Bosch Rexroth IndraControl VAM 11.1 Project Planning Manual
  1. Manuals
  2. Brands
  3. Bosch Manuals
  4. Control Panel
  5. Rexroth IndraControl VAM 11.1
  6. Project planning manual

Bosch Rexroth IndraControl VAM 11.1 Project Planning Manual

Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
Electric Drives
and Controls
Hydraulics
Linear Motion and
Assembly Technologies
Pneumatics
Service

Advertisement

Table of Contents
loading

Related Manuals for Bosch Rexroth IndraControl VAM 11.1

Summary of Contents for Bosch Rexroth IndraControl VAM 11.1

  • Page 1 Electric Drives Linear Motion and and Controls Hydraulics Assembly Technologies Pneumatics Service...
  • Page 2 Bosch Rexroth AG DOK-SUPPL*-VAM*11/41**-PR03-EN-P Rexroth IndraControl VAM 11.1/41.1 Machine Control Panels Title Rexroth IndraControl VAM 11.1/41.1 Machine Control Panels Type of Documentation Project Planning Manual Document Typecode DOK-SUPPL*-VAM*11/41**-PR03-EN-P Internal File Reference RS-460cfeada1780c340a6846a000c11597-2-en-US-3 Purpose of Documentation This documentation describes the VAM 11.1 and VAM 41.1 machine control panels.

  • Page 3: Table Of Contents

    DOK-SUPPL*-VAM*11/41**-PR03-EN-P Bosch Rexroth AG I/83 Rexroth IndraControl VAM 11.1/41.1 Machine Control Panels Table of Contents Table of Contents Page System Presentation...................... 5 Brief Description............................. 5 VAM 11.1/VAM 41.1 Standard Variants....................5 1.2.1 Standard Variants Overview........................ 5 1.2.2 Rear Side............................. 6 1.2.3...
  • Page 4 II/83 Bosch Rexroth AG DOK-SUPPL*-VAM*11/41**-PR03-EN-P Rexroth IndraControl VAM 11.1/41.1 Machine Control Panels Table of Contents Page Ambient Conditions..........................28 Standards............................. 29 4.7.1 Used Standards..........................29 4.7.2 CE Marking............................30 Declaration of Conformity ......................30 4.7.3 UL and CSA certified......................... 31 Compatibility Test..........................
  • Page 5 DOK-SUPPL*-VAM*11/41**-PR03-EN-P Bosch Rexroth AG III/83 Rexroth IndraControl VAM 11.1/41.1 Machine Control Panels Table of Contents Page 6.2.4 Equipment with 22.5 mm Switching Elements (Control and Indicator Units)........43 6.2.5 Connection Module VAC 30.2 ......................44 General Information........................44 Enabling Button of the Hand-Held Terminals IndraControl VEH 30.1/30.2 or VCH 08.1....45 STOP Button of the Hand-Held Terminals IndraControl VEH 30.1/30.2 or VCH 08.1....
  • Page 6 IV/83 Bosch Rexroth AG DOK-SUPPL*-VAM*11/41**-PR03-EN-P Rexroth IndraControl VAM 11.1/41.1 Machine Control Panels Table of Contents Page 8.5.1 Keypad.............................. 66 General Information........................66 PROFIBUS DP Module for Keypad (GSD File)................66 8.5.2 Override Rotary Switch........................67 General Information........................67 Gray Code Table for both Override Rotary Switches ..............67 PROFIBUS DP Module (GSD File)....................

  • Page 7: System Presentation

    DOK-SUPPL*-VAM*11/41**-PR03-EN-P Bosch Rexroth AG 5/83 Rexroth IndraControl VAM 11.1/41.1 Machine Control Panels System Presentation System Presentation Brief Description Machine control panels complete operator and visualization terminals and are used to select the operation modes as well as to operate the machine manually.

  • Page 8: Rear Side

    6/83 Bosch Rexroth AG DOK-SUPPL*-VAM*11/41**-PR03-EN-P Rexroth IndraControl VAM 11.1/41.1 Machine Control Panels System Presentation Keypad with Cut-outs for Further elements Order number illuminated mounting and type desig‐ keys that 22.5 mm nation code might be la‐ control and beled and...

  • Page 9: Front View Machine Control Panel - Standard Variants: Overview

    DOK-SUPPL*-VAM*11/41**-PR03-EN-P Bosch Rexroth AG 7/83 Rexroth IndraControl VAM 11.1/41.1 Machine Control Panels System Presentation 1.2.3 Front View Machine Control Panel - Standard Variants: Overview V A M 4 1 ① EMERGENCY STOP button ② Illuminated keys which can be labeled with slide-in strips ③...

