Bosch Rexroth IndraControl VDP 92.3 Project Planning Manual

Machine operator panel
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Electric Drives
and Controls
Hydraulics
Rexroth IndraControl VDP 92.3
Machine Operator Panel
Project Planning Manual
Linear Motion and
Assembly Technologies
Pneumatics
Service
R911325527
Edition 01

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Summary of Contents for Bosch Rexroth IndraControl VDP 92.3

  • Page 1 Electric Drives Linear Motion and and Controls Hydraulics Assembly Technologies Pneumatics Service Rexroth IndraControl VDP 92.3 R911325527 Edition 01 Machine Operator Panel Project Planning Manual...
  • Page 2 Bosch Rexroth AG | Electric Drives Rexroth IndraControl VDP 92.3 | Project Planning Manual and Controls Title Rexroth IndraControl VDP 92.3 Machine Operator Panel Type of Documentation Project Planning Manual Document Typecode DOK-SUPPL*-VDP*92.3***-PR01-EN-P Internal File Reference RS-56b6239d72c070120a6846a000f69bfd-1-en-US-5 Purpose of Documentation This documentation describes the machine operator panel IndraControl VDP 92.3.
  • Page 3: Table Of Contents

    Project Planning Manual | Rexroth IndraControl VDP 92.3 Electric Drives | Bosch Rexroth AG I/III and Controls Table of Contents Table of Contents Page System Representation....................1 Brief Description............................. 1 Display..............................1 Operating Elements..........................1 Using the Machine Operator Panel with Display in Residential Areas........... 1 Commissioning............................
  • Page 4 II/III Bosch Rexroth AG | Electric Drives Rexroth IndraControl VDP 92.3 | Project Planning Manual and Controls Table of Contents Page Dimensions........................19 Housing Dimensions..........................19 5.1.1 Housing Dimensions of the VDP 92.3: Front view................19 5.1.2 Housing Dimensions of the VDP 92.3: Side View................20 5.1.3...
  • Page 5 Project Planning Manual | Rexroth IndraControl VDP 92.3 Electric Drives | Bosch Rexroth AG III/III and Controls Table of Contents Page Commissioning......................35 GSD File............................... 35 PROFIBUS DP Address Settings......................35 Baud Rate Setting..........................35 Status Display............................36 7.4.1 General Information........................... 36 7.4.2...
  • Page 6 Bosch Rexroth AG | Electric Drives Rexroth IndraControl VDP 92.3 | Project Planning Manual and Controls...
  • Page 7: System Representation

    Project Planning Manual | Rexroth IndraControl VDP 92.3 Electric Drives | Bosch Rexroth AG 1/52 and Controls System Representation System Representation Brief Description The machine operator panel VDP 92.3 is a compact combination consisting of a 15" TFT display and operating elements for the manual machine operation.
  • Page 8 Bosch Rexroth AG | Electric Drives Rexroth IndraControl VDP 92.3 | Project Planning Manual and Controls...
  • Page 9: Important Instructions On Use

    Project Planning Manual | Rexroth IndraControl VDP 92.3 Electric Drives | Bosch Rexroth AG 3/52 and Controls Important Instructions on Use Important Instructions on Use Appropriate Use 2.1.1 Introduction Rexroth products represent state-of-the-art developments and manufacturing. They are tested prior to delivery to ensure operational safety and reliability.
  • Page 10: Inappropriate Use

    4/52 Bosch Rexroth AG | Electric Drives Rexroth IndraControl VDP 92.3 | Project Planning Manual and Controls Important Instructions on Use Inappropriate Use The application of the VDP 92.3 that are not within the specified areas of ap‐ plication or under operating conditions deviating from the operating conditions and technical data specified in the documentation is considered as "inappro‐...
  • Page 11: Safety Instructions For Electric Drives And Controls

    Follow these safety instructions at all times. ● Bosch Rexroth AG is not liable for damages resulting from failure to ob‐ serve the warnings provided in this documentation. ● Read the operating, maintenance and safety instructions in your language before commissioning the machine.
  • Page 12: Explanation Of Warning Symbols And Degrees Of Hazard Seriousness

