Related Manuals for Henny Penny FlexFuison GOLD FGE-615
Summary of Contents for Henny Penny FlexFuison GOLD FGE-615
- Page 1 INSTALLATION MANUAL FlexFuison® GOLD ELECTRIC COMBI FGE-615 FGE-621 FGE-115 FGE-121 FGE-215 FGE-221...
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Page 2: Table Of Contents
Directory of Contents Directory of Contents Introduction About this manual 1.1.1 Explanation of signs Use of the unit Warranty Safety information Description of the unit Overview of the unit Planning drawing Equipment and connection data Transporting the unit Transport information Transporting to the installation site 4.2.1 Transporting on a pallet... - Page 3 Directory of Contents Minimum clearances Connecting the unit Opening and closing the housing 6.1.1 Removing and attaching the side panel Making the electrical connection 6.2.1 Connected loads for various connection voltages 6.2.2 Connecting to the electric mains 6.2.3 Connecting the electric power cable to the unit Connecting the power optimizing system Basic settings 6.4.1...
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Page 4: Introduction
Introduction About this manual Introduction About this manual The instruction manual is part of the unit and contains information on safe installation of the unit. Observe and adhere to the following instructions: ▪ Read the instruction manual in its entirety prior to installation. ▪... - Page 5 Introduction About this manual SAFETY INSTRUCTIONS Material damage Failure to comply can cause material damage. NOTICE Information Notes for better understanding and operation of the unit. Symbol / sign Meaning ▪ Listing of information. Action steps, which can be performed in any sequence. Action steps, which must be performed in the prescribed sequence.
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Page 6: Use Of The Unit
Introduction Use of the unit Use of the unit This unit is intended to be used solely for commercial purposes, particularly in commercial kitchens. This unit is certified in the following: Warranty The warranty is void and safety is no longer assured in the event of: ▪... -
Page 7: Safety Information
Safety information Safety information The unit complies with applicable safety standards. Residual risks associated with operation or risks resulting from incorrect operation cannot be ruled out and are mentioned specifically in the safety instructions and warnings. The installer must be familiar with regional regulations and observe them. Ensuring conformity with Observe applicable international, European and national laws, regulations, standards... - Page 8 Safety information ▪ Attach the unit to the lifting gear securely during transport and setup, and prevent it from dropping. ▪ Transport the unit in an upright position, do not tilt or stack. ▪ Pay attention to protruding parts when transporting the unit without packaging.
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Page 9: Description Of The Unit
Description of the unit Overview of the unit Description of the unit Overview of the unit FlexFusion with tray rack trolley a Tray rack k Base frame (optional) b Insulated window l Equipment foot c Door handle m Operating control d Cooking zone door n Housing e Tray rack trolley (optional) - Page 10 Description of the unit Overview of the unit h Guide rail for tray rack r Connection (optional) (optional) i USB port (covered) s Protective cap (optional) j Hand shower (optional) FlexFusion with tray trolley a Tray rack k Equipment leg b Insulated window l Equipment foot c Door handle...
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Page 11: Planning Drawing
Description of the unit Planning drawing h Guide rail (left) r Connection (optional) i USB port (covered) s Protective cap (optional) j Hand shower Planning drawing Combisteamer – sizes 6 and 10 Combisteamer – size 20... -
Page 12: Equipment And Connection Data
Description of the unit Equipment and connection data Size a mm (in) b mm (in) c mm (in) d mm (in) e mm (in) f mm (in) g mm (in) h mm (in) 6.15, 6.21 500 (20) 997 (39) 50 (2) 50 (2) 799 (31) 790 (31) - Page 13 Description of the unit Equipment and connection data Connected load (kW) 10.4 20.9 15.9 30.5 31.7 60.9 Type of connection 3 N PE 400 V AC 50 Hz Maximum line current 15.6 31.0 23.6 45.0 47.0 90.0 Recommended fusing 3 x 16 3 x 35 3 x 25 3 x 50...
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Page 14: Transporting The Unit
Transporting the unit Transport information Transporting the unit Transport information Crossing a grate with the tray trolley ➢ Prior to transporting the unit to the installation site, ensure that: a) The route has adequate load-bearing capacity; place rails or metal plates underneath if necessary. -
Page 15: Transporting On A Pallet
Transporting the unit Transporting to the installation site 4.2.1 Transporting on a pallet a) Move the pallet truck under the pallet. b) Raise the unit on the pallet. Transporting the unit on a pallet c) Move the unit to the installation site. 4.2.2 Transporting without a pallet SAFETY INSTRUCTIONS... - Page 16 Transporting the unit Transporting to the installation site Transporting unit sizes 6 and 10 without a pallet d) Move the unit to the installation site. Unit size 20 ➢ Packaging removed except for the pallet Requirement a) Move the pallet truck under the guide rails of the unit from the right. b) Lift the unit off the pallet.