  • Page 10: Machine Control Panel Vam 11.1 With Vac 30.2

    8/83 Bosch Rexroth AG DOK-SUPPL*-VAM*11/41**-PR03-EN-P Rexroth IndraControl VAM 11.1/41.1 Machine Control Panels System Presentation 1.2.5 Machine Control Panel VAM 11.1 with VAC 30.2 V A M 1 1 Fig.1-4: Front view VAM11.1-PB-NA-AB-TA-VB-1608-NN 1.2.6 Machine Control Panel VAM 41.1 V A M 4 1 Fig.1-5:...

  • Page 11: Machine Control Panel Vam 41.1 With Vac 30.2

    DOK-SUPPL*-VAM*11/41**-PR03-EN-P Bosch Rexroth AG 9/83 Rexroth IndraControl VAM 11.1/41.1 Machine Control Panels System Presentation 1.2.7 Machine Control Panel VAM 41.1 with VAC 30.2 V A M 4 1 Fig.1-6: Front view VAM41.1-PB-NA-AB-TA-VB-BA-1608-NN Customized Variant 1.3.1 General Information Besides the previously described standard variants of the VAM 11.1/ VAM 41.1 devices, a customized variant of the VAM 41.1 (R911171070;...

  • Page 12: Front View Machine Control Panel - Customized Variant

    10/83 Bosch Rexroth AG DOK-SUPPL*-VAM*11/41**-PR03-EN-P Rexroth IndraControl VAM 11.1/41.1 Machine Control Panels System Presentation 1.3.2 Front View Machine Control Panel - Customized Variant V A M 4 1 ① EMERGENCY STOP button ② Illuminated keys which can be labeled with slide-in strips ③...

  • Page 13: Important Instructions On Use

    DOK-SUPPL*-VAM*11/41**-PR03-EN-P Bosch Rexroth AG 11/83 Rexroth IndraControl VAM 11.1/41.1 Machine Control Panels Important Instructions on Use Important Instructions on Use Intended Use 2.1.1 Introduction Rexroth products represent state-of-the-art developments and manufacturing. They are tested prior to delivery to ensure operational safety and reliability.

  • Page 14: Inappropriate Use

    12/83 Bosch Rexroth AG DOK-SUPPL*-VAM*11/41**-PR03-EN-P Rexroth IndraControl VAM 11.1/41.1 Machine Control Panels Important Instructions on Use Each drive control device has to be programmed before commissioning so that the motor executes the application-specific functions. The VAM 11.1/VAM 41.1 were developed for the single axis as well as for the multiple axes drive tasks and control tasks.

  • Page 15: Safety Instructions For Electric Drives And Controls

    DOK-SUPPL*-VAM*11/41**-PR03-EN-P Bosch Rexroth AG 13/83 Rexroth IndraControl VAM 11.1/41.1 Machine Control Panels Safety Instructions for Electric Drives and Controls Safety Instructions for Electric Drives and Controls Definitions of Terms Application Documentation Application documentation comprises the entire documentation used to inform the user of the product about the use and safety-relevant features for config‐...

  • Page 16: General Information

    You must follow these safety instructions. ● Bosch Rexroth is not liable for damages resulting from failure to observe the safety instructions. ●...

  • Page 17: Hazards By Improper Use

    DOK-SUPPL*-VAM*11/41**-PR03-EN-P Bosch Rexroth AG 15/83 Rexroth IndraControl VAM 11.1/41.1 Machine Control Panels Safety Instructions for Electric Drives and Controls concept in which measures of risk reduction for personal safety depend on electrical, electronic or programmable control systems. ● The information given in the application documentation with regard to the use of the delivered components contains only examples of applications and suggestions.
  • Page 18 16/83 Bosch Rexroth AG DOK-SUPPL*-VAM*11/41**-PR03-EN-P Rexroth IndraControl VAM 11.1/41.1 Machine Control Panels Safety Instructions for Electric Drives and Controls ● Risk of injury by improper handling! Injury by crushing, shearing, cutting, hitting! ● Risk of injury by improper handling of batteries! ●...

  • Page 19: Instructions With Regard To Specific Dangers

    DOK-SUPPL*-VAM*11/41**-PR03-EN-P Bosch Rexroth AG 17/83 Rexroth IndraControl VAM 11.1/41.1 Machine Control Panels Safety Instructions for Electric Drives and Controls Instructions with Regard to Specific Dangers 3.3.1 Protection Against Contact With Electrical Parts and Housings This section concerns components of the electric drive and control system with voltages of more than 50 volts.

  • Page 20: Protective Extra-Low Voltage As Protection Against Electric Shock

    Protective extra-low voltage is used to allow connecting devices with basic in‐ sulation to extra-low voltage circuits. On components of an electric drive and control system provided by Bosch Rexroth, all connections and terminals with voltages between 5 and 50 volts are PELV ("Protective Extra-Low Voltage") systems.
  • Page 21 DOK-SUPPL*-VAM*11/41**-PR03-EN-P Bosch Rexroth AG 19/83 Rexroth IndraControl VAM 11.1/41.1 Machine Control Panels Safety Instructions for Electric Drives and Controls ● Improper or wrong wiring or cable connection ● Operator errors ● Wrong input of parameters before commissioning ● Malfunction of sensors and encoders ●...

