Bosch REXROTH IndraControl VAM 42.1 Project Planning Manual
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Bosch REXROTH IndraControl VAM 42.1 Project Planning Manual

Bosch REXROTH IndraControl VAM 42.1 Project Planning Manual

Machine control panels
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Electric Drives
and Controls
Hydraulics
Rexroth IndraControl
VAM 12.1/42.1
Machine Control Panels
Project Planning Manual
Linear Motion and
Assembly Technologies
Pneumatics
Service
R911327985
Edition 02

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Summary of Contents for Bosch REXROTH IndraControl VAM 42.1

  • Page 1 Electric Drives Linear Motion and and Controls Hydraulics Assembly Technologies Pneumatics Service Rexroth IndraControl R911327985 Edition 02 VAM 12.1/42.1 Machine Control Panels Project Planning Manual...
  • Page 2 04.2011 Second edition Copyright © Bosch Rexroth AG 2009 Copying this document, giving it to others and the use or communication of the contents thereof without express authority, are forbidden. Offenders are liable for the payment of damages. All rights are reserved in the event of the grant of a patent or the registration of a utility model or design (DIN 34-1).

  • Page 3: Table Of Contents

    DOK-SUPPL*-VAM*XX.1***-PR02-EN-P Bosch Rexroth AG I/93 Rexroth IndraControl VAM 12.1/42.1 Machine Control Panels Table of Contents Table of Contents Page System Presentation...................... 7 Brief Description............................. 7 VAM 12.1/VAM 42.1 Standard Variants....................7 1.2.1 Standard Variants Overview........................ 7 1.2.2 Rear Side............................. 7 1.2.3...
  • Page 4 II/93 Bosch Rexroth AG DOK-SUPPL*-VAM*XX.1***-PR02-EN-P Rexroth IndraControl VAM 12.1/42.1 Machine Control Panels Table of Contents Page 4.5.1 Technical Data........................... 30 Ambient Conditions..........................31 Standards............................. 31 4.7.1 Used Standards..........................31 4.7.2 CE Marking............................32 Declaration of Conformity ......................32 4.7.3 UL and CSA certified......................... 33 Compatibility Test..........................
  • Page 5 DOK-SUPPL*-VAM*XX.1***-PR02-EN-P Bosch Rexroth AG III/93 Rexroth IndraControl VAM 12.1/42.1 Machine Control Panels Table of Contents Page Enabling Button of the Hand-Held Terminals IndraControl VEH 30.1, 30.2 or VCH 08.1....49 STOP Button of the Hand-Held Terminals IndraControl VEH 30.1, VEH 30.2 or VCH 08.1..50 6.2.8...
  • Page 6 IV/93 Bosch Rexroth AG DOK-SUPPL*-VAM*XX.1***-PR02-EN-P Rexroth IndraControl VAM 12.1/42.1 Machine Control Panels Table of Contents Page PROFIBUS DP Address Settings......................71 Baud Rate Setting..........................72 Status Displays............................. 72 8.6.1 General Information........................... 72 8.6.2 System Stop............................74 Address Assignment..........................75 8.7.1 Keypads.............................
  • Page 7 DOK-SUPPL*-VAM*XX.1***-PR02-EN-P Bosch Rexroth AG V/93 Rexroth IndraControl VAM 12.1/42.1 Machine Control Panels Table of Contents Page Index..........................91...
  • Page 8 VI/93 Bosch Rexroth AG DOK-SUPPL*-VAM*XX.1***-PR02-EN-P Rexroth IndraControl VAM 12.1/42.1 Machine Control Panels...

  • Page 9: System Presentation

    DOK-SUPPL*-VAM*XX.1***-PR02-EN-P Bosch Rexroth AG 7/93 Rexroth IndraControl VAM 12.1/42.1 Machine Control Panels System Presentation System Presentation Brief Description Machine control panels complete operator and visualization terminals and are used to select the operation modes as well as to operate the machine manually.

  • Page 10: Front View Machine Control Panel: Overview

    8/93 Bosch Rexroth AG DOK-SUPPL*-VAM*XX.1***-PR02-EN-P Rexroth IndraControl VAM 12.1/42.1 Machine Control Panels System Presentation ● 8 digital 24 V outputs 1.2.3 Front View Machine Control Panel: Overview IndraControl V ① EMERGENCY STOP button ② Pushbuttons ③ Keypads with keys that can be freely labeled and programmed ④...

  • Page 11: Front View Of The Vam 42.1 Machine Control Panel, Standard Variant

    DOK-SUPPL*-VAM*XX.1***-PR02-EN-P Bosch Rexroth AG 9/93 Rexroth IndraControl VAM 12.1/42.1 Machine Control Panels System Presentation 1.2.5 Front View of the VAM 42.1 Machine Control Panel, Standard Variant In contrast to the VAM 12.1, the VAM 42.1 is equipped with six pushbuttons and provides ten cut-outs for 22.5 mm switching elements.

