Project Planning Manual | Rexroth IndraControl VDP 92.3 Electric Drives | Bosch Rexroth AG I/III and Controls Table of Contents Table of Contents Page System Representation....................1 Brief Description............................. 1 Display..............................1 Operating Elements..........................1 Using the Machine Operator Panel with Display in Residential Areas........... 1 Commissioning............................
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II/III Bosch Rexroth AG | Electric Drives Rexroth IndraControl VDP 92.3 | Project Planning Manual and Controls Table of Contents Page Dimensions........................19 Housing Dimensions..........................19 5.1.1 Housing Dimensions of the VDP 92.3: Front view................19 5.1.2 Housing Dimensions of the VDP 92.3: Side View................20 5.1.3...
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Project Planning Manual | Rexroth IndraControl VDP 92.3 Electric Drives | Bosch Rexroth AG III/III and Controls Table of Contents Page Commissioning......................35 GSD File............................... 35 PROFIBUS DP Address Settings......................35 Baud Rate Setting..........................35 Status Display............................36 7.4.1 General Information........................... 36 7.4.2...
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Bosch Rexroth AG | Electric Drives Rexroth IndraControl VDP 92.3 | Project Planning Manual and Controls...
Project Planning Manual | Rexroth IndraControl VDP 92.3 Electric Drives | Bosch Rexroth AG 1/52 and Controls System Representation System Representation Brief Description The machine operator panel VDP 92.3 is a compact combination consisting of a 15" TFT display and operating elements for the manual machine operation.
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Bosch Rexroth AG | Electric Drives Rexroth IndraControl VDP 92.3 | Project Planning Manual and Controls...
Project Planning Manual | Rexroth IndraControl VDP 92.3 Electric Drives | Bosch Rexroth AG 3/52 and Controls Important Instructions on Use Important Instructions on Use Appropriate Use 2.1.1 Introduction Rexroth products represent state-of-the-art developments and manufacturing. They are tested prior to delivery to ensure operational safety and reliability.
4/52 Bosch Rexroth AG | Electric Drives Rexroth IndraControl VDP 92.3 | Project Planning Manual and Controls Important Instructions on Use Inappropriate Use The application of the VDP 92.3 that are not within the specified areas of ap‐ plication or under operating conditions deviating from the operating conditions and technical data specified in the documentation is considered as "inappro‐...
Follow these safety instructions at all times. ● Bosch Rexroth AG is not liable for damages resulting from failure to ob‐ serve the warnings provided in this documentation. ● Read the operating, maintenance and safety instructions in your language before commissioning the machine.
6/52 Bosch Rexroth AG | Electric Drives Rexroth IndraControl VDP 92.3 | Project Planning Manual and Controls Safety Instructions for Electric Drives and Controls ● Follow all safety regulations and requirements for the specific application as practiced in the country of use.
Project Planning Manual | Rexroth IndraControl VDP 92.3 Electric Drives | Bosch Rexroth AG 7/52 and Controls Safety Instructions for Electric Drives and Controls Degree of hazard serious‐ Warning symbol Signal word ness acc. ANSI 535.4-2002 Death or severe bodily harm Danger will occur.
8/52 Bosch Rexroth AG | Electric Drives Rexroth IndraControl VDP 92.3 | Project Planning Manual and Controls Safety Instructions for Electric Drives and Controls Risk of injury by improper handling of batteries! Observe the safety instructions! CAUTION Instructions with Regard to Specific Dangers 3.2.1...
Project Planning Manual | Rexroth IndraControl VDP 92.3 Electric Drives | Bosch Rexroth AG 9/52 and Controls Safety Instructions for Electric Drives and Controls For electrical drive and filter components with voltages of more than 50 volts, observe the following additional safety instructions.
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10/52 Bosch Rexroth AG | Electric Drives Rexroth IndraControl VDP 92.3 | Project Planning Manual and Controls Safety Instructions for Electric Drives and Controls The monitoring in the drive components will normally be sufficient to avoid faulty operation in the connected drives. Regarding personal safety, especially the danger of bodily harm and material damage, this alone cannot be relied upon to ensure complete safety.