  • Page 22: Protection Against Magnetic And Electromagnetic Fields During Operation And Mounting

    20/83 Bosch Rexroth AG DOK-SUPPL*-VAM*11/41**-PR03-EN-P Rexroth IndraControl VAM 11.1/41.1 Machine Control Panels Safety Instructions for Electric Drives and Controls ● The standard equipment motor holding brake or an external holding brake controlled by the drive controller is not sufficient to guarantee personal safety! ●...

  • Page 23: Protection During Handling And Mounting

    DOK-SUPPL*-VAM*11/41**-PR03-EN-P Bosch Rexroth AG 21/83 Rexroth IndraControl VAM 11.1/41.1 Machine Control Panels Safety Instructions for Electric Drives and Controls ● After switching chokes, supply units and drive controllers off, wait 15 mi‐ nutes to allow them to cool down before touching them.

  • Page 24: Protection Against Pressurized Systems

    22/83 Bosch Rexroth AG DOK-SUPPL*-VAM*11/41**-PR03-EN-P Rexroth IndraControl VAM 11.1/41.1 Machine Control Panels Safety Instructions for Electric Drives and Controls 3.3.8 Protection Against Pressurized Systems According to the information given in the Project Planning Manuals, motors and components cooled with liquids and compressed air can be partially supplied with externally fed, pressurized media, such as compressed air, hydraulics oil, cooling liquids and cooling lubricants.
  • Page 25 DOK-SUPPL*-VAM*11/41**-PR03-EN-P Bosch Rexroth AG 23/83 Rexroth IndraControl VAM 11.1/41.1 Machine Control Panels Safety Instructions for Electric Drives and Controls NOTICE In case of non-compliance with this safety instruction, property damage could occur.
  • Page 26 24/83 Bosch Rexroth AG DOK-SUPPL*-VAM*11/41**-PR03-EN-P Rexroth IndraControl VAM 11.1/41.1 Machine Control Panels...

  • Page 27: Technical Data

    DOK-SUPPL*-VAM*11/41**-PR03-EN-P Bosch Rexroth AG 25/83 Rexroth IndraControl VAM 11.1/41.1 Machine Control Panels Technical Data Technical Data Basic Device VAM 11.1 VAM 41.1 Degree of protection IP 54 (front panel) Type 1 according to NEMA (UL) Degree of protection 1 according to DIN EN 50178...

  • Page 28: Switching Elements

    26/83 Bosch Rexroth AG DOK-SUPPL*-VAM*11/41**-PR03-EN-P Rexroth IndraControl VAM 11.1/41.1 Machine Control Panels Technical Data ● Removal only in left position (position 1) ● Contacts electrically isolated ● Forced opening contact Contact assignment of the key Position Contacts closed switch Fig.4-4:...

  • Page 29: Emergency Stop

    DOK-SUPPL*-VAM*11/41**-PR03-EN-P Bosch Rexroth AG 27/83 Rexroth IndraControl VAM 11.1/41.1 Machine Control Panels Technical Data Tightening torques 0.8 Nm (1.2 Nm max.) AC voltage 240 V Utilization category AC-15 120 V DC voltage 250 V 0.27 A Utilization category DC-13 125 V 0.55 A...

  • Page 30: Vac 30.2 Connection Module For Veh 30.1, Veh 30.2 Or Vch 08.1 Hand-Held Terminals

    28/83 Bosch Rexroth AG DOK-SUPPL*-VAM*11/41**-PR03-EN-P Rexroth IndraControl VAM 11.1/41.1 Machine Control Panels Technical Data B10d value auxiliary con‐ Electrics: tact N/C contact ZBE-101 B10d = 10,000,000 (ac‐ cording to the manufactur‐ Assumption: B10d = 2 x Exclusion of failure at <...

  • Page 31: Standards

    DOK-SUPPL*-VAM*11/41**-PR03-EN-P Bosch Rexroth AG 29/83 Rexroth IndraControl VAM 11.1/41.1 Machine Control Panels Technical Data Ambient conditions In operation Transport Storage Humidity Min. rel. humidity: Min. rel. humidity: Min. rel. humidity: Max. rel. humidity: Max. rel. humidity: Max. rel. humidity: 85 %...

  • Page 32: Ce Marking

    30/83 Bosch Rexroth AG DOK-SUPPL*-VAM*11/41**-PR03-EN-P Rexroth IndraControl VAM 11.1/41.1 Machine Control Panels Technical Data Standard Meaning EN 60950 Clearances and creepage distances office (environment) and power units ISO 13850 Safety of machinery, emergency stop principles for design EN 60 529...