  • Page 12: Front View Machine Control Panel - Customized Variant (Overview)

    10/93 Bosch Rexroth AG DOK-SUPPL*-VAM*XX.1***-PR02-EN-P Rexroth IndraControl VAM 12.1/42.1 Machine Control Panels System Presentation 2 keypads with keys that Further elements Order number might be freely labeled and type desig‐ and programmed nation code VAM 42.1 30 illuminated keys ●...
  • Page 13 DOK-SUPPL*-VAM*XX.1***-PR02-EN-P Bosch Rexroth AG 11/93 Rexroth IndraControl VAM 12.1/42.1 Machine Control Panels System Presentation IndraControl V Fig.1-7: Customized variant VAM12.1-PB-NF-AB-TB-VD-EK-1608-D1 IndraControl V Fig.1-8: Customized variant VAM12.1-PB-NF-AB-TB-NN-EK-1608-D1...

  • Page 14: Front View Machine Control Panel Vam 42.1, Customized Variant

    12/93 Bosch Rexroth AG DOK-SUPPL*-VAM*XX.1***-PR02-EN-P Rexroth IndraControl VAM 12.1/42.1 Machine Control Panels System Presentation 1.3.4 Front View Machine Control Panel VAM 42.1, Customized Variant IndraControl V Fig.1-9: Customized variant VAM42.1-PB-NF-AB-TB-VD-EK-1608-D1 IndraControl V Fig.1-10: Customized variant VAM42.1-PB-NF-AB-TB-NN-EK-1608-D1...

  • Page 15: Important Instructions On Use

    Bosch Rexroth disclaims as manufacturer any warranty, liability or damages occurring due to inappropriate use of the products. Fur‐ thermore, Bosch Rexroth is not paying any compensation. The user is responsible for any risks resulting from inappropriate use of the products.

  • Page 16: Inappropriate Use

    14/93 Bosch Rexroth AG DOK-SUPPL*-VAM*XX.1***-PR02-EN-P Rexroth IndraControl VAM 12.1/42.1 Machine Control Panels Important Instructions on Use Each drive control device has to be programmed before commissioning so that the motor executes the application-specific functions. The VAM 12.1/VAM 42.1 were developed for the single axis as well as for the multiple axes drive tasks and control tasks.

  • Page 17: Safety Instructions For Electric Drives And Controls

    DOK-SUPPL*-VAM*XX.1***-PR02-EN-P Bosch Rexroth AG 15/93 Rexroth IndraControl VAM 12.1/42.1 Machine Control Panels Safety Instructions for Electric Drives and Controls Safety Instructions for Electric Drives and Controls Definitions of Terms Application Documentation Application documentation comprises the entire documentation used to inform the user of the product about the use and safety-relevant features for config‐...

  • Page 18: General Information

    You must follow these safety instructions. ● Bosch Rexroth is not liable for damages resulting from failure to observe the safety instructions. ●...

  • Page 19: Hazards By Improper Use

    DOK-SUPPL*-VAM*XX.1***-PR02-EN-P Bosch Rexroth AG 17/93 Rexroth IndraControl VAM 12.1/42.1 Machine Control Panels Safety Instructions for Electric Drives and Controls concept in which measures of risk reduction for personal safety depend on electrical, electronic or programmable control systems. ● The information given in the application documentation with regard to the use of the delivered components contains only examples of applications and suggestions.
  • Page 20 18/93 Bosch Rexroth AG DOK-SUPPL*-VAM*XX.1***-PR02-EN-P Rexroth IndraControl VAM 12.1/42.1 Machine Control Panels Safety Instructions for Electric Drives and Controls ● Risk of injury by improper handling! Injury by crushing, shearing, cutting, hitting! ● Risk of injury by improper handling of batteries! ●...

  • Page 21: Instructions With Regard To Specific Dangers

    DOK-SUPPL*-VAM*XX.1***-PR02-EN-P Bosch Rexroth AG 19/93 Rexroth IndraControl VAM 12.1/42.1 Machine Control Panels Safety Instructions for Electric Drives and Controls Instructions with Regard to Specific Dangers 3.3.1 Protection Against Contact With Electrical Parts and Housings This section concerns components of the electric drive and control system with voltages of more than 50 volts.

  • Page 22: Protective Extra-Low Voltage As Protection Against Electric Shock

    Protective extra-low voltage is used to allow connecting devices with basic in‐ sulation to extra-low voltage circuits. On components of an electric drive and control system provided by Bosch Rexroth, all connections and terminals with voltages between 5 and 50 volts are PELV ("Protective Extra-Low Voltage") systems.
  • Page 23 DOK-SUPPL*-VAM*XX.1***-PR02-EN-P Bosch Rexroth AG 21/93 Rexroth IndraControl VAM 12.1/42.1 Machine Control Panels Safety Instructions for Electric Drives and Controls ● Improper or wrong wiring or cable connection ● Operator errors ● Wrong input of parameters before commissioning ● Malfunction of sensors and encoders ●...

  • Page 24: Protection Against Magnetic And Electromagnetic Fields During Operation And Mounting

    22/93 Bosch Rexroth AG DOK-SUPPL*-VAM*XX.1***-PR02-EN-P Rexroth IndraControl VAM 12.1/42.1 Machine Control Panels Safety Instructions for Electric Drives and Controls ● The standard equipment motor holding brake or an external holding brake controlled by the drive controller is not sufficient to guarantee personal safety! ●...

  • Page 25: Protection During Handling And Mounting

    DOK-SUPPL*-VAM*XX.1***-PR02-EN-P Bosch Rexroth AG 23/93 Rexroth IndraControl VAM 12.1/42.1 Machine Control Panels Safety Instructions for Electric Drives and Controls ● After switching chokes, supply units and drive controllers off, wait 15 mi‐ nutes to allow them to cool down before touching them.