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Project Planning Manual | Rexroth IndraControl VDP 92.3 Electric Drives | Bosch Rexroth AG 11/52 and Controls Safety Instructions for Electric Drives and Controls Dangerous movements! Danger to life, risk of injury, severe bodily harm or material damage! ● Ensure personal safety by means of qualified and tested higher-level DANGER monitoring devices or measures integrated in the installation.
12/52 Bosch Rexroth AG | Electric Drives Rexroth IndraControl VDP 92.3 | Project Planning Manual and Controls Safety Instructions for Electric Drives and Controls 3.2.4 Protection Against Magnetic and Electromagnetic Fields During Oper‐ ation and Mounting Magnetic and electromagnetic fields generated by current-carrying conductors and permanent magnets in motors represent a serious personal danger to those with heart pacemakers, metal implants and hearing aids.
Project Planning Manual | Rexroth IndraControl VDP 92.3 Electric Drives | Bosch Rexroth AG 13/52 and Controls Safety Instructions for Electric Drives and Controls Risk of injury by improper handling! Bodily injury by bruising, shearing, cutting, hitting! ● Observe the general construction and safety regulations on handling and CAUTION mounting.
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14/52 Bosch Rexroth AG | Electric Drives Rexroth IndraControl VDP 92.3 | Project Planning Manual and Controls Safety Instructions for Electric Drives and Controls Risk of injury by improper handling of pressurized lines! ● Do not attempt to disconnect, open or cut pressurized lines (risk of explo‐...
16/52 Bosch Rexroth AG | Electric Drives Rexroth IndraControl VDP 92.3 | Project Planning Manual and Controls Technical Data In operation Storage / Transport Air pressure Up to 2 000 m above MSL according to DIN 60204 Mechanical strength Max. vibration: Max.
Project Planning Manual | Rexroth IndraControl VDP 92.3 Electric Drives | Bosch Rexroth AG 17/52 and Controls Technical Data Standard Title Edition DIN EN Electromagnetic compatibility (EMC) September 61000-6-4 2007 Volume: 6-4: Generic standards - Immunity for in‐ (VDE 0839-6-4)
18/52 Bosch Rexroth AG | Electric Drives Rexroth IndraControl VDP 92.3 | Project Planning Manual and Controls Technical Data Display size Service life 15" 40,000 hours Fig.4-5: Service life: Backlight ● Fans are mechanical wear components, whose service life is extremely temperature-dependent.
Project Planning Manual | Rexroth IndraControl VDP 92.3 Electric Drives | Bosch Rexroth AG 19/52 and Controls Dimensions Dimensions Housing Dimensions 5.1.1 Housing Dimensions of the VDP 92.3: Front view display 15"centre 187.5 Fig.5-1: Housing Dimensions of the VDP 92.3: Front view...
20/52 Bosch Rexroth AG | Electric Drives Rexroth IndraControl VDP 92.3 | Project Planning Manual and Controls Dimensions 5.1.2 Housing Dimensions of the VDP 92.3: Side View 15.5 Fig.5-2: Housing dimensions of the VDP 92.3: Side view...
Project Planning Manual | Rexroth IndraControl VDP 92.3 Electric Drives | Bosch Rexroth AG 21/52 and Controls Dimensions 5.1.3 Housing Dimensions of the VDP 92.3: Rear View (mounting cut-out) Fig.5-3: Housing dimensions of the VDP 92.3: Rear view 5.1.4 Housing Dimensions of the VDP 92.3: Top View Fig.5-4:...
22/52 Bosch Rexroth AG | Electric Drives Rexroth IndraControl VDP 92.3 | Project Planning Manual and Controls Dimensions ● Avoid installation locations exposed to direct sunlight, as additional heat development can occur. ● Install the operator panel in a manner ensuring easy access to the front panel (top side).
Project Planning Manual | Rexroth IndraControl VDP 92.3 Electric Drives | Bosch Rexroth AG 23/52 and Controls Interfaces Interfaces Interfaces at the VDP 6.1.1 View on the Connector Panel Fig.6-1: Interface to the control cabinet PC 6.1.2 Description of the Interfaces Interfaces Designa‐...