  • Page 33: Ul And Csa Certified

    DOK-SUPPL*-VAM*11/41**-PR03-EN-P Bosch Rexroth AG 31/83 Rexroth IndraControl VAM 11.1/41.1 Machine Control Panels Technical Data 4.7.3 UL and CSA certified The devices of the VAM 11.1/VAM 41.1 product family are certificated accord‐ ing to ● UL508 (Industrial Control Equipment) and ●...
  • Page 34 32/83 Bosch Rexroth AG DOK-SUPPL*-VAM*11/41**-PR03-EN-P Rexroth IndraControl VAM 11.1/41.1 Machine Control Panels...

  • Page 35: Dimensions

    DOK-SUPPL*-VAM*11/41**-PR03-EN-P Bosch Rexroth AG 33/83 Rexroth IndraControl VAM 11.1/41.1 Machine Control Panels Dimensions Dimensions Housing Dimensions 5.1.1 Housing Dimensions VAM 11.1, Standard Variant Front View of the VAM 11.1 V A M 1 1 Fig.5-1: Housing dimensions of the VAM 11.1 Side View of the VAM 11.1...

  • Page 36: Top View Of The Vam 11.1

    34/83 Bosch Rexroth AG DOK-SUPPL*-VAM*11/41**-PR03-EN-P Rexroth IndraControl VAM 11.1/41.1 Machine Control Panels Dimensions Top View of the VAM 11.1 167,5 167,5 Fig.5-3: Housing dimensions VAM 11.1, top view Rear View of the VAM 11.1 Fig.5-4: Housing dimensions of the VAM 11.1, rear view 5.1.2...

  • Page 37: Side View Of The Vam 11.1

    DOK-SUPPL*-VAM*11/41**-PR03-EN-P Bosch Rexroth AG 35/83 Rexroth IndraControl VAM 11.1/41.1 Machine Control Panels Dimensions Side View of the VAM 11.1 Fig.5-6: Housing dimensions VAM 11.1, variant with VAC 30.2, side view Top View of the VAM 11.1 Fig.5-7: Housing dimensions VAM 11.1, variant with VAC 30.2, top view Rear View of the VAM 11.1...

  • Page 38: Housing Dimensions Vam 41.1, Standard Variant

    36/83 Bosch Rexroth AG DOK-SUPPL*-VAM*11/41**-PR03-EN-P Rexroth IndraControl VAM 11.1/41.1 Machine Control Panels Dimensions 5.1.3 Housing Dimensions VAM 41.1, Standard Variant Front View of the VAM 41.1 V A M 4 1 Fig.5-9: Housing dimensions of the VAM 41.1 Side View of the VAM 41.1 41.7...

  • Page 39: Rear View Of The Vam 41.1

    DOK-SUPPL*-VAM*11/41**-PR03-EN-P Bosch Rexroth AG 37/83 Rexroth IndraControl VAM 11.1/41.1 Machine Control Panels Dimensions Rear View of the VAM 41.1 Fig.5-12: Housing dimensions of the VAM 41.1, rear view 5.1.4 Housing Dimensions VAM 41.1, Variant with VAC 30.2 Front View of the VAM 41.1 Fig.5-13:...

  • Page 40: Side View Of The Vam 41.1

    38/83 Bosch Rexroth AG DOK-SUPPL*-VAM*11/41**-PR03-EN-P Rexroth IndraControl VAM 11.1/41.1 Machine Control Panels Dimensions Side View of the VAM 41.1 Fig.5-14: Housing dimensions VAM 41.1, variant with VAC 30.2, side view Top View of the VAM 41.1 Fig.5-15: Housing dimensions VAM 41.1, variant with VAC 30.2, top view Rear View of the VAM 41.1...

  • Page 41: Housing Dimensions Vam 41.1, Customized

    DOK-SUPPL*-VAM*11/41**-PR03-EN-P Bosch Rexroth AG 39/83 Rexroth IndraControl VAM 11.1/41.1 Machine Control Panels Dimensions 5.1.5 Housing Dimensions VAM 41.1, Customized The customized variant of the VAM 41.1 is equipped with 22.5 mm control and indicator units. Therefore, the following mounting dimensions are modified as shown in the following drawing.

  • Page 42: Mounting Dimensions Vam 11.1

    40/83 Bosch Rexroth AG DOK-SUPPL*-VAM*11/41**-PR03-EN-P Rexroth IndraControl VAM 11.1/41.1 Machine Control Panels Dimensions 5.2.3 Mounting Dimensions VAM 11.1 Fig.5-18: Mounting dimensions VAM 11.1 5.2.4 Mounting Dimensions VAM 41.1 Fig.5-19: Mounting dimensions VAM 41.1...

