminal connectors use copper wire only. Tighten the screws of the screw terminals with a torque of 2.25 lb in (0.25 Nm).
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54/81 Bosch Rexroth AG DOK-SUPPL*-VDP*08.3***-PR02-EN-P Rexroth IndraControl VDP 08.3/40.3 Operator Terminal Interfaces Fig.7-15: Connector X2, X3 on the VDP08.3 - CG device Fig.7-16: Connector X2, X3 on the VDP 40.3 - CG device...
DOK-SUPPL*-VDP*08.3***-PR02-EN-P Bosch Rexroth AG 55/81 Rexroth IndraControl VDP 08.3/40.3 Operator Terminal Maintenance Maintenance General Information The VDP 08.3/40.3 operator terminals are maintenance-free. However, some components are subject to wear and are to be replaced. NOTICE Loss of IP degree of protection caused by in‐...
DOK-SUPPL*-VDP*08.3***-PR02-EN-P Bosch Rexroth AG 57/81 Rexroth IndraControl VDP 08.3/40.3 Operator Terminal Software Software Touch Screen Software In the VDP 08.3DB and VDP 40.3DI operator displays a touch screen is inte‐ grated allowing the operation via the touch-sensitive surface of the display.
DOK-SUPPL*-VDP*08.3***-PR02-EN-P Bosch Rexroth AG 59/81 Rexroth IndraControl VDP 08.3/40.3 Operator Terminal Y-Repeater Y-Repeater 10.1 General Information This chapter describes the functions and the application of the Y-repeater. Two operator displays can be connected to one control cabinet PC using a Y-re‐...
60/81 Bosch Rexroth AG DOK-SUPPL*-VDP*08.3***-PR02-EN-P Rexroth IndraControl VDP 08.3/40.3 Operator Terminal Y-Repeater Fig.10-2: Dimensions of the Y-repeater - side view NOTICE Loss of UL compliance if operated without UL- registered housing. To guarantee an UL-compliant operation, the Y-repeater is to be operated only within an UL-registered housing.
DOK-SUPPL*-VDP*08.3***-PR02-EN-P Bosch Rexroth AG 61/81 Rexroth IndraControl VDP 08.3/40.3 Operator Terminal Y-Repeater 10.3.2 Switching Times without Devices on the USB Connections Switching condition Switching time in standard Switching time in extended USB mode USB mode Switching to an other oper‐...
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62/81 Bosch Rexroth AG DOK-SUPPL*-VDP*08.3***-PR02-EN-P Rexroth IndraControl VDP 08.3/40.3 Operator Terminal Y-Repeater Fig.10-5: View on the connector panel of the Y-repeater...
DOK-SUPPL*-VDP*08.3***-PR02-EN-P Bosch Rexroth AG 63/81 Rexroth IndraControl VDP 08.3/40.3 Operator Terminal Y-Repeater 10.4.2 Description of the Interfaces Designation Connection type Connector type (inte‐ Mating connector or at the housing grated) cable from outside X1S1 24 V voltage supply Phönix connector strip, Phönix female connec‐...
DOK-SUPPL*-VDP*08.3***-PR02-EN-P Bosch Rexroth AG 65/81 Rexroth IndraControl VDP 08.3/40.3 Operator Terminal Y-Repeater NOTICE Destruction of screw terminals, insufficient contact and loss of UL/CSA certificiation if no copper wire is used and/or wrong tightening torque. For terminal connectors use copper wire only. Tighten the screws of the screw terminals with a torque of 2.25 lb in (0.25 Nm).
66/81 Bosch Rexroth AG DOK-SUPPL*-VDP*08.3***-PR02-EN-P Rexroth IndraControl VDP 08.3/40.3 Operator Terminal Y-Repeater A voltage supply of 24 V is applied XSER1 and XVID1 Touch screen operation is activated on the VDP 08.3/40.3 no. 1. XSER2 and XVID2 Operation is activated on the VDP 08.3/40.3 no.2.