24/52 Bosch Rexroth AG | Electric Drives Rexroth IndraControl VDP 92.3 | Project Planning Manual and Controls Interfaces 6.1.3 S1 Dip Switch Overview Designation at the Switch type Function housing S1/switch 1 DIP switch Without function S1/switch 2 OFF: Cable length to the control cabinet PC <...
Project Planning Manual | Rexroth IndraControl VDP 92.3 Electric Drives | Bosch Rexroth AG 25/52 and Controls Interfaces N. C. An ordinary 24 V power supply unit can be used An isolated power supply unit has to be used, as pin 2 is internally connected with the housing.
26/52 Bosch Rexroth AG | Electric Drives Rexroth IndraControl VDP 92.3 | Project Planning Manual and Controls Interfaces Fig.6-6: USB Interfaces: XUSB1/2 and XUSB3/4 Operating the USB connections on The USB connections on the VDP 92.3 only support the USB1.1, since the data the VDP 92.3 in the USB2.0 mode...
Project Planning Manual | Rexroth IndraControl VDP 92.3 Electric Drives | Bosch Rexroth AG 27/52 and Controls Interfaces The display identification of a VDP 92.3 is only active once after switching on the VPB40.3. That means that if a VDP 92.3 is plugged and then removed or a VDP 92.3 is connected when starting the...
28/52 Bosch Rexroth AG | Electric Drives Rexroth IndraControl VDP 92.3 | Project Planning Manual and Controls Interfaces Protective Earth Terminal Ensure that during the wiring of the protective conductor the wire cross-section is sufficient. For this, consider also EN 60204 Part 1 (max. electric resistance and verification of the protective conductor's wiring).
Project Planning Manual | Rexroth IndraControl VDP 92.3 Electric Drives | Bosch Rexroth AG 29/52 and Controls Interfaces Connec‐ RS485 Signal Meaning reference B/B' RxD/TxD-P Receiving / transmitting data CNTR_P Repeater control signal C/C' DGND Data reference potential (M 5 V)
30/52 Bosch Rexroth AG | Electric Drives Rexroth IndraControl VDP 92.3 | Project Planning Manual and Controls Interfaces Connector Signal Meaning X2I2 Digital 24 V inputs I 8 – I 15 X2O1 Digital 24 V outputs Q 0 – Q 7 Fig.6-14:...
Project Planning Manual | Rexroth IndraControl VDP 92.3 Electric Drives | Bosch Rexroth AG 31/52 and Controls Interfaces Output voltage Nominal value 24 V Rated output current Nominal value: 0.2 A UL rating: 0.2 A general purpose 5 W Tungsten...
32/52 Bosch Rexroth AG | Electric Drives Rexroth IndraControl VDP 92.3 | Project Planning Manual and Controls Interfaces The states of the inputs and the counter value of the handwheel are transmitted to the master control via PROFIBUS DP. 6.8.2 Pin Assignment (25-Pin Female Connector Strip D-SUB) Fig.6-18:...
Project Planning Manual | Rexroth IndraControl VDP 92.3 Electric Drives | Bosch Rexroth AG 35/52 and Controls Commissioning Commissioning GSD File The GSD file is provided by Satisloh. PROFIBUS DP Address Settings PROFIBUS DP Address Settings The station address is set with 2 BCD rotary switches S1 and S2 (see fig.
36/52 Bosch Rexroth AG | Electric Drives Rexroth IndraControl VDP 92.3 | Project Planning Manual and Controls Commissioning 6 Mbauds 12 Mbauds Status Display 7.4.1 General Information The following figure shows the four status displays H1-H4: Fig.7-2: Status displays H1-H4...
Project Planning Manual | Rexroth IndraControl VDP 92.3 Electric Drives | Bosch Rexroth AG 37/52 and Controls Commissioning Light-Emitting Display Meaning Diode "RUN" Operating display Green Cyclic I/O data exchange (normal operation) Green~ Configuration error (command/actual assignment different) The bus connection is not activated by the DP master Causes: ●...