  • Page 43: Module Design

    VAM devices are delivered without a rear covering plate. 6.1.2 Labeling Templates for Slide-In Strips Please find the labeling templates on the Bosch Rexroth web site or contact your sales representative. The icons to label the machine functions keys, the key switch and the 22.5 mm sized control and indicator units can be created with the templates and be prin‐...

  • Page 44: Keypad

    42/83 Bosch Rexroth AG DOK-SUPPL*-VAM*11/41**-PR03-EN-P Rexroth IndraControl VAM 11.1/41.1 Machine Control Panels Module Design Fig.6-2: Wiring diagram: N/C contacts of the EMERGENCY STOP button WARNING Non-functioning EMERGENCY STOP devices can have lethal consequences! The release of the EMERGENCY STOP facility must not cause any uncontrol‐...

  • Page 45: Override Rotary Switch

    DOK-SUPPL*-VAM*11/41**-PR03-EN-P Bosch Rexroth AG 43/83 Rexroth IndraControl VAM 11.1/41.1 Machine Control Panels Module Design There are separators between the keys preventing the user from accidental key activation, as they separate clearly one key from each other. The module is connected to the logic circuit board via the internal shift register bus.

  • Page 46: Connection Module Vac 30.2

    44/83 Bosch Rexroth AG DOK-SUPPL*-VAM*11/41**-PR03-EN-P Rexroth IndraControl VAM 11.1/41.1 Machine Control Panels Module Design ① Cut-outs of the 22.5 mm sized control and indicator units Fig.6-7: Cut-out position of the 22.5 mm sized control and indicator units 6.2.5 Connection Module VAC 30.2 General Information Device variants with the abbreviation "AB"...

  • Page 47: Enabling Button Of The Hand-Held Terminals Indracontrol Veh 30.1/30.2 Or Vch 08.1

    DOK-SUPPL*-VAM*11/41**-PR03-EN-P Bosch Rexroth AG 45/83 Rexroth IndraControl VAM 11.1/41.1 Machine Control Panels Module Design Enabling Button of the Hand-Held Terminals IndraControl VEH 30.1/30.2 or VCH 08.1 The hand-held terminals IndraControl VEH 30.1/30.2 or VCH 08.1 are provided with a 2-circuit, 3-stage enabling button operated by two actuators integrated in the rear of the housing.
  • Page 48 46/83 Bosch Rexroth AG DOK-SUPPL*-VAM*11/41**-PR03-EN-P Rexroth IndraControl VAM 11.1/41.1 Machine Control Panels...

  • Page 49: Interfaces

    DOK-SUPPL*-VAM*11/41**-PR03-EN-P Bosch Rexroth AG 47/83 Rexroth IndraControl VAM 11.1/41.1 Machine Control Panels Interfaces Interfaces Connector Panel H1 ("UL") H2 ("DIA") H3 ("RUN") H4 ("BF") Pin alignment: Pin 1 is always black Fig.7-1: View on the connector panel (VAM 41.1) Protective Earth Terminal Ensure that during the wiring of the protective earth conductor the wire cross- section is sufficient.
  • Page 50 48/83 Bosch Rexroth AG DOK-SUPPL*-VAM*11/41**-PR03-EN-P Rexroth IndraControl VAM 11.1/41.1 Machine Control Panels Interfaces Supply Fuse Fuse drops ● Simultaneous short-circuit of several outputs (connector 11) against 0 V ● Simultaneous exceeding of I = 200 mA at several outputs (X11) ●...
  • Page 51 DOK-SUPPL*-VAM*11/41**-PR03-EN-P Bosch Rexroth AG 49/83 Rexroth IndraControl VAM 11.1/41.1 Machine Control Panels Interfaces Fig.7-5: Limit values of the DC 24 V voltage Wiring 230 V min. 16 mm ² ( green/yellow) To the housing of the control cabinet Leads 16 mm ² (green/yellow) To the machine 6 mm²...
  • Page 52 50/83 Bosch Rexroth AG DOK-SUPPL*-VAM*11/41**-PR03-EN-P Rexroth IndraControl VAM 11.1/41.1 Machine Control Panels Interfaces Wiring 400 V min. 16 mm ² ( green/yellow) To the housing of the control cabinet Leads 16 mm ² (green/yellow) To the machine 6 mm² ( green/yellow)

  • Page 53: X71: Fieldbus Interface Profibus Dp

    DOK-SUPPL*-VAM*11/41**-PR03-EN-P Bosch Rexroth AG 51/83 Rexroth IndraControl VAM 11.1/41.1 Machine Control Panels Interfaces VAM 11.1/VAM 41.1 wiring Overvoltage category I Terminal block UK6-FSI/6 with automatic cut-out TCP 2 A (PHOENIX CONTACT) is recommended. 6 mm ² (blue) 6 mm ² (blue)

  • Page 54: Pin Assignment

    52/83 Bosch Rexroth AG DOK-SUPPL*-VAM*11/41**-PR03-EN-P Rexroth IndraControl VAM 11.1/41.1 Machine Control Panels Interfaces 7.4.2 Pin Assignment Fig.7-10: Pin assignment of the PROFIBUS DP interface Connec‐ RS485 refer‐ Signal Meaning ence B/B' RxD/TxD-P Receiving/Transmitting data CNTR_P Repeater control signal C/C' DGND...