    6/52 Bosch Rexroth AG | Electric Drives Rexroth IndraControl VDP 92.3 | Project Planning Manual and Controls Safety Instructions for Electric Drives and Controls ● Follow all safety regulations and requirements for the specific application as practiced in the country of use.
  • Page 13: Hazards By Improper Use

    Project Planning Manual | Rexroth IndraControl VDP 92.3 Electric Drives | Bosch Rexroth AG 7/52 and Controls Safety Instructions for Electric Drives and Controls Degree of hazard serious‐ Warning symbol Signal word ness acc. ANSI 535.4-2002 Death or severe bodily harm Danger will occur.
  • Page 14: Instructions With Regard To Specific Dangers

    8/52 Bosch Rexroth AG | Electric Drives Rexroth IndraControl VDP 92.3 | Project Planning Manual and Controls Safety Instructions for Electric Drives and Controls Risk of injury by improper handling of batteries! Observe the safety instructions! CAUTION Instructions with Regard to Specific Dangers 3.2.1...
  • Page 15: Protection Against Electric Shock By Protective Extra-Low Voltage

    Project Planning Manual | Rexroth IndraControl VDP 92.3 Electric Drives | Bosch Rexroth AG 9/52 and Controls Safety Instructions for Electric Drives and Controls For electrical drive and filter components with voltages of more than 50 volts, observe the following additional safety instructions.
  • Page 16 10/52 Bosch Rexroth AG | Electric Drives Rexroth IndraControl VDP 92.3 | Project Planning Manual and Controls Safety Instructions for Electric Drives and Controls The monitoring in the drive components will normally be sufficient to avoid faulty operation in the connected drives. Regarding personal safety, especially the danger of bodily harm and material damage, this alone cannot be relied upon to ensure complete safety.
  • Page 17 Project Planning Manual | Rexroth IndraControl VDP 92.3 Electric Drives | Bosch Rexroth AG 11/52 and Controls Safety Instructions for Electric Drives and Controls Dangerous movements! Danger to life, risk of injury, severe bodily harm or material damage! ● Ensure personal safety by means of qualified and tested higher-level DANGER monitoring devices or measures integrated in the installation.
  • Page 18: Protection Against Magnetic And Electromagnetic Fields During Operation And Mounting

    12/52 Bosch Rexroth AG | Electric Drives Rexroth IndraControl VDP 92.3 | Project Planning Manual and Controls Safety Instructions for Electric Drives and Controls 3.2.4 Protection Against Magnetic and Electromagnetic Fields During Oper‐ ation and Mounting Magnetic and electromagnetic fields generated by current-carrying conductors and permanent magnets in motors represent a serious personal danger to those with heart pacemakers, metal implants and hearing aids.
  • Page 19: Battery Safety

    Project Planning Manual | Rexroth IndraControl VDP 92.3 Electric Drives | Bosch Rexroth AG 13/52 and Controls Safety Instructions for Electric Drives and Controls Risk of injury by improper handling! Bodily injury by bruising, shearing, cutting, hitting! ● Observe the general construction and safety regulations on handling and CAUTION mounting.
  • Page 20 14/52 Bosch Rexroth AG | Electric Drives Rexroth IndraControl VDP 92.3 | Project Planning Manual and Controls Safety Instructions for Electric Drives and Controls Risk of injury by improper handling of pressurized lines! ● Do not attempt to disconnect, open or cut pressurized lines (risk of explo‐...
  • Page 21: Technical Data

    Project Planning Manual | Rexroth IndraControl VDP 92.3 Electric Drives | Bosch Rexroth AG 15/52 and Controls Technical Data Technical Data Front Panel Display 15" TFT, 1024 × 768 pixels, 256,000 colors Operation Key operation Surface – front panel Traffic white...
  • Page 22: Standards

    16/52 Bosch Rexroth AG | Electric Drives Rexroth IndraControl VDP 92.3 | Project Planning Manual and Controls Technical Data In operation Storage / Transport Air pressure Up to 2 000 m above MSL according to DIN 60204 Mechanical strength Max. vibration: Max.
  • Page 23: Note For The Machine Manufacturer

    Project Planning Manual | Rexroth IndraControl VDP 92.3 Electric Drives | Bosch Rexroth AG 17/52 and Controls Technical Data Standard Title Edition DIN EN Electromagnetic compatibility (EMC) September 61000-6-4 2007 Volume: 6-4: Generic standards - Immunity for in‐ (VDE 0839-6-4)
  • Page 24: Compatibility Test

