Henny Penny FlexFusion FPE-615 Installation Manual
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Henny Penny FlexFusion FPE-615 Installation Manual

Electric platinum combi with smoker box
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Read the operating instructions prior to commissioning
FlexFusion® ELECTRIC
PLATINUM COMBI with
smoker box
FM08-662C
en-US
Installation
manual
Model
FPE-615
FPE-621
FPE-115
FPE-121

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Summary of Contents for Henny Penny FlexFusion FPE-615

  • Page 1 Installation Read the operating instructions prior to commissioning manual FlexFusion® ELECTRIC PLATINUM COMBI with smoker box Model FPE-615 FPE-621 FPE-115 FPE-121 FM08-662C en-US...
  • Page 2 Manufacturer Henny Penny Corporation P.O.Box 60 Eaton,OH 45320 Phone +1 937 456-8400 Fax +1 937 456-8402 Toll free in USA Phone +1 937 417-8417 Fax +1 937 417-8434 www.hennypenny.com Installation instructions...

  • Page 3: Table Of Contents

    Directory of contents 1 Introduction .................  5 1.1 About this manual  ................  5 1.1.1 Explanation of signs  ..................   6 1.2 Personnel qualifications  ..............  7 1.3 Use of the unit ...................  7 1.4 Warranty  ....................  7 2 Safety instructions  .............  8 3 Description of the unit  .............  10 3.1 Overview of the unit  ...............  10 3.2 Planning drawing ................ ...
  • Page 4 Directory of contents 6.6 Making the waste water connection  ..........  44 6.6.1 Connecting the waste water line to a permanent connection ....  44 6.7 Making the exhaust air connection  ..........  45 6.7.1 Connecting the exhaust air line  ...............   45 7 Testing the function  ............  47 7.1 Checking the controls .............. ...

  • Page 5: 1 Introduction

    Introduction 1 Introduction 1.1 About this manual The installation instructions are part of the unit and contain information on safe installation of the unit. Observe the following notes and adhere to them: • Read the installation instructions completely prior to installation. •...

  • Page 6: Explanation Of Signs

    Introduction 1.1.1 Explanation of signs Imminent danger DANGER Failure to comply will lead to death or very severe injuries. Potential danger WARNING Failure to comply can lead to death or very severe injuries. Dangerous situation CAUTION Failure to comply can lead do slight to moderately severe injuries. Property damage NOTICE Failure to comply can cause property damage.

  • Page 7: Personnel Qualifications

    Introduction 1.2 Personnel qualifications Explanation of qualification Skilled personnel • A skilled person is someone who, on the basis of their technical training, knowledge and experience as well as familiarity with the applicable standards, can assess the assigned work and recognize pos- sible dangers.

  • Page 8: 2 Safety Instructions

    Safety instructions 2 Safety instructions The unit complies with applicable safety standards. Residual risks associated with operation or risks resulting from incorrect operation cannot be ruled out and are mentioned specifically in the safety instructions and warnings. The installation fitter must be familiar with regional regulations and observe them.
  • Page 9 Safety instructions Installation Risk of property damage and personal injury from improper installation • Ensure that the installation area has adequate load-bearing capacity. • Wear safety shoes and protective gloves. Electrical connection Risk of fire from improper connection • Observe applicable regional regulations of the electric supplier. •...

  • Page 10: 3 Description Of The Unit

    Description of the unit 3 Description of the unit 3.1 Overview of the unit Image: Unit with tray rack trolley a Tray rack k Nameplate b Insulating disk l Base frame (optional) c Door handle m Unit leg d Cooking chamber door n Operating unit e Tray rack trolley (optional) o Housing...

  • Page 11: Planning Drawing

    Description of the unit Image: Smoker box a Ventilation grille e Housing b Firebox f Power cable g Outgoing air pipe closure c Handle d Display elements h Outgoing air pipe 3.2 Planning drawing Image: Sizes 6XX and 1XX Size 615, 621 115, 121 50 (1,97)