  • Page 26: Protection Against Pressurized Systems

    24/93 Bosch Rexroth AG DOK-SUPPL*-VAM*XX.1***-PR02-EN-P Rexroth IndraControl VAM 12.1/42.1 Machine Control Panels Safety Instructions for Electric Drives and Controls 3.3.8 Protection Against Pressurized Systems According to the information given in the Project Planning Manuals, motors and components cooled with liquids and compressed air can be partially supplied with externally fed, pressurized media, such as compressed air, hydraulics oil, cooling liquids and cooling lubricants.
  • Page 27 DOK-SUPPL*-VAM*XX.1***-PR02-EN-P Bosch Rexroth AG 25/93 Rexroth IndraControl VAM 12.1/42.1 Machine Control Panels Safety Instructions for Electric Drives and Controls NOTICE In case of non-compliance with this safety instruction, property damage could occur.
  • Page 28 26/93 Bosch Rexroth AG DOK-SUPPL*-VAM*XX.1***-PR02-EN-P Rexroth IndraControl VAM 12.1/42.1 Machine Control Panels...

  • Page 29: Technical Data

    DOK-SUPPL*-VAM*XX.1***-PR02-EN-P Bosch Rexroth AG 27/93 Rexroth IndraControl VAM 12.1/42.1 Machine Control Panels Technical Data Technical Data Basic Device VAM 12.1 VAM 42.1 Degree of protection Front panel IP 54 according to EN 60 529, IEC 529 Degree of protection 1 according to DIN EN 50178...

  • Page 30: Switching Elements, Pushbuttons

    28/93 Bosch Rexroth AG DOK-SUPPL*-VAM*XX.1***-PR02-EN-P Rexroth IndraControl VAM 12.1/42.1 Machine Control Panels Technical Data Switching Elements, Pushbuttons The VAM 12.1/VAM 42.1 feature pushbuttons and cut-outs for 22.5 mm control and indicator units, which are not available for all variants. The following tables list the technical data of the integrated LED modules as well as N/O and N/C contacts.

  • Page 31: Emergency Stop

    DOK-SUPPL*-VAM*XX.1***-PR02-EN-P Bosch Rexroth AG 29/93 Rexroth IndraControl VAM 12.1/42.1 Machine Control Panels Technical Data EMERGENCY STOP Manufacturer Télémecanique (Schneider Electric) Designation of the manu‐ EMERGENCY STOP but‐ facturer ton, circumvention-proof, rotary release: BS844 Standard auxiliary switch, N/O contact: ZBE-101 Standard auxiliary switch,...

  • Page 32: Vac 30.2 Connection Module For Veh 30.1, Veh 30.2 Or Vch 08.1 Hand-Held Terminal

    30/93 Bosch Rexroth AG DOK-SUPPL*-VAM*XX.1***-PR02-EN-P Rexroth IndraControl VAM 12.1/42.1 Machine Control Panels Technical Data VAC 30.2 Connection Module for VEH 30.1, VEH 30.2 or VCH 08.1 Hand-Held Terminal Connections ● 1 × Ethernet connection (RJ 45, 10/100 base-T) ● STOP button hand-held terminal ●...

  • Page 33: Ambient Conditions

    DOK-SUPPL*-VAM*XX.1***-PR02-EN-P Bosch Rexroth AG 31/93 Rexroth IndraControl VAM 12.1/42.1 Machine Control Panels Technical Data Utilization category according to EN IEC 50 mA / 24 V 60947-5-2 AC-12, AC-15, DC-12, DC-13 Difference time of the outpus (LB at first) Typ. 200 ms Connection type of the switching contacts Screw terminal, 2 ×...

  • Page 34: Ce Marking

    32/93 Bosch Rexroth AG DOK-SUPPL*-VAM*XX.1***-PR02-EN-P Rexroth IndraControl VAM 12.1/42.1 Machine Control Panels Technical Data Standard Meaning EN 60204-1 Electrical equipment of machines EN 60 61000-6-4 Generic standard, emitted interference (industrial environ‐ ment) EN 60 61000-6-2 Generic standard, noise immunity (industrial environment) EN 61558-2-6 Transformer for 24 V power supply unit, protective separa‐...

  • Page 35: Ul And Csa Certified

    Bosch Rexroth might occur. For this reason, before using the respective material a compatibility test has to be carried out for new materials (e.
  • Page 36 34/93 Bosch Rexroth AG DOK-SUPPL*-VAM*XX.1***-PR02-EN-P Rexroth IndraControl VAM 12.1/42.1 Machine Control Panels...

  • Page 37: Dimensions And Installation

    DOK-SUPPL*-VAM*XX.1***-PR02-EN-P Bosch Rexroth AG 35/93 Rexroth IndraControl VAM 12.1/42.1 Machine Control Panels Dimensions and Installation Dimensions and Installation General Information All values of dimensions are given in millimeter. Housing Dimensions VAM 12.1, Standard Variant 5.2.1 VAM 12.1 Front View Fig.5-1:...