    18/52 Bosch Rexroth AG | Electric Drives Rexroth IndraControl VDP 92.3 | Project Planning Manual and Controls Technical Data Display size Service life 15" 40,000 hours Fig.4-5: Service life: Backlight ● Fans are mechanical wear components, whose service life is extremely temperature-dependent.
  • Page 25: Dimensions

    Project Planning Manual | Rexroth IndraControl VDP 92.3 Electric Drives | Bosch Rexroth AG 19/52 and Controls Dimensions Dimensions Housing Dimensions 5.1.1 Housing Dimensions of the VDP 92.3: Front view display 15"centre 187.5 Fig.5-1: Housing Dimensions of the VDP 92.3: Front view...
  • Page 26: Housing Dimensions Of The Vdp 92.3: Side View

    20/52 Bosch Rexroth AG | Electric Drives Rexroth IndraControl VDP 92.3 | Project Planning Manual and Controls Dimensions 5.1.2 Housing Dimensions of the VDP 92.3: Side View 15.5 Fig.5-2: Housing dimensions of the VDP 92.3: Side view...
  • Page 27: Housing Dimensions Of The Vdp 92.3: Rear View

    Project Planning Manual | Rexroth IndraControl VDP 92.3 Electric Drives | Bosch Rexroth AG 21/52 and Controls Dimensions 5.1.3 Housing Dimensions of the VDP 92.3: Rear View (mounting cut-out) Fig.5-3: Housing dimensions of the VDP 92.3: Rear view 5.1.4 Housing Dimensions of the VDP 92.3: Top View Fig.5-4:...
  • Page 28: Mounting Cut-Out

    22/52 Bosch Rexroth AG | Electric Drives Rexroth IndraControl VDP 92.3 | Project Planning Manual and Controls Dimensions ● Avoid installation locations exposed to direct sunlight, as additional heat development can occur. ● Install the operator panel in a manner ensuring easy access to the front panel (top side).
  • Page 29: Interfaces

    Project Planning Manual | Rexroth IndraControl VDP 92.3 Electric Drives | Bosch Rexroth AG 23/52 and Controls Interfaces Interfaces Interfaces at the VDP 6.1.1 View on the Connector Panel Fig.6-1: Interface to the control cabinet PC 6.1.2 Description of the Interfaces Interfaces Designa‐...
  • Page 30: S1 Dip Switch

    24/52 Bosch Rexroth AG | Electric Drives Rexroth IndraControl VDP 92.3 | Project Planning Manual and Controls Interfaces 6.1.3 S1 Dip Switch Overview Designation at the Switch type Function housing S1/switch 1 DIP switch Without function S1/switch 2 OFF: Cable length to the control cabinet PC <...
  • Page 31: Xusb Interfaces

    Project Planning Manual | Rexroth IndraControl VDP 92.3 Electric Drives | Bosch Rexroth AG 25/52 and Controls Interfaces N. C. An ordinary 24 V power supply unit can be used An isolated power supply unit has to be used, as pin 2 is internally connected with the housing.
  • Page 32: Xser And Xvid Interfaces

    26/52 Bosch Rexroth AG | Electric Drives Rexroth IndraControl VDP 92.3 | Project Planning Manual and Controls Interfaces Fig.6-6: USB Interfaces: XUSB1/2 and XUSB3/4 Operating the USB connections on The USB connections on the VDP 92.3 only support the USB1.1, since the data the VDP 92.3 in the USB2.0 mode...
  • Page 33: Xvid Assignment And Xser Assignment

    Project Planning Manual | Rexroth IndraControl VDP 92.3 Electric Drives | Bosch Rexroth AG 27/52 and Controls Interfaces The display identification of a VDP 92.3 is only active once after switching on the VPB40.3. That means that if a VDP 92.3 is plugged and then removed or a VDP 92.3 is connected when starting the...
  • Page 34: Protective Earth Terminal