  • Page 12: Unit And Connection Data

    Description of the unit 3.3 Unit and connection data • All voltages listed below are technically available. INFORMATION • For some voltages, however, the implementation must be agreed with the manufacturer. • The voltage for which the device is designed is indicated on the nameplate. Size Dimensions Unit...
  • Page 13 Description of the unit Size Fuse (A) 3 x 35 3 x 63 3 x 63 3 x 100 Voltage (V) Connected load (kW) 12.6 21.4 19.3 33.6 Fuse (A) 3 x 35 3 x 63 3 x 63 3 x 100 Voltage (V) Connected load (kW) 13.7...
  • Page 14 Description of the unit Size Water consumption, combisteaming Softened drinking water (l/h 3,5 (0,92) 4,6 (1,22) 4 (1,06) 5,3 (1,4) (gal/h)) Water consumption, WaveClean cleaning program Softened drinking water (l (gal)) 3 l (0,79) Drinking water (l (gal)) 32 l (8,45) Waste water connection Waste water type Dirty water, maximum 80 °C (176 °F)
  • Page 15 Description of the unit Type of connection 3NPE / AC 50/60 Hz, 3PE / AC 50/60 Hz Voltage range (V) 200 — 240 Transformer 190 — 200 201 — 220 221 — 230 231 — 240 241 — 250 Type of connection 3NPE / AC 50/60 Hz, 3PE / AC 50/60 Hz Voltage range (V) 380 —...
  • Page 16 Description of the unit Basic setting Parameter Standard Range of Explanation value adjustment Altitude 0 — 999 0 — 999 m (3277 Request the altitude above sea level from the local weather station. If the altitude is unknown, enter 0 — 999 m (3277 ft). 1000 m (3280 ft) — 1999 m (6557 ft) 2000 m (6560...
  • Page 17 Description of the unit Basic setting of control (Advanced) Basic setting Parameter Standard Range of Explanation value adjustment Generator mode 0 = No When a generator is used to supply electricity 1 = Yes Steam elimination 0 = Low Sets the steam elimination level 1 = Normal 2 = High Time format...

  • Page 18: 4 Transporting The Unit

    Transporting the unit 4 Transporting the unit Risk of property damage and personnel injury from tipping unit CAUTION • Stay clear of lifted unit. • Move lifted unit carefully. Risk of property damage and personnel injury from tipping unit CAUTION •...

  • Page 19: Unpacking The Unit

    Transporting the unit 4.2 Unpacking the unit Risk of injury from sharp edges CAUTION • Wear protective gloves. When unpacking the unit, inspect it for transport damage. INFORMATION Do not install damaged units or put into service. 1. Remove the packaging. 2.

  • Page 20: 5 Installing The Unit

    Installing the unit 5 Installing the unit Risk of poisoning from exhaust gases DANGER • Ensure that exhaust gases are routed to the outside. • A constant exchange of air must be guaranteed. • Install the unit below ventilation systems. •...

  • Page 21: Maintaining Minimum Clearances

    Installing the unit Installation room requirements • There must be no water, gas or electric lines in the ceiling above the unit. • The ceiling above the unit must be fireproof. • An adequate supply air from outside joints and openings to the outside or an HVAC system is assured.
  • Page 22 Installing the unit Image: Minimum distance to devices with high heat radiation Material damage to the device control due to excessive ambient NOTICE temperatures Minimum distance to equipment with large heat radiation 510 mm (20'') on right and left side. These include, for example: - Gas stoves - Gas griddle plates...

  • Page 23: Lifting The Unit Off The Pallet

    Installing the unit 5.2 Lifting the unit off the pallet Risk of property damage and personnel injury from tipping unit CAUTION • Stay clear of lifted unit. • Move lifted unit carefully. Risk of property damage from lifting the unit incorrectly NOTICE •...

  • Page 24: Setting Up The Unit On A Base Frame

    Installing the unit 5.4 Setting up the unit on a base frame Image: Setting up the unit on a base frame a Lift fork d Upright bolt b Waste trap on the unit e Unit leg c Base frame f Unit Prerequisite The base frame must carry the weight of the unit Base frame levelled Underframe must be set up in accordance with the planning drawing...

  • Page 25: Installing The Support Rack

    Installing the unit 5.4.1 Installing the support rack Depending on the version, the base frame can be equipped with a hang-in frame. The hang-in the frame is used to hold containers, baking sheets and grates. Image: A Stop profile, B Hang-in frame a Stop profile c Outboard support rack b Bolt...
  • Page 26 Installing the unit Unit types that must be secured to prevent tipping (see "Unit and connection data"). Image: Arrangement of the floor plates (view from above) a Cooking chamber door c Floor plates b Unit leg or underframe To prevent the unit from tilting, a special fastening kit is supplied by the manufacturer or is available as an accessory.
  • Page 27 Installing the unit Prerequisite Floor capable of accommodating the weight of the unit Floor must be clean and suitable for the manner fastening Unit set up and aligned in accordance with the planning drawing 1. Insert the floor plate from the fastening kit into the retainer as shown in the drawing.