  • Page 38: Vam 12.1 Side View

    36/93 Bosch Rexroth AG DOK-SUPPL*-VAM*XX.1***-PR02-EN-P Rexroth IndraControl VAM 12.1/42.1 Machine Control Panels Dimensions and Installation 5.2.2 VAM 12.1 Side View Fig.5-2: Housing dimensions VAM 12.1, side view 5.2.3 VAM 12.1 Top View Fig.5-3: Housing dimensions VAM 12.1, top view...

  • Page 39: Vam 12.1 Rear View

    DOK-SUPPL*-VAM*XX.1***-PR02-EN-P Bosch Rexroth AG 37/93 Rexroth IndraControl VAM 12.1/42.1 Machine Control Panels Dimensions and Installation 5.2.4 VAM 12.1 Rear View 324 Mounting cut-out Flat seal Fig.5-4: Housing dimensions VAM 12.1, rear view Housing Dimensions VAM 12.1, Customized Variant The dimensions of the customized variant differ only in the depth for VAM 12.1.

  • Page 40: Housing Dimensions Vam 42.1, Standard Variant

    38/93 Bosch Rexroth AG DOK-SUPPL*-VAM*XX.1***-PR02-EN-P Rexroth IndraControl VAM 12.1/42.1 Machine Control Panels Dimensions and Installation Housing Dimensions VAM 42.1, Standard Variant 5.4.1 VAM 42.1 Front View Fig.5-6: Housing dimensions VAM 42.1, front view...

  • Page 41: Vam 42.1 Side View

    DOK-SUPPL*-VAM*XX.1***-PR02-EN-P Bosch Rexroth AG 39/93 Rexroth IndraControl VAM 12.1/42.1 Machine Control Panels Dimensions and Installation 5.4.2 VAM 42.1 Side View Fig.5-7: Housing dimensions VAM 42.1, side view 5.4.3 VAM 42.1 Top View Fig.5-8: Housing dimensions VAM 42.1, top view...

  • Page 42: Vam 42.1 Rear View

    40/93 Bosch Rexroth AG DOK-SUPPL*-VAM*XX.1***-PR02-EN-P Rexroth IndraControl VAM 12.1/42.1 Machine Control Panels Dimensions and Installation 5.4.4 VAM 42.1 Rear View 380 Mounting cut-out Flat seal Fig.5-9: Housing dimensions VAM 42.1, rear view Housing Dimensions VAM 42.1, Customized Variant The dimensions of the customized variant differ only in the depth for VAM 42.1.

  • Page 43: Mounting Cut-Out

    DOK-SUPPL*-VAM*XX.1***-PR02-EN-P Bosch Rexroth AG 41/93 Rexroth IndraControl VAM 12.1/42.1 Machine Control Panels Dimensions and Installation 5.6.2 Mounting Cut-Out To mount the control panel, proceed as follows: 1. Create a mounting cut-out with 6 holes, cross-section 4.5 mm according fig. 5-11 "Mounting dimensions VAM 12.1" on page 41 fig.

  • Page 44: Mounting Dimensions Vam 42.1

    42/93 Bosch Rexroth AG DOK-SUPPL*-VAM*XX.1***-PR02-EN-P Rexroth IndraControl VAM 12.1/42.1 Machine Control Panels Dimensions and Installation 5.6.4 Mounting Dimensions VAM 42.1 Holes for threaded bolts Mounting cut-out 215 x 380 Fig.5-12: Mounting dimensions VAM 42.1...

  • Page 45: Module Design

    6.1.2 Labeling Templates for Slide-In Strips Please find the labeling templates on the Bosch Rexroth web site or contact your sales representative. The labels for the machine function keys and for the 22.5 mm control and indi‐ cator units can be created with the templates and can be printed on transparent foil or on paper with the help of a laser printer.

  • Page 46: Keypads

    44/93 Bosch Rexroth AG DOK-SUPPL*-VAM*XX.1***-PR02-EN-P Rexroth IndraControl VAM 12.1/42.1 Machine Control Panels Module Design The red-yellow EMERGENCY STOP button of the VAM 12.1/VAM 42.1 meets the requirements of the EN ISO 13850. It must be designed as an emergency stop of category 0 or category 1 (see EN 60204-1 chapter 9.2.5.4.2) on the basis of the risk assessment for the machine.

  • Page 47: Override Vd

    DOK-SUPPL*-VAM*XX.1***-PR02-EN-P Bosch Rexroth AG 45/93 Rexroth IndraControl VAM 12.1/42.1 Machine Control Panels Module Design Two keypads, each with 15 keys, are available. The keys are short-stroke keys that can be configured and labeled freely. The keys are covered by a foil ar‐...

  • Page 48: Equipment With 22.5 Mm Switching Elements (Control And Indicator Units)

    46/93 Bosch Rexroth AG DOK-SUPPL*-VAM*XX.1***-PR02-EN-P Rexroth IndraControl VAM 12.1/42.1 Machine Control Panels Module Design Feed override 24 switch positions (beginning with "0") (upper rotary switch) Spindle override 16 switch positions (beginning with "45") (lower rotary switch) Fig.6-5: Override switches of the standard variants The module is connected to the logic circuit board via the internal shift register bus.

  • Page 49: Combined Slot For 16 Mm And 22.5 Mm Switching Element

    DOK-SUPPL*-VAM*XX.1***-PR02-EN-P Bosch Rexroth AG 47/93 Rexroth IndraControl VAM 12.1/42.1 Machine Control Panels Module Design ① Cut-outs of the 22.5 mm sized control and indicator units Fig.6-7: Position of the cut-outs for 22.5 mm control and indicator units for VAM42.1-PB-NF-NN-TB-VD-NN-1608-NN 6.2.5 Combined Slot for 16 mm and 22.5 mm Switching Element...