    28/52 Bosch Rexroth AG | Electric Drives Rexroth IndraControl VDP 92.3 | Project Planning Manual and Controls Interfaces Protective Earth Terminal Ensure that during the wiring of the protective conductor the wire cross-section is sufficient. For this, consider also EN 60204 Part 1 (max. electric resistance and verification of the protective conductor's wiring).
  • Page 35: Digital 24 V Inputs And Outputs (X2|1, X2|2, X2O1)

    Project Planning Manual | Rexroth IndraControl VDP 92.3 Electric Drives | Bosch Rexroth AG 29/52 and Controls Interfaces Connec‐ RS485 Signal Meaning reference B/B' RxD/TxD-P Receiving / transmitting data CNTR_P Repeater control signal C/C' DGND Data reference potential (M 5 V)
  • Page 36: Characteristics Of The Digital Inputs

    30/52 Bosch Rexroth AG | Electric Drives Rexroth IndraControl VDP 92.3 | Project Planning Manual and Controls Interfaces Connector Signal Meaning X2I2 Digital 24 V inputs I 8 – I 15 X2O1 Digital 24 V outputs Q 0 – Q 7 Fig.6-14:...
  • Page 37: Key Switches, Machine On/Off, Emergency Stop (X2M1)

    Project Planning Manual | Rexroth IndraControl VDP 92.3 Electric Drives | Bosch Rexroth AG 31/52 and Controls Interfaces Output voltage Nominal value 24 V Rated output current Nominal value: 0.2 A UL rating: 0.2 A general purpose 5 W Tungsten...
  • Page 38: Pin Assignment (25-Pin Female Connector Strip D-Sub)

    32/52 Bosch Rexroth AG | Electric Drives Rexroth IndraControl VDP 92.3 | Project Planning Manual and Controls Interfaces The states of the inputs and the counter value of the handwheel are transmitted to the master control via PROFIBUS DP. 6.8.2 Pin Assignment (25-Pin Female Connector Strip D-SUB) Fig.6-18:...
  • Page 39: Connection For Internal Handwheel (X82)

    Project Planning Manual | Rexroth IndraControl VDP 92.3 Electric Drives | Bosch Rexroth AG 33/52 and Controls Interfaces Plug-in connector, 24-pin HBA – 072910 D-Sub 25-pol. VDP92.3 X81 Signal Signal N.C. N.C. N.C. +24 VDC (24 V power supply) +5 V Fig.6-19:...
  • Page 40 Bosch Rexroth AG | Electric Drives Rexroth IndraControl VDP 92.3 | Project Planning Manual and Controls...
  • Page 41: Commissioning

    Project Planning Manual | Rexroth IndraControl VDP 92.3 Electric Drives | Bosch Rexroth AG 35/52 and Controls Commissioning Commissioning GSD File The GSD file is provided by Satisloh. PROFIBUS DP Address Settings PROFIBUS DP Address Settings The station address is set with 2 BCD rotary switches S1 and S2 (see fig.
  • Page 42: Status Display

    36/52 Bosch Rexroth AG | Electric Drives Rexroth IndraControl VDP 92.3 | Project Planning Manual and Controls Commissioning 6 Mbauds 12 Mbauds Status Display 7.4.1 General Information The following figure shows the four status displays H1-H4: Fig.7-2: Status displays H1-H4...
  • Page 43: System Stop

    Project Planning Manual | Rexroth IndraControl VDP 92.3 Electric Drives | Bosch Rexroth AG 37/52 and Controls Commissioning Light-Emitting Display Meaning Diode "RUN" Operating display Green Cyclic I/O data exchange (normal operation) Green~ Configuration error (command/actual assignment different) The bus connection is not activated by the DP master Causes: ●...
  • Page 44: Address Assignment - Digital 24 V Inputs And Outputs

    38/52 Bosch Rexroth AG | Electric Drives Rexroth IndraControl VDP 92.3 | Project Planning Manual and Controls Commissioning ● The total of the parameterization data of all modules is greater than 64 bytes. ● The total of the parameterization data of all modules is greater than 64 bytes.
  • Page 45: Profibus Dp Module (Gsd File)

    Project Planning Manual | Rexroth IndraControl VDP 92.3 Electric Drives | Bosch Rexroth AG 39/52 and Controls Commissioning 7.7.2 PROFIBUS DP Module (GSD File) Handwheel Format Handwheel, internal WORD Counter value, handwheel: 16-bit Fig.7-7: Input assignment: Module "Handwheel"...
  • Page 46 Bosch Rexroth AG | Electric Drives Rexroth IndraControl VDP 92.3 | Project Planning Manual and Controls...
  • Page 47: Maintenance