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Page 17: Transporting By Raising And Lowering
Transporting the unit Unpacking the unit 4.2.3 Transporting by raising and lowering DANGER Risk of fatal injury from falling load a) Do not linger under a suspended load. b) Cordon off the hazard area according to regulations. SAFETY INSTRUCTIONS Risk of physical damage from tightened lifting straps a) Always lift the unit with lifting straps and a spreader bar. -
Page 18: Setting Up The Unit
Setting up the unit Lifting the unit off the pallet Setting up the unit WARNING Risk of burns from spraying hot fat a) Set up deep fat fryers outside the range of the hand shower. CAUTION Risk of crushing from improper setup a) Protect the unit and work area during setup and alignment. -
Page 19: Placing The Unit On The Equipment Legs
Setting up the unit Placing the unit on the equipment legs Lifting the unit off the pallet a) Slide the forks of the pallet truck under the unit and to the right of the waste trap. b) Lift the unit off the pallet. Placing the unit on the equipment legs ➢... -
Page 20: Aligning The Unit
Setting up the unit Aligning the unit Setting up the unit on a work surface a Lift fork d Stud bolt b Waste trap on the unit e Equipment leg c Base frame f Unit b) Place the unit over the stud bolts on the work surface. WARNING Risk of burns from missing stickers a) Attach stickers if the upper insertion rails are higher than 1.60 m (63in). -
Page 21: Aligning Countertop Units
Setting up the unit Aligning the unit 5.4.1 Aligning countertop units ➢ Base frame levelled Requirement a) Place a spirit level on the unit. b) Screw the equipment legs in or out to level the unit. 5.4.2 Aligning floor-standing units NOTICE The tray trolley is needed to align a floor-standing unit. -
Page 22: Minimum Clearances
Setting up the unit Minimum clearances a Tray trolley d Equipment leg b Distance between roller and e Roller support rail c Support rail c) Place the tray trolley against the support rails. d) Screw the equipment legs in or out until the rollers are 1 to 5 mm above the support rails. - Page 23 Setting up the unit Minimum clearances ▪ If possible at the left, 800 mm (31in) for parking the trolley tray ▪ At the left, 500 mm (20in) to heat sources (baking ovens) so that the cooling air for the unit is not heated. ▪...
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Page 24: Connecting The Unit
Connecting the unit Opening and closing the housing Connecting the unit Opening and closing the housing DANGER Risk of electric shock a) Prior to working on the unit, ensure that the unit has been disconnected from the mains. b) Do not operate the unit with the housing open. WARNING Risk of injury from sharp edges a) Wear protective gloves. - Page 25 Connecting the unit Opening and closing the housing Attaching the side panel SAFETY INSTRUCTIONS Risk of physical damage from squeezing the lines When attaching the side panel, make sure that no lines are squeezed. a) Insert the top edge of the side panel. SAFETY INSTRUCTIONS Risk of physical damage from a loose side panel a) The side panel must be in contact with the unit on all sides.
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Page 26: Making The Electrical Connection
Connecting the unit Making the electrical connection Making the electrical connection Installation work Electrical installation work must be performed by a licensed electrician. Comply with the local regulations of the electric utility. 6.2.1 Connected loads for various connection voltages Unit size 6.15 6.21 10.15... -
Page 27: Connecting To The Electric Mains
Connecting the unit Making the electrical connection Fusing (A) Voltage (V) Connected load (kW) 11.2 22.5 17.1 32.8 34.1 65.5 Fusing (A) Voltage (V) Connected load (kW) 10.4 20.9 15.8 30.5 31.5 60.9 Fusing (A) Voltage (V) Connected load (kW) 12.3 20.9 18.9... -
Page 28: Connecting The Electric Power Cable To The Unit
Connecting the unit Making the electrical connection SAFETY INSTRUCTIONS Risk of property damage and personal injury from improper installation a) The plug-in connection must be readily accessible. If the unit will be connected to the electric mains by a plug, use a plug and Plug-in connection socket that comply with IEC 60309. - Page 29 Connecting the unit Making the electrical connection Connecting the electric power cable a Connection terminals c Electric power cable b Cable tie d Cable gland ➢ Electrical connection to the unit matches the information on the Requirement nameplate ➢ Housing open ➢...