  • Page 50: Euchner Eks (Electronic-Key-System)

    48/93 Bosch Rexroth AG DOK-SUPPL*-VAM*XX.1***-PR02-EN-P Rexroth IndraControl VAM 12.1/42.1 Machine Control Panels Module Design 6.2.6 Euchner EKS (Electronic-Key-System) General Information Device variants that contain the "EK" abbreviation in the type designation code, integrate an Euchner EKS Electronic-Key adapter (card reader) with USB in‐...

  • Page 51: Dip Switch Settings Euchner Eks-Fsa

    DOK-SUPPL*-VAM*XX.1***-PR02-EN-P Bosch Rexroth AG 49/93 Rexroth IndraControl VAM 12.1/42.1 Machine Control Panels Module Design DIP Switch Settings Euchner EKS-FSA Different parameters can be set via the S1 to S8 DIP switches. A write protection can be activated via the S1 DIP switch. In this way writing of data on the write- read-key is prevented.

  • Page 52: Stop Button Of The Hand-Held Terminals Indracontrol Veh 30.1, Veh 30.2 Or Vch 08.1

    50/93 Bosch Rexroth AG DOK-SUPPL*-VAM*XX.1***-PR02-EN-P Rexroth IndraControl VAM 12.1/42.1 Machine Control Panels Module Design STOP Button of the Hand-Held Terminals IndraControl VEH 30.1, VEH 30.2 or VCH 08.1 The connection module for the hand-held terminals VEH 30.1, VEH 30.2 or VCH 08.1 is equipped with an automatic STOP circuit jumpering.

  • Page 53: Pushbuttons Customized Variant "D1

    DOK-SUPPL*-VAM*XX.1***-PR02-EN-P Bosch Rexroth AG 51/93 Rexroth IndraControl VAM 12.1/42.1 Machine Control Panels Module Design Color: White, illuminated 1 N/O contact 6 (not for VAM 12.1) Color: White, illuminated 1 N/O contact Fig.6-14: Equipment of the pushbuttons 6.2.9 Pushbuttons Customized Variant "D1"...
  • Page 54 52/93 Bosch Rexroth AG DOK-SUPPL*-VAM*XX.1***-PR02-EN-P Rexroth IndraControl VAM 12.1/42.1 Machine Control Panels Module Design Color: Red, not illuminated 1 N/C contact Color: White, illuminated 1 N/O contact Fig.6-16: Equipment of the pushbutton "D1" variant...

  • Page 55: Interfaces

    DOK-SUPPL*-VAM*XX.1***-PR02-EN-P Bosch Rexroth AG 53/93 Rexroth IndraControl VAM 12.1/42.1 Machine Control Panels Interfaces Interfaces Connector Panel H1 ("UL") H2 ("DIA") H3 ("RUN") H4 ("BF") Fig.7-1: View on the connector panel, VAM 42.1 Protective Earth Terminal Ensure that during the wiring of the protective earth conductor the wire cross- section is sufficient.
  • Page 56 54/93 Bosch Rexroth AG DOK-SUPPL*-VAM*XX.1***-PR02-EN-P Rexroth IndraControl VAM 12.1/42.1 Machine Control Panels Interfaces Fuses The supplies at X10 are protected by two SMD fuses F1 and F2. Supply Fuse Fuse drops ● Simultaneous short-circuit of several outputs (connec‐ tor 11) against 0 V ●...
  • Page 57 DOK-SUPPL*-VAM*XX.1***-PR02-EN-P Bosch Rexroth AG 55/93 Rexroth IndraControl VAM 12.1/42.1 Machine Control Panels Interfaces Fig.7-5: Limit values of the DC 24 V voltage Wiring 230 V min. 16 mm ² ( green/yellow) To the housing of the control cabinet Leads 16 mm ² (green/yellow) To the machine 6 mm²...
  • Page 58 56/93 Bosch Rexroth AG DOK-SUPPL*-VAM*XX.1***-PR02-EN-P Rexroth IndraControl VAM 12.1/42.1 Machine Control Panels Interfaces Wiring 400 V min. 16 mm ² ( green/yellow) To the housing of the control cabinet Leads 16 mm ² (green/yellow) To the machine 6 mm² ( green/yellow)

  • Page 59: X71: Fieldbus Interface Profibus Dp X71

    DOK-SUPPL*-VAM*XX.1***-PR02-EN-P Bosch Rexroth AG 57/93 Rexroth IndraControl VAM 12.1/42.1 Machine Control Panels Interfaces VAM 12.1/VAM 42.1 wiring Overvoltage category I Terminal block UK6-FSI/6 with automatic cut-out TCP 2 A (PHOENIX CONTACT) is recommended. 6 mm ² (blue) 6 mm ² (blue)

  • Page 60: Pin Assignment

    58/93 Bosch Rexroth AG DOK-SUPPL*-VAM*XX.1***-PR02-EN-P Rexroth IndraControl VAM 12.1/42.1 Machine Control Panels Interfaces 7.4.2 Pin Assignment Fig.7-10: Pin assignment of the PROFIBUS DP interface Connec‐ RS485 Signal Meaning reference B/B' RxD/TxD-P Receiving/Transmitting data CNTR_P Repeater control signal C/C' DGND Data reference potential (M 5 V)

  • Page 61: Pin Assignment (3 × 8-Pin Weidmüller Connector, 3.5 Pin Spacing)

    DOK-SUPPL*-VAM*XX.1***-PR02-EN-P Bosch Rexroth AG 59/93 Rexroth IndraControl VAM 12.1/42.1 Machine Control Panels Interfaces 7.5.2 Pin Assignment (3 × 8-Pin Weidmüller Connector, 3.5 Pin Spacing) Connector Signal Meaning Digital 24 V inputs I 0 – I 7 Digital 24 V inputs I 8 – I 15 Digital 24 V outputs Q 0 –...