    Project Planning Manual | Rexroth IndraControl VDP 92.3 Electric Drives | Bosch Rexroth AG 41/52 and Controls Maintenance Maintenance General Information The operator terminals VDP 92.3 are maintenance-free. Some components are subject to wear and must be replaced. The degree of protection IP is to be guaranteed during mainte‐...
  • Page 48 Bosch Rexroth AG | Electric Drives Rexroth IndraControl VDP 92.3 | Project Planning Manual and Controls...
  • Page 49: Touch Screen Software

    Project Planning Manual | Rexroth IndraControl VDP 92.3 Electric Drives | Bosch Rexroth AG 43/52 and Controls Touch Screen Software Touch Screen Software A touch screen is integrated in the operating display VDP 92.3. That screen the operation via the touch-sensitive interface of the display.
  • Page 50 Bosch Rexroth AG | Electric Drives Rexroth IndraControl VDP 92.3 | Project Planning Manual and Controls...
  • Page 51: Environmental Protection And Disposal

    Project Planning Manual | Rexroth IndraControl VDP 92.3 Electric Drives | Bosch Rexroth AG 45/52 and Controls Environmental Protection and Disposal Environmental Protection and Disposal 10.1 Environmental Protection Production Processes The products are made with energy- and resource-optimized production pro‐...
  • Page 52 Bosch Rexroth AG | Electric Drives Rexroth IndraControl VDP 92.3 | Project Planning Manual and Controls...
  • Page 53: Ordering Information

    Project Planning Manual | Rexroth IndraControl VDP 92.3 Electric Drives | Bosch Rexroth AG 47/52 and Controls Ordering Information Ordering Information 11.1 Type Designation Code 11.1.1 VDP 92.3 Fig.11-1: Type designation code VDP 92.3 11.2 Accessories 11.2.1 24 Volt Power Unit...
  • Page 54: Connection Cable For The Cdi Interface

    48/52 Bosch Rexroth AG | Electric Drives Rexroth IndraControl VDP 92.3 | Project Planning Manual and Controls Ordering Information 11.2.2 Ordering designation Parts number Description VAU01.1U-024-024-240-NN R911171024 Uninterruptible Power Supply 24 VDC, 240 watt with USB interface Fig.11-3: 24 volt power supply unit 11.2.3...
  • Page 55: Service And Support

    Project Planning Manual | Rexroth IndraControl VDP 92.3 Electric Drives | Bosch Rexroth AG 49/52 and Controls Service and Support Service and Support 12.1 Helpdesk Our service helpdesk at our headquarters in Lohr, Germany, will assist you with all kinds of inquiries.
  • Page 56 Bosch Rexroth AG | Electric Drives Rexroth IndraControl VDP 92.3 | Project Planning Manual and Controls...
  • Page 57: Index

    Project Planning Manual | Rexroth IndraControl VDP 92.3 Electric Drives | Bosch Rexroth AG 51/52 and Controls Index Index Symbols 24 volt power unit 47 LEDs 36 Accessories 47 Maintenance, 41 Address assignment – digital 24 V inputs and out‐...
  • Page 58 52/52 Bosch Rexroth AG | Electric Drives Rexroth IndraControl VDP 92.3 | Project Planning Manual and Controls Index Inappropriate use 4 Technical data 15 Front panel 15 Power supply 15 VDC power supply (24 VDC) 24 Used standards 16 Wear parts 17...
  • Page 59 Project Planning Manual | Rexroth IndraControl VDP 92.3 Electric Drives | Bosch Rexroth AG and Controls Notes...
  • Page 60 Bosch Rexroth AG Electric Drives and Controls P.O. Box 13 57 97803 Lohr, Germany Bgm.-Dr.-Nebel-Str. 2 97816 Lohr, Germany Phone +49 (0)93 52-40-50 60 +49 (0)93 52-40-49 41 service.svc@boschrexroth.de www.boschrexroth.com Printed in Germany R911325527 DOK-SUPPL*-VDP*92.3***-PR01-EN-P...

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