  • Page 55: Pin Assignment (3 X 8-Pin Weidmüller Connector, 3.5 Pin Spacing)

    DOK-SUPPL*-VAM*11/41**-PR03-EN-P Bosch Rexroth AG 53/83 Rexroth IndraControl VAM 11.1/41.1 Machine Control Panels Interfaces 7.5.2 Pin Assignment (3 x 8-Pin Weidmüller Connector, 3.5 Pin Spacing) Connector Signal Meaning Digital 24 V inputs I 0 – I 7 Digital 24 V inputs I 8 – I 15 Digital 24 V outputs Q 0 –...

  • Page 56: Characteristics Of The Digital Outputs

    54/83 Bosch Rexroth AG DOK-SUPPL*-VAM*11/41**-PR03-EN-P Rexroth IndraControl VAM 11.1/41.1 Machine Control Panels Interfaces Reverse voltage protection Plug-in pin spacing 3.5 (Weidmüller terminal) Fig.7-13: Characteristics of the digital inputs 7.5.4 Characteristics of the Digital Outputs Output type Semiconductor outputs, non-saving; protected, with automatic restart, current-carrying...

  • Page 57: Pin Assignment (25-Pin Female Connector Strip D-Sub)

    DOK-SUPPL*-VAM*11/41**-PR03-EN-P Bosch Rexroth AG 55/83 Rexroth IndraControl VAM 11.1/41.1 Machine Control Panels Interfaces 7.6.2 Pin Assignment (25-Pin Female Connector Strip D-SUB) Fig.7-15: Pin assignment X81 Connec‐ Signal Meaning +24 V DC 24 V supply for switch of the hand-held terminal...

  • Page 58: X82: Connection For The Internal Handwheel

    56/83 Bosch Rexroth AG DOK-SUPPL*-VAM*11/41**-PR03-EN-P Rexroth IndraControl VAM 11.1/41.1 Machine Control Panels Interfaces Cable type Twisted pair, separately shielded Inputs 12 x 24 V input (for switch or button of the hand- held terminal) Reference device HBA 098404, company Euchner 100 pulses/revolution;...

  • Page 59: Pin Assignment Of The Vac 30.2 Connection Module

    DOK-SUPPL*-VAM*11/41**-PR03-EN-P Bosch Rexroth AG 57/83 Rexroth IndraControl VAM 11.1/41.1 Machine Control Panels Interfaces 7.8.2 Pin Assignment of the VAC 30.2 Connection Module Fig.7-19: Connection module hand-held terminal Signal name X1.1 pin1 DC 24 V connection module VAC 30 X1.1 pin2 X1.1 pin3...

  • Page 60: X1: Dc 24 V Voltage Supply Vac 30.2

    58/83 Bosch Rexroth AG DOK-SUPPL*-VAM*11/41**-PR03-EN-P Rexroth IndraControl VAM 11.1/41.1 Machine Control Panels Interfaces DANGER Risk of injury caused by voltage loss and non- functioning STOP button! For safety reasons, the voltage supply for the connection module (X1.1 pin1, X1.2 pin1) must be monitored. If the voltage fails, the STOP button at the device is inoperative.
  • Page 61 DOK-SUPPL*-VAM*11/41**-PR03-EN-P Bosch Rexroth AG 59/83 Rexroth IndraControl VAM 11.1/41.1 Machine Control Panels Interfaces Fig.7-22: Safety isolating transformer according to EN 60742 Interfering AC voltage components such as the ones resulting from an uncon‐ trolled three-phase bridge circuit without smoothing and with a ripple factor (see DIN 40110/10.75, section 1.2) of 5 % are allowed.

  • Page 62: X2.1: Stop Button Vac 30.2

    60/83 Bosch Rexroth AG DOK-SUPPL*-VAM*11/41**-PR03-EN-P Rexroth IndraControl VAM 11.1/41.1 Machine Control Panels Interfaces Fig.7-24: Wiring of the DC 24 V power connection to the hand-held terminal 7.8.4 X2.1: STOP Button VAC 30.2 Pin Assignment Signal name X2.1 pin1 STOP button 1 IN X2.1 pin2...