  • Page 62: Characteristics Of The Digital Inputs

    60/93 Bosch Rexroth AG DOK-SUPPL*-VAM*XX.1***-PR02-EN-P Rexroth IndraControl VAM 12.1/42.1 Machine Control Panels Interfaces 7.5.3 Characteristics of the Digital Inputs Input types Type 1, according to EN 61131-2 Number of inputs Status display by LED Green Electrical isolation Yes (to logic supply)

  • Page 63: Wiring Of The Pushbuttons And Of The Emergency Stop Button For Customized Device Variant "D1

    DOK-SUPPL*-VAM*XX.1***-PR02-EN-P Bosch Rexroth AG 61/93 Rexroth IndraControl VAM 12.1/42.1 Machine Control Panels Interfaces Wiring of the Pushbuttons and of the EMERGENCY STOP button for Customized Device Variant "D1" 7.6.1 Wiring of the Pushbuttons and of the EMERGENCY STOP Button VAM 12.1, Device Variant "D1"...

  • Page 64: Wiring Of The Pushbuttons And Of The Emergency Stop Button Vam 42.1, Device Variant "D1

    62/93 Bosch Rexroth AG DOK-SUPPL*-VAM*XX.1***-PR02-EN-P Rexroth IndraControl VAM 12.1/42.1 Machine Control Panels Interfaces 7.6.2 Wiring of the Pushbuttons and of the EMERGENCY STOP Button VAM 42.1, Device Variant "D1" Voltage connection Spannungsanschluss an B-LP VAM_LOGIK_DP 1070088279 X10 Pin3 - +24V DC Logikversorgung UL...

  • Page 65: Pin Assignment

    DOK-SUPPL*-VAM*XX.1***-PR02-EN-P Bosch Rexroth AG 63/93 Rexroth IndraControl VAM 12.1/42.1 Machine Control Panels Interfaces 7.7.2 Pin Assignment (25-Pin Female Connector Strip, D-SUB Fig.7-19: Pin assignment X81 Connec‐ Signal Meaning +24 V DC 24 V supply for switch of the hand-held terminal...

  • Page 66: X82: Connection For Internal Handwheel

    64/93 Bosch Rexroth AG DOK-SUPPL*-VAM*XX.1***-PR02-EN-P Rexroth IndraControl VAM 12.1/42.1 Machine Control Panels Interfaces Cable type Twisted pair, separately shielded Inputs 12 × 24 V input (for switch / pushbutton of the hand-held terminal) Reference device HBA 098404, company Euchner 100 pulses/revolution; 300/min max.

  • Page 67: Pin Assignment Of The Vac 30.2 Connection Module

    DOK-SUPPL*-VAM*XX.1***-PR02-EN-P Bosch Rexroth AG 65/93 Rexroth IndraControl VAM 12.1/42.1 Machine Control Panels Interfaces 7.9.2 Pin Assignment of the VAC 30.2 Connection Module Fig.7-23: Connection module hand-held terminal Signal name X1.1 pin1 DC 24 V connection module VAC 30 X1.1 pin2 X1.1 pin3...

  • Page 68: X1: Dc 24 V Voltage Supply Vac 30.2

    66/93 Bosch Rexroth AG DOK-SUPPL*-VAM*XX.1***-PR02-EN-P Rexroth IndraControl VAM 12.1/42.1 Machine Control Panels Interfaces The IndraControl VAC 30.2 connection module including automatic STOP but‐ ton jumpering is supplied with voltage via X1.1 pin1 or X1.2 pin1. The connected hand-held terminal is supplied with voltage via X1.1 pin3 or X1.2 pin3. To make the hand-held terminal engageable or disengageable when it is plugged-on, the wire link between X1.2 pin1 and X1.2 pin3 hast to be removed and the switching...

  • Page 69: X2.1: Stop Button Vac 30.2

    DOK-SUPPL*-VAM*XX.1***-PR02-EN-P Bosch Rexroth AG 67/93 Rexroth IndraControl VAM 12.1/42.1 Machine Control Panels Interfaces DANGER Danger without protective separation! ⇒ The DC 24 V input voltage must comply with the requirements of the "Pro‐ tective separation"! ⇒ Plug and unplug the connector only if there is no voltage! Interfering AC voltage components such as the ones resulting from an uncon‐...

  • Page 70: Wiring The Enabling Button

    68/93 Bosch Rexroth AG DOK-SUPPL*-VAM*XX.1***-PR02-EN-P Rexroth IndraControl VAM 12.1/42.1 Machine Control Panels Interfaces Wiring the Enabling Button The following special requirements apply for the connection between the hand- held terminal (IndraControl VEH 30.1, VEH 30.2 or VCH 08.1) and the safety- related evaluation for the enabling button.