DOK-SUPPL*-VDP*08.3***-PR02-EN-P Bosch Rexroth AG 67/81 Rexroth IndraControl VDP 08.3/40.3 Operator Terminal Y-Repeater selected with a 24 V signal, see chapter 10.4.5 "24 V Supply Voltage and Digital 24 V Input " on page NOTICE Missing screen output or incorrect screen res‐...
DOK-SUPPL*-VDP*08.3***-PR02-EN-P Bosch Rexroth AG 69/81 Rexroth IndraControl VDP 08.3/40.3 Operator Terminal Environmental Protection and Disposal Environmental Protection and Disposal 11.1 Environmental Protection Production Processes The products are made with energy- and resource-optimized production pro‐ cesses which allow re-using and recycling the resulting waste. We regularly try to replace pollutant-loaded raw materials and supplies by more environment- friendly alternatives.
DOK-SUPPL*-VDP*08.3***-PR02-EN-P Bosch Rexroth AG 71/81 Rexroth IndraControl VDP 08.3/40.3 Operator Terminal Ordering Information Ordering Information 12.1 Type Designation Code 12.1.1 General Information The VDP 08.3 and VDP 40.3 displays are available as different variants ac‐ cording to the following type designation codes.
72/81 Bosch Rexroth AG DOK-SUPPL*-VDP*08.3***-PR02-EN-P Rexroth IndraControl VDP 08.3/40.3 Operator Terminal Ordering Information 12.1.3 VDP 40.3 Fig.12-2: Type designation code VDP 40.3 12.2 Accessories 12.2.1 Y-Repeater Connection unit to connect two operating units (VDP 08.3/40.3) with the same resolution and of the same design with a control cabinet PC (VSB 40.3 or...
DOK-SUPPL*-VDP*08.3***-PR02-EN-P Bosch Rexroth AG 73/81 Rexroth IndraControl VDP 08.3/40.3 Operator Terminal Ordering Information Order code Parts number Description VAC01.1S-YD1-NNNN R911171187 Y-repeater for the CDI interface Fig.12-3: Y-Repeater 12.2.2 External 24 V Power Supply Unit External 24 V power supply unit for VDP 08.3/40.3.
74/81 Bosch Rexroth AG DOK-SUPPL*-VDP*08.3***-PR02-EN-P Rexroth IndraControl VDP 08.3/40.3 Operator Terminal Ordering Information 12.2.5 Connecting Cable for USB Interface Connecting cables for the connection between control cabinet PC and uninter‐ ruptible power supply (VAU 01.1U). The connecting cable can be used also for the USB2.0 connection between control cabinet PC (VSB 40.3, VPB 40.3) and...
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DOK-SUPPL*-VDP*08.3***-PR02-EN-P Bosch Rexroth AG 75/81 Rexroth IndraControl VDP 08.3/40.3 Operator Terminal Ordering Information Designation Description Grommet QT12 Cable grommet for cables with a diameter of 12-13 mm Grommet QTB Blind grommet Fig.12-9: Cable grommets for VDP 08.3/40.3...
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DOK-SUPPL*-VDP*08.3***-PR02-EN-P Bosch Rexroth AG 77/81 Rexroth IndraControl VDP 08.3/40.3 Operator Terminal Service and Support Service and Support Our service helpdesk at our headquarters in Lohr, Germany and our worldwide service will assist you with all kinds of enquiries. You can reach us around the clock - even on weekend and on holidays.
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DOK-SUPPL*-VDP*08.3***-PR02-EN-P Bosch Rexroth AG 79/81 Rexroth IndraControl VDP 08.3/40.3 Operator Terminal Index Index Symbols 24 V power supply unit........73 External 24 V power supply unit......73 Accessories............. 7, 72 Four displays on the Y-repeater......67 Cable grommets ........... 75 Front panel............
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80/81 Bosch Rexroth AG DOK-SUPPL*-VDP*08.3***-PR02-EN-P Rexroth IndraControl VDP 08.3/40.3 Operator Terminal Index Packaging............69 Uninterrruptible power supply......73 PELV..............15 UPS..............73 Pin assignment keypad........52 UPS wiring............39 Pin assignment on the Y-repeater...... 66 Position of the keys..........43 Appropriate use ..........
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