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Page 30: Connecting The Power Optimizing System
Connecting the unit Connecting the power optimizing system Connecting the power optimizing system The unit can be connected to a power optimizing system. The line length in the unit corresponds to the length of the electric power cable. ➢ Unit disconnected from the electric mains Requirement ➢... -
Page 31: Opening The Setting Menu
Connecting the unit Basic settings 6.4.1 Opening the Setting menu ➢ The unit is on Requirement a) Turn the Select knob to the Settings symbol. ⇨ The indicator light illuminates. ⇨ The left display shows "PASS". ⇨ The right display flashes "0000". b) Use the right knob to select the password. -
Page 32: Making The Water Connection
Connecting the unit Making the water connection Basic setting Standard Setting range Explanation value Altitude 0 - 3 Request the altitude above sea level from the closest weather station. If the altitude is unknown, enter 0 – 500 m. ▪ 0 = 0 - 500 m (0 - .31 mi) ▪... - Page 33 Connecting the unit Making the water connection SAFETY INSTRUCTIONS Hygiene risk from contaminated drinking water a) The connection to the drinking water supply must be equipped with a backflow preventer. NOTICE Always connect hard and soft water to the unit SAFETY INSTRUCTIONS Risk of physical damage from the wrong water quality a) Ensure that the water quality complies with the equipment and...
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Page 34: Connecting Soft Water Twice
Connecting the unit Making the water connection ➢ Pressure-resistant hoses suitable for drinking water available a) Connect the hoses to the water taps. b) Open the water taps and flush the hoses. c) Insert dirt filters into the two water connection fittings. d) Connect hoses to the unit. -
Page 35: Making The Wastewater Connection
Connecting the unit Making the wastewater connection Making the wastewater connection 6.6.1 Information regarding the wastewater connection Installation work involving wastewater must be performed by an authorised plumbing contractor. Observe the applicable regional regulations of the sewage utility involved. 6.6.2 Identifying the cleaning system FlexFusion Gold units can be equipped with either an automatic or manual cleaning system. -
Page 36: Connecting The Wastewater Line Permanently
Connecting the unit Making the wastewater connection Cleaning system Sewer system connection Manual cleaning system Pictogram on control panel 6.6.3 Connecting the wastewater line permanently Connecting the wastewater line permanently a Wastewater discharge from d Wastewater system trap unit b Wastewater line e Pipe clamp c Wastewater system f Vacuum breaker valve... -
Page 37: Connecting The Wastewater Line To The Discharge Funnel
Connecting the unit Making the wastewater connection 6.6.4 Connecting the wastewater line to the discharge funnel Connecting the wastewater line to the discharge funnel a Wastewater discharge from the d Wastewater system unit b Wastewater line e Wastewater system trap c Funnel wastewater trap f Discharge funnel NOTICE... -
Page 38: Making The Exhaust Air Connection
Connecting the unit Making the exhaust air connection e) Fill water into the discharge funnel. Making the exhaust air connection 6.7.1 Information regarding the exhaust air connection When setting up the unit under an exhaust hood, observe the applicable regional regulations for ventilation systems. CAUTION Risk of physical damage from fouling of the exhaust air ducts a) Do not incorporate the exhaust air line directly into an exhaust air... -
Page 39: Putting The Unit Into Service
Putting the unit into service Filling out the commissioning report Putting the unit into service Filling out the commissioning report General Information from the nameplate entered? SN: _____________________________ Typ: _____________________________ QN (Hi): _____________________________ E: ________________________________________________________________ Bez: ______________________________________________________________ Item-Nr.: _____________________________ (if listed) Obvious damage to the unit? What and where?: ______________________________________________________________________________... - Page 40 Putting the unit into service Filling out the commissioning report Water connection Minimum connection pressure available? Connection pressure: _______________ bar Water connection made properly? Lines and connections have no leaks? Mixing battery mounted properly? Wastewater connection Wastewater connection made properly? On-site waste trap Vacuum breaker Funnel discharge...
- Page 41 Putting the unit into service Filling out the commissioning report Water installation was provided by: Company Installer City, date Signature Wastewater installation was provided by: Company Installer City, date Signature Exhaust air connection was provided by: Company Installer City, date Signature Operator training was provided by: Company...
- Page 42 Henny Penny Corporation P.O.Box 60 Eaton,OH 45320 1-937-456-8400 1-937-456-8402 Fax Toll free in USA 1-800-417-8417 1-800-417-8434 Fax www.hennypenny.com Henny Penny Corp., Eaton, Ohio 45320, Revised 2-19-15...
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