  • Page 71: Personality Function

    DOK-SUPPL*-VAM*XX.1***-PR02-EN-P Bosch Rexroth AG 69/93 Rexroth IndraControl VAM 12.1/42.1 Machine Control Panels Interfaces 7.9.7 Personality Function In the majority of cases, the plant features a continuous Ethernet network. However, M-keys, STOP buttons or enabling buttons are firmly assigned to one control.
  • Page 72 70/93 Bosch Rexroth AG DOK-SUPPL*-VAM*XX.1***-PR02-EN-P Rexroth IndraControl VAM 12.1/42.1 Machine Control Panels...

  • Page 73: Maintenance And Commissioning

    DP slave. This GSD file is selected in the DP configuration tool via the station name "VAM12, VAM42 VD". Please find the GSD files on the Bosch Rexroth web site or contact your sales representative. PROFIBUS DP Address Settings...

  • Page 74: Baud Rate Setting

    72/93 Bosch Rexroth AG DOK-SUPPL*-VAM*XX.1***-PR02-EN-P Rexroth IndraControl VAM 12.1/42.1 Machine Control Panels Maintenance and Commissioning Fig.8-1: BCD rotary switches S1 and S2 Baud Rate Setting The VAM 12.1/VAM 42.1 machine control panels recognize automatically the baud rate set at the PROFIBUS DP. Supported are baud rates ranging from 9.6 kbaud to 12 Mbaud: ●...
  • Page 75 DOK-SUPPL*-VAM*XX.1***-PR02-EN-P Bosch Rexroth AG 73/93 Rexroth IndraControl VAM 12.1/42.1 Machine Control Panels Maintenance and Commissioning H1 "UL" H2 "DIA" H3 "RUN" H4 "BF" Fig.8-2: Status displays H1-H4 Pos LED Display Meaning "UL" 24 V supply (connector X10) Green 24 V supply is available...

  • Page 76: System Stop

    74/93 Bosch Rexroth AG DOK-SUPPL*-VAM*XX.1***-PR02-EN-P Rexroth IndraControl VAM 12.1/42.1 Machine Control Panels Maintenance and Commissioning Pos LED Display Meaning "RUN" Operating Display Green Cyclic I/O data exchange (normal operation) Green~ Configuration error (command/actual assignment different) The bus connection is not activated by the DP master.

  • Page 77: Address Assignment

    DOK-SUPPL*-VAM*XX.1***-PR02-EN-P Bosch Rexroth AG 75/93 Rexroth IndraControl VAM 12.1/42.1 Machine Control Panels Maintenance and Commissioning System stop "Misconfiguration" The following I/O configurations lead to a system stop caused by a misconfi‐ guration: ● No I/O modules equipped. ● More than 16 I/O modules equipped.

  • Page 78: Profibus Dp Module For Keypad 1 (Gsd File)

    76/93 Bosch Rexroth AG DOK-SUPPL*-VAM*XX.1***-PR02-EN-P Rexroth IndraControl VAM 12.1/42.1 Machine Control Panels Maintenance and Commissioning PROFIBUS DP Module for Keypad 1 (GSD File) Keypad TA Format LED outputs BYTE H1.8 H1.7 H1.6 H1.5 H1.4 H1.3 H1.2 H1.1 BYTE H1.15 H1.14 H1.13...

  • Page 79: Gray Code Table For 16-Stage Spindle Override

    DOK-SUPPL*-VAM*XX.1***-PR02-EN-P Bosch Rexroth AG 77/93 Rexroth IndraControl VAM 12.1/42.1 Machine Control Panels Maintenance and Commissioning 31 (max) Fig.8-9: Table 5-bit gray code Gray Code Table for 16-Stage Spindle Override Position 0 (min)

  • Page 80: Profibus Dp Module (Gsd File)

    78/93 Bosch Rexroth AG DOK-SUPPL*-VAM*XX.1***-PR02-EN-P Rexroth IndraControl VAM 12.1/42.1 Machine Control Panels Maintenance and Commissioning Position 15 (max) Fig.8-10: Table 4-bit gray code PROFIBUS DP Module (GSD File) Override VD Format Feed override BYTE Spindle override BYTE Fig.8-11: Input assignment, module override VD 8.7.3...

  • Page 81: Internal Handwheel

    DOK-SUPPL*-VAM*XX.1***-PR02-EN-P Bosch Rexroth AG 79/93 Rexroth IndraControl VAM 12.1/42.1 Machine Control Panels Maintenance and Commissioning 8.7.5 Internal Handwheel General Information The 16-bit counter of the handwheel is mapped at the fieldbus in the "Hand‐ wheel" module . PROFIBUS DP Module (GSD File)

  • Page 82: Configuration Specifications

    80/93 Bosch Rexroth AG DOK-SUPPL*-VAM*XX.1***-PR02-EN-P Rexroth IndraControl VAM 12.1/42.1 Machine Control Panels Maintenance and Commissioning During commissioning the IndraControl VEH 30.1, VEH 30.2 or VCH 08.1 and regularly during the routine operation verify all three positions of the enabling button from both sides for correct function.