38/52 Bosch Rexroth AG | Electric Drives Rexroth IndraControl VDP 92.3 | Project Planning Manual and Controls Commissioning ● The total of the parameterization data of all modules is greater than 64 bytes. ● The total of the parameterization data of all modules is greater than 64 bytes.
Project Planning Manual | Rexroth IndraControl VDP 92.3 Electric Drives | Bosch Rexroth AG 41/52 and Controls Maintenance Maintenance General Information The operator terminals VDP 92.3 are maintenance-free. Some components are subject to wear and must be replaced. The degree of protection IP is to be guaranteed during mainte‐...
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Bosch Rexroth AG | Electric Drives Rexroth IndraControl VDP 92.3 | Project Planning Manual and Controls...
Project Planning Manual | Rexroth IndraControl VDP 92.3 Electric Drives | Bosch Rexroth AG 43/52 and Controls Touch Screen Software Touch Screen Software A touch screen is integrated in the operating display VDP 92.3. That screen the operation via the touch-sensitive interface of the display.
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Bosch Rexroth AG | Electric Drives Rexroth IndraControl VDP 92.3 | Project Planning Manual and Controls...
Project Planning Manual | Rexroth IndraControl VDP 92.3 Electric Drives | Bosch Rexroth AG 45/52 and Controls Environmental Protection and Disposal Environmental Protection and Disposal 10.1 Environmental Protection Production Processes The products are made with energy- and resource-optimized production pro‐...
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Bosch Rexroth AG | Electric Drives Rexroth IndraControl VDP 92.3 | Project Planning Manual and Controls...
Project Planning Manual | Rexroth IndraControl VDP 92.3 Electric Drives | Bosch Rexroth AG 47/52 and Controls Ordering Information Ordering Information 11.1 Type Designation Code 11.1.1 VDP 92.3 Fig.11-1: Type designation code VDP 92.3 11.2 Accessories 11.2.1 24 Volt Power Unit...
48/52 Bosch Rexroth AG | Electric Drives Rexroth IndraControl VDP 92.3 | Project Planning Manual and Controls Ordering Information 11.2.2 Ordering designation Parts number Description VAU01.1U-024-024-240-NN R911171024 Uninterruptible Power Supply 24 VDC, 240 watt with USB interface Fig.11-3: 24 volt power supply unit 11.2.3...
Project Planning Manual | Rexroth IndraControl VDP 92.3 Electric Drives | Bosch Rexroth AG 49/52 and Controls Service and Support Service and Support 12.1 Helpdesk Our service helpdesk at our headquarters in Lohr, Germany, will assist you with all kinds of inquiries.
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Bosch Rexroth AG | Electric Drives Rexroth IndraControl VDP 92.3 | Project Planning Manual and Controls...
Project Planning Manual | Rexroth IndraControl VDP 92.3 Electric Drives | Bosch Rexroth AG 51/52 and Controls Index Index Symbols 24 volt power unit 47 LEDs 36 Accessories 47 Maintenance, 41 Address assignment – digital 24 V inputs and out‐...
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52/52 Bosch Rexroth AG | Electric Drives Rexroth IndraControl VDP 92.3 | Project Planning Manual and Controls Index Inappropriate use 4 Technical data 15 Front panel 15 Power supply 15 VDC power supply (24 VDC) 24 Used standards 16 Wear parts 17...
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Project Planning Manual | Rexroth IndraControl VDP 92.3 Electric Drives | Bosch Rexroth AG and Controls Notes...
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Bosch Rexroth AG Electric Drives and Controls P.O. Box 13 57 97803 Lohr, Germany Bgm.-Dr.-Nebel-Str. 2 97816 Lohr, Germany Phone +49 (0)93 52-40-50 60 +49 (0)93 52-40-49 41 service.svc@boschrexroth.de www.boschrexroth.com Printed in Germany R911325527 DOK-SUPPL*-VDP*92.3***-PR01-EN-P...