  • Page 28: Securing The Unit To Prevent Slipping

    Installing the unit Prerequisite Floor capable of accommodating the weight of the unit Floor must be clean and suitable for the manner fastening Unit set up and aligned in accordance with the planning drawing 1. Insert the floor plate from the fastening kit into the retainer as shown in the drawing.
  • Page 29 Installing the unit The unit is fastened by means of two floor plates, as indicated in the drawing. Floor without steam barrier In the case of floors without a steam barrier, the floor plates are bolted to the floor using the bolts provided. Prerequisite Floor capable of accommodating the weight of the unit Floor must be clean and suitable for the manner fastening Unit set up and aligned in accordance with the planning drawing...

  • Page 30: Unit On Casters: Attach Both Castor Stops To The Floor

    Installing the unit 5.6.3 Unit on casters: Attach both castor stops to the floor Prerequisite Floor capable of accommodating the weight of the unit Floor must be clean and suitable for the manner fastening 1. Place the unit in the intended position. 2.

  • Page 31: 6 Connecting The Unit

    Connecting the unit 6 Connecting the unit Risk of personal injury and property damage from electric shock DANGER • Before working on the unit, ensure that the unit is dead. • Do not operate the unit with the housing open. Risk of injury from sharp edges CAUTION •...

  • Page 32: Making The Electrical Connection

    Connecting the unit Attaching the side wall Risk of property damage from leaky housing NOTICE • Check seals when attaching the housing parts. • Replace damaged seals. 1. Insert top edge of side wall. 2. Carefully push the bottom of the side wall inward. 3.
  • Page 33 Connecting the unit Connection Electrical connection line Permanent connection for fixed PVC sheathed cable for permanent installation with a hard-wired line directly installation in buildings or damp and wet connected to the unit. rooms. Permanent connection Risk of property damage and personal injury from improper instal- CAUTION lation •...

  • Page 34: Adjusting The Unit To The Supply Voltage

    Connecting the unit If the unit is connected to electrical supply mains without a neutral conductor, a type B fault current circuit breaker (RCD type B), which is sensitive to all types of current, must be installed. The unit generates a small fault current through use of special electronic components.
  • Page 35 Connecting the unit Transformer Power pack Currently, the devices are equipped with a transformer or a power supply, depending on availability. The adjustment of the supply voltage described below may only be necessary for devices with a transformer. No adjustment is necessary for devices with a power supply unit. The unit is set to a specific supply voltage or voltage range when delivered.

  • Page 36: Connecting The Electrical Connection Line

    Connecting the unit Image: A Transformer T0 location only on units without neutral conductor; B Transformer connection Prerequisite Unit disconnected from power supply Left side wall removed 1. Use an appropriate meter to measure the supply voltage. The voltage range must match the information on the nameplate.

  • Page 37: Connecting The Power Optimization System

    Connecting the unit Image: Connecting the electrical connection line a Connection terminals c Electrical connection line b Cable ties d Threaded cable connection Prerequisite Unit disconnected from power supply Electrical connection line dead Unit adjusted to supply voltage Side wall open 1.

  • Page 38: Connecting The Potential Equalization

    Connecting the unit Risk of personal injury and property damage from electric shock DANGER • Before connecting, ensure that the electrical connection line is dead. • Ensure that the electrical connection line is undamaged. The unit can be connected to a power optimization system designed to DIN 18875 with a potential-free contact.

  • Page 39: Connecting The Kitchen Guiding System

    Connecting the unit 6.3 Connecting the kitchen guiding system The units can be connected to a kitchen guiding system using an RJ45 plug. Risk of personal injury and property damage from electric shock DANGER • Before working on the unit, ensure that the unit is dead. •...

  • Page 40: Performing The Basic Setting Of The Control

    Connecting the unit 2. Route the network cable through the two ferrite rings, with one winding through each. 3. Connect the network cable to the unit with the RJ45 connector. 4. Register the network in the basic control setting (see "Making the basic control setting").