  • Page 83: Vam42.1-Pb-Nf-Ab-Tb-Nn-Ek-1608-D1

    DOK-SUPPL*-VAM*XX.1***-PR02-EN-P Bosch Rexroth AG 81/93 Rexroth IndraControl VAM 12.1/42.1 Machine Control Panels Maintenance and Commissioning Module number Module Data format Inputs (in Outputs (in bytes) bytes) Keypad TA Bytes Keypad TA Bytes Override VD Bytes Fig.8-17: VAM42.1-PB-NF-NN-TB-VD-NN-1608-NN / VAM42.1-PB-NF-AB-TB- VD-EK-1608-NN 8.9.5...
  • Page 84 82/93 Bosch Rexroth AG DOK-SUPPL*-VAM*XX.1***-PR02-EN-P Rexroth IndraControl VAM 12.1/42.1 Machine Control Panels Maintenance and Commissioning Fig.8-19: Sample configuration with IndraLogic...

  • Page 85: Environmental Protection And Disposal

    DOK-SUPPL*-VAM*XX.1***-PR02-EN-P Bosch Rexroth AG 83/93 Rexroth IndraControl VAM 12.1/42.1 Machine Control Panels Environmental Protection and Disposal Environmental Protection and Disposal Environmental Protection Production Processes The products are made with energy- and resource-optimized production pro‐ cesses which allow re-using and recycling the resulting waste. We regularly try to replace pollutant-loaded raw materials and supplies by more environment- friendly alternatives.
  • Page 86 84/93 Bosch Rexroth AG DOK-SUPPL*-VAM*XX.1***-PR02-EN-P Rexroth IndraControl VAM 12.1/42.1 Machine Control Panels Environmental Protection and Disposal Metals contained in electric and electronic modules can also be recycled by means of special separation processes. Products made of plastics can contain flame retardants. These plastic parts are labeled according to EN ISO 1043.

  • Page 87: Ordering Information

    DOK-SUPPL*-VAM*XX.1***-PR02-EN-P Bosch Rexroth AG 85/93 Rexroth IndraControl VAM 12.1/42.1 Machine Control Panels Ordering Information Ordering Information 10.1 Type Designation Code Fig.10-1: Type designation code VAM 12.1...

  • Page 88: Accessories

    86/93 Bosch Rexroth AG DOK-SUPPL*-VAM*XX.1***-PR02-EN-P Rexroth IndraControl VAM 12.1/42.1 Machine Control Panels Ordering Information Fig.10-2: Type designation code VAM 42.1 10.2 Accessories 10.2.1 Plugs and Ready-Made Cables Order code Mating connector of the de‐ Rexroth cable Design of the cable end...

  • Page 89: Spare Parts

    Only qualified persons may perform mainte‐ nance work in the device! If hardware or software components have to be replaced, please contact the Bosch Rexroth Service (see chapter 11 "Service and Support" on page or ensure that only qualified persons replace the respective components.
  • Page 90 88/93 Bosch Rexroth AG DOK-SUPPL*-VAM*XX.1***-PR02-EN-P Rexroth IndraControl VAM 12.1/42.1 Machine Control Panels...

  • Page 91: Service And Support

    DOK-SUPPL*-VAM*XX.1***-PR02-EN-P Bosch Rexroth AG 89/93 Rexroth IndraControl VAM 12.1/42.1 Machine Control Panels Service and Support Service and Support Our service helpdesk at our headquarters in Lohr, Germany and our worldwide service will assist you with all kinds of enquiries. You can reach us around the clock - even on weekend and on holidays.
  • Page 92 90/93 Bosch Rexroth AG DOK-SUPPL*-VAM*XX.1***-PR02-EN-P Rexroth IndraControl VAM 12.1/42.1 Machine Control Panels...
  • Page 93 DOK-SUPPL*-VAM*XX.1***-PR02-EN-P Bosch Rexroth AG 91/93 Rexroth IndraControl VAM 12.1/42.1 Machine Control Panels Index Index Accessories............86 Accumulators............83 Electronic-Key-System ......... 48 Address assignment........... 75 EKS (Electronic-Key-System)......30 Ambient conditions..........31 Electrical data............. 27 Appropriate use........... 13 Electric drive system........... 15 Appropriate Use EMERGENCY STOP..........
  • Page 94 92/93 Bosch Rexroth AG DOK-SUPPL*-VAM*XX.1***-PR02-EN-P Rexroth IndraControl VAM 12.1/42.1 Machine Control Panels Index Labeling templates for slide-in strips....43 Standard variants..........7 State-of-the-art ........... 13 Status displays............ 72 Status displays H1-H4........72 Maintenance............71 STOP button of the hand-held terminals..... 50 Module 16DI, 8DO..........
  • Page 95 DOK-SUPPL*-VAM*XX.1***-PR02-EN-P Bosch Rexroth AG 93/93 Rexroth IndraControl VAM 12.1/42.1 Machine Control Panels Notes...
  • Page 96 Bosch Rexroth AG Electric Drives and Controls P.O. Box 13 57 97803 Lohr, Germany Bgm.-Dr.-Nebel-Str. 2 97816 Lohr, Germany Tel. +49 (0)93 52-40-0 +49 (0)93 52-48 85 www.boschrexroth.com/electrics Printed in Germany R911327985 DOK-SUPPL*-VAM*XX.1***-PR02-EN-P...

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