  • Page 63: X2.2: Enabling Button Vac 30.2

    DOK-SUPPL*-VAM*11/41**-PR03-EN-P Bosch Rexroth AG 61/83 Rexroth IndraControl VAM 11.1/41.1 Machine Control Panels Interfaces DANGER Risk of injury due to malfunction of the STOP button or EMERGENCY STOP button. The circuit of the STOP button or EMERGENCY STOP button might be oper‐...

  • Page 64: Personality Function

    62/83 Bosch Rexroth AG DOK-SUPPL*-VAM*11/41**-PR03-EN-P Rexroth IndraControl VAM 11.1/41.1 Machine Control Panels Interfaces RJ45, female connector, 8-pin Cable type: Shielded, twisted pair Transmission rate: 10 or 100 Mbits/s; class D Fig.7-27: Ethernet interface Fig.7-28: Pin assignment of the Ethernet interface VAC 30.2 X3 The configuration of the Ethernet interface is described in the doc‐...

  • Page 65: Commissioning

    VAM 11.1 and as basic device of the VAM 41.1. If you select station name "VAM11, VAM41" in the DP configuration tool, the correct con‐ figuration of the modules is automatically displayed. Please find the GSD files on the Bosch Rexroth web site or contact your sales representative. PROFIBUS DP Address Settings The station address is set with two BCD rotary switches S1 and S2 (see fig.

  • Page 66: Status Displays H1-H4

    64/83 Bosch Rexroth AG DOK-SUPPL*-VAM*11/41**-PR03-EN-P Rexroth IndraControl VAM 11.1/41.1 Machine Control Panels Commissioning ● 9.6 kbaud ● 19.2 kbaud ● 45.45 kbaud ● 93.75 kbaud ● 187.5 kbaud ● 500 kbaud ● 1.5 Mbaud ● 3 Mbaud ● 6 Mbaud ●...

  • Page 67: Status Display System Stop

    DOK-SUPPL*-VAM*11/41**-PR03-EN-P Bosch Rexroth AG 65/83 Rexroth IndraControl VAM 11.1/41.1 Machine Control Panels Commissioning Display Meaning "RUN" Operating Display Green Cyclic I/O data exchange (normal operation) Green~ Configuration error (command/actual assignment different) The bus connection is not activated by the DP master.

  • Page 68: Address Assignment

    66/83 Bosch Rexroth AG DOK-SUPPL*-VAM*11/41**-PR03-EN-P Rexroth IndraControl VAM 11.1/41.1 Machine Control Panels Commissioning ● More than 64 bytes outputs equipped ● The total of the parameterization data of all modules is greater than 64 bytes ● The total of the diagnositc data of all modules is greater than 64 bytes Exceptional error "Hardware (HW)"...

  • Page 69: Override Rotary Switch

    DOK-SUPPL*-VAM*11/41**-PR03-EN-P Bosch Rexroth AG 67/83 Rexroth IndraControl VAM 11.1/41.1 Machine Control Panels Commissioning 8.5.2 Override Rotary Switch General Information ① Feed override ② Spindle override (not available for customized variant) Fig.8-7: Override rotary switch – schematic The positions of the rotary switches (inputs) of the override module are mapped at the fieldbus in the "Override VB"...

  • Page 70: Profibus Dp Module (Gsd File)

    68/83 Bosch Rexroth AG DOK-SUPPL*-VAM*11/41**-PR03-EN-P Rexroth IndraControl VAM 11.1/41.1 Machine Control Panels Commissioning PROFIBUS DP Module (GSD File) Override VB Format Feed override BYTE Spindle override BYTE Fig.8-9: Input assignment of the Override VB module 8.5.3 Digital 24 V Inputs and Outputs General Information The digital I/O units are mapped at the fieldbus in the "16DI, 8DO"...

  • Page 71: Configuration Specifications

    DOK-SUPPL*-VAM*11/41**-PR03-EN-P Bosch Rexroth AG 69/83 Rexroth IndraControl VAM 11.1/41.1 Machine Control Panels Commissioning Before commissioning the VEH 30.1/30.2 or the VCH 08.1, the operator has to verify that the installation, especially the safety devices, are in a proper status. NOTICE Shutdown of the plant due to connecting an VEH 30.1/30.2 or VCH 08.1 with pressed...

  • Page 72: Vam 41.1-Pb-Na-Nn-Ta-Vb-Ba-1608-Nn

    70/83 Bosch Rexroth AG DOK-SUPPL*-VAM*11/41**-PR03-EN-P Rexroth IndraControl VAM 11.1/41.1 Machine Control Panels Commissioning Module num‐ Module Format Inputs (in bytes) Outputs (in bytes) 16DI, 8DO Bytes Manual Control Unit Word Handwheel Word Keypad TA Bytes Override VB Bytes Fig.8-13: VAM 11.1-PB-NA-NN-TA-VB-1608-NN 8.7.3...
  • Page 73 DOK-SUPPL*-VAM*11/41**-PR03-EN-P Bosch Rexroth AG 71/83 Rexroth IndraControl VAM 11.1/41.1 Machine Control Panels Commissioning Fig.8-15: Sample configuration with IndraLogic...
  • Page 74 72/83 Bosch Rexroth AG DOK-SUPPL*-VAM*11/41**-PR03-EN-P Rexroth IndraControl VAM 11.1/41.1 Machine Control Panels...