  • Page 41: Making The Water Connection

    Connecting the unit 4. Tap the Confirm button. The Unit settings menu is displayed. The basic settings can be changed (see "Unit and connection data"). 5. Fill out the Start-up operation report. 6.5 Making the water connection Drinking water installation tasks Drinking water installation tasks on drinking water lines and the unit may only be performed by a specialist company, which is approved by the drinking water utility company in the particular region.

  • Page 42: Connecting The Drinking Water Connection Line

    Connecting the unit 6.5.1 Connecting the drinking water connection line Image: Water connection a Softened drinking water d Drinking water connection b Backflow preventer e Tap water connection line c Softened drinking water f Drinking water connection Prerequisite Water pressure complies with specifications (see "Unit and connection data") Backflow preventer installed Pressure-resistant connection lines suitable for tap water are...

  • Page 43: Connecting Softened Drinking Water To Both Connections

    Connecting the unit 6.5.2 Connecting softened drinking water to both connections If only softened drinking water is available at the installation site, use a T-piece to connect both water connections on the unit to each other. Image: Connecting softened drinking water to both connections a Softened drinking water e Drinking water connection b Backflow preventer...

  • Page 44: Making The Waste Water Connection

    Connecting the unit 6.6 Making the waste water connection Waste water installation tasks Waste water installation tasks on waste water systems and the unit may only be carried out by a specialized company that is responsible for waste water systems. The applicable regional regulations, standards and guidelines must be observed, as well as the connection conditions imposed by the operator of the waste water company responsible.

  • Page 45: Making The Exhaust Air Connection

    Connecting the unit If a siphon is installed in the waste water system, a vacuum breaker must be INFORMATION installed in the waste water line. Prerequisite The waste water line complies with the specifications (see "Unit and connection data") 1. Install waste water line up to connection to the waste water system.
  • Page 46 Connecting the unit Prerequisite The exhaust air line complies with the specifications (see "Unit and connection data") 1. Connect the exhaust air line to the steam outlet nozzle. 2. Route exhaust air line to the ventilation system with a 3° rise. 3.

  • Page 47: 7 Testing The Function

    Testing the function 7 Testing the function Risk of personal injury and property damage from unsuccessful DANGER operational check • Do not put the unit into service. • Contact customer service. Prerequisite Electrical connection made Water connection made Waste water connection made Unit aligned Unit cleaned 7.1 Checking the controls...

  • Page 48: Heating And Rinsing The Unit

    Testing the function 7.3 Heating and rinsing the unit 1. Switch on the unit. 2. Tap the "Manual cooking" button. The Manual cooking menu is displayed. 3. Steam cooking mode for 15 minutes at 100 °C (212 °F). 4. Rinse the cooking chamber thoroughly with clear water. 5.

  • Page 49: 8 Putting The Unit Into Service

    Putting the unit into service 8 Putting the unit into service If the unit is not put into service immediately after being connected and the INFORMATION function check, all inspections must be repeated. Prerequisite Electrical connection made Water connection made Wastewater connection made Exhaust air connection made ​...
  • Page 50 Putting the unit into service General information Obvious damage to the device? What and where? Unit levelled? General information Is it necessary to secure the device against tipping or slipping? If so, how was it secured? secured against tipping secured against shifting Screwed to floor Screwed to floor Glued to floor...
  • Page 51 Putting the unit into service Basic control setting Set water filter maintenance No maintenance message maintenance message at l (gal) Kitchen guiding system set? Unit address: Water connection Connection pressure within indicated range? Connection pressure: ) kPa (psi) Water connection made properly? Lines and connections leak-tight? Connected only to softened drinking water Connected only to drinking water...
  • Page 52 Putting the unit into service Electrical installation was made by: Signature Company Installation fitter Place, date The connection to a kitchen guiding system was made by: Signature Company Installation fitter Place, date The water and sewage installation was carried out by: Signature Company Installation fitter...
  • Page 56 Manufacturer Henny Penny Corporation P.O.Box 60 Eaton,OH 45320 Phone +1 937 456-8400 Fax +1 937 456-8402 *FM08-662C* Toll free in USA Phone +1 937 417-8417 Henny Penny Corp., Eaton, Ohio 45320, Revised 9/6/2022 Fax +1 937 417-8434 www.hennypenny.com...

This manual is also suitable for:

Flexfusion fpe-621Flexfusion fpe-115Flexfusion fpe-121

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