  • Page 75: Environmental Protection And Disposal

    DOK-SUPPL*-VAM*11/41**-PR03-EN-P Bosch Rexroth AG 73/83 Rexroth IndraControl VAM 11.1/41.1 Machine Control Panels Environmental Protection and Disposal Environmental Protection and Disposal Environmental Protection Production Processes The products are made with energy- and resource-optimized production pro‐ cesses which allow re-using and recycling the resulting waste. We regularly try to replace pollutant-loaded raw materials and supplies by more environment- friendly alternatives.
  • Page 76 74/83 Bosch Rexroth AG DOK-SUPPL*-VAM*11/41**-PR03-EN-P Rexroth IndraControl VAM 11.1/41.1 Machine Control Panels Environmental Protection and Disposal Metals contained in electric and electronic modules can also be recycled by means of special separation processes. Products made of plastics can contain flame retardants. These plastic parts are labeled according to EN ISO 1043.

  • Page 77: Ordering Information

    DOK-SUPPL*-VAM*11/41**-PR03-EN-P Bosch Rexroth AG 75/83 Rexroth IndraControl VAM 11.1/41.1 Machine Control Panels Ordering Information Ordering Information 10.1 Type Designation Code Fig.10-1: Type designation code VAM 11.1...
  • Page 78 76/83 Bosch Rexroth AG DOK-SUPPL*-VAM*11/41**-PR03-EN-P Rexroth IndraControl VAM 11.1/41.1 Machine Control Panels Ordering Information Fig.10-2: Type designation code VAM 41.1...

  • Page 79: Accessories

    DOK-SUPPL*-VAM*11/41**-PR03-EN-P Bosch Rexroth AG 77/83 Rexroth IndraControl VAM 11.1/41.1 Machine Control Panels Ordering Information 10.2 Accessories 10.2.1 Plugs and Ready-Made Cables Order code and parts number Mating connector of the de‐ Rexroth cable Design of the cable end vice ready-made cables...
  • Page 80 78/83 Bosch Rexroth AG DOK-SUPPL*-VAM*11/41**-PR03-EN-P Rexroth IndraControl VAM 11.1/41.1 Machine Control Panels...

  • Page 81: Service And Support

    DOK-SUPPL*-VAM*11/41**-PR03-EN-P Bosch Rexroth AG 79/83 Rexroth IndraControl VAM 11.1/41.1 Machine Control Panels Service and Support Service and Support Our service helpdesk at our headquarters in Lohr, Germany and our worldwide service will assist you with all kinds of enquiries. You can reach us around the clock - even on weekend and on holidays.
  • Page 82 80/83 Bosch Rexroth AG DOK-SUPPL*-VAM*11/41**-PR03-EN-P Rexroth IndraControl VAM 11.1/41.1 Machine Control Panels...

  • Page 83: Index

    DOK-SUPPL*-VAM*11/41**-PR03-EN-P Bosch Rexroth AG 81/83 Rexroth IndraControl VAM 11.1/41.1 Machine Control Panels Index Index Accessories............77 Feed override............43 Accumulators............73 Fieldbus interface PROFIBUS DP...... 51 Address assignment........... 66 Front view machine control panel......7 Ambient conditions..........28 Front view of the VAM 11.1....... 7, 33, 34 Appropriate use...........
  • Page 84 82/83 Bosch Rexroth AG DOK-SUPPL*-VAM*11/41**-PR03-EN-P Rexroth IndraControl VAM 11.1/41.1 Machine Control Panels Index Keypad............42, 66 slide-in strips............41 Keypad TA............66 Spare parts............77 Key switch............. 25, 41 Spindle override..........43 State-of-the-art ........... 11 Status display System stop ..........65 Labeling Templates..........
  • Page 85 DOK-SUPPL*-VAM*11/41**-PR03-EN-P Bosch Rexroth AG 83/83 Rexroth IndraControl VAM 11.1/41.1 Machine Control Panels Notes...
  • Page 86 Bosch Rexroth AG Electric Drives and Controls P.O. Box 13 57 97803 Lohr, Germany Bgm.-Dr.-Nebel-Str. 2 97816 Lohr, Germany Tel. +49 (0)93 52-40-0 +49 (0)93 52-48 85 www.boschrexroth.com/electrics Printed in Germany R911308619 DOK-SUPPL*-VAM*11/41**-PR03-EN-P...

This manual is also suitable for:

Rexroth indracontrol vam 41.1

Table of Contents