Henny Penny FlexFusion FPE-615 Installation Manual
Electric platinum combi incl. grease collection
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Also See for FlexFusion FPE-615:
- Service instructions manual (124 pages) ,
- Operator's manual (82 pages) ,
- Installation manual (56 pages)
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Summary of Contents for Henny Penny FlexFusion FPE-615
- Page 1 Installation manual Read the operating instructions prior to commissioning FlexFusion® ELECTRIC PLATINUM COMBI incl. grease collection Model FPE-615 FPE-621 FPE-115 FPE-121 FPE-215 FPE-221 FM06-137A en-US...
- Page 2 Henny Penny Corporation P.O.Box 60 Eaton,OH 45320 Phone +1 937 456-8400 Fax +1 937 456-8402 Toll free in USA Phone +1 937 417-8417 Fax +1 937 417-8434 www.hennypenny.com Installation instructions...
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Page 3: Table Of Contents
Directory of contents 1 Introduction ................. 5 1.1 About this manual ................ 5 1.1.1 Explanation of signs .................. 6 1.2 Personnel qualifications .............. 7 1.3 Use of the unit ................... 7 1.4 Warranty .................... 7 2 Safety instructions ............. 8 3 Description of the unit ............. 10 3.1 Overview of the unit ............... 10 3.2 Unit and connection data ............... ... - Page 4 Directory of contents 6.6.1 Connecting the waste water line to a permanent connection .... 39 6.7 Connecting the grease collection .......... 39 6.7.1 Grease collection ends on the right side .......... 40 6.7.2 Grease collection ends on the wrong side .......... 40 6.8 Making the exhaust air connection ...
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Page 5: 1 Introduction
Introduction 1 Introduction 1.1 About this manual The installation instructions are part of the unit and contain information on safe installation of the unit. Observe the following notes and adhere to them: • Read the installation instructions completely prior to installation. •... -
Page 6: Explanation Of Signs
Introduction 1.1.1 Explanation of signs Imminent danger DANGER Failure to comply will lead to death or very severe injuries. Potential danger WARNING Failure to comply can lead to death or very severe injuries. Dangerous situation CAUTION Failure to comply can lead do slight to moderately severe injuries. Property damage NOTICE Failure to comply can cause property damage. -
Page 7: Personnel Qualifications
Introduction 1.2 Personnel qualifications Explanation of qualification Skilled personnel • A skilled person is someone who, on the basis of their technical training, knowledge and experience as well as familiarity with the applicable standards, can assess the assigned work and recognize pos- sible dangers. -
Page 8: 2 Safety Instructions
Safety instructions 2 Safety instructions The unit complies with applicable safety standards. Residual risks associated with operation or risks resulting from incorrect operation cannot be ruled out and are mentioned specifically in the safety instructions and warnings. The installation fitter must be familiar with regional regulations and observe them. - Page 9 Safety instructions Installation Risk of property damage and personal injury from improper installation • Ensure that the installation area has adequate load-bearing capacity. • Wear safety shoes and protective gloves. Electrical connection Risk of fire from improper connection • Observe applicable regional regulations of the electric supplier. •...
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Page 10: 3 Description Of The Unit
Description of the unit 3 Description of the unit 3.1 Overview of the unit Image: Unit with tray rack trolley a Tray rack k Nameplate b Insulating disk l Base frame (optional) c Door handle m Unit leg d Cooking chamber door n Operating unit e Tray rack trolley (optional) o Housing... -
Page 11: Unit And Connection Data
Description of the unit Image: Unit with tray trolley a Tray rack j Hand shower b Insulating disk k Nameplate c Door handle l Unit leg d Cooking chamber door m Operating unit e Guide rail (right) n Housing f Tray trolley o Air inlet nozzle g Handle bar p Steam outlet nozzle... - Page 12 Description of the unit Absolutely essential for the following unit types FPE121-621 Only in conjunction with stacking kit FPE115-621 FPE121-615 FPE115-615 FPE221 on casters Transformer voltage Type of connection 3NPE / AC 50/60 Hz, 3PE / AC 50/60 Hz Voltage range (V) 208 —...
- Page 13 Description of the unit Basic setting Parameter Standard Range of Explanation value adjustment Water filter 0 — 99900 l Water quantity up to the maintenance maintenance (26393,66 gal) message. 0 = No maintenance message Network DHCP Network address Select and set interface. and DHCP Kitchen control Disabled...
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Page 14: 4 Transporting The Unit
Transporting the unit 4 Transporting the unit Risk of property damage and personnel injury from tipping unit CAUTION • Stay clear of lifted unit. • Move lifted unit carefully. Risk of property damage and personnel injury from tipping unit CAUTION •... -
Page 15: Unpacking The Unit
Transporting the unit Image: Lengthwise and crosswise transport on pallet Use suitable transport means to move unit to its installation site. 4.2 Unpacking the unit Risk of injury from sharp edges CAUTION • Wear protective gloves. When unpacking the unit, inspect it for transport damage. INFORMATION Do not install damaged units or put into service. -
Page 16: 5 Installing The Unit
Installing the unit 5 Installing the unit Risk of burns from spraying hot fat WARNING • Install deep-fat fryers outside the range of the hand shower. Risk of crushing from improper installation CAUTION • Protect the unit and work area during installation and alignment. Risk of fire from failure to observe applicable regional fire preven- CAUTION tion regulations... -
Page 17: Lifting The Unit Off The Pallet
Installing the unit The following clearances from walls, ceilings or other equipment must be maintained when installing the unit: • Left, right and rear: at least 50 mm (1,97 in). • For service work 500 mm (19,69 in) on the left is recommended. •... -
Page 18: Installing The Unit On The Unit Legs
Installing the unit Prerequisite Unit unpacked Protective film removed Unit cleaned Image: Lifting the unit off the pallet 1. Slide the forks of the pallet truck under the unit and to the right of the siphon. 2. Lift the unit off the pallet. 5.3 Installing the unit on the unit legs Prerequisite The floor must carry the weight of the unit 1. -
Page 19: Setting Up The Unit On A Base Frame
Installing the unit 5.4 Setting up the unit on a base frame Image: Setting up the unit on a base frame a Lift fork d Stud bolt b Waste trap on the unit e Unit leg c Base frame f Unit Prerequisite The base frame must carry the weight of the unit Base frame levelled Base frame must be set up in accordance with the planning drawing... -
Page 20: Installing The Support Rack
Installing the unit 5.4.1 Installing the support rack Depending on the version, the base frame can be equipped with a hang-in frame. The hang-in the frame is used to hold containers, baking sheets and grates. Image: A Stop profile, B Hang-in frame a Stop profile c Outboard support rack b Bolt... - Page 21 Installing the unit Aligning tray trolley For units on castors, balance the unit by placing washers between the castor INFORMATION and the frame. Prerequisite The floor under and in front of the unit is flat 1. Level the unit by screwing the equipment legs in or out. 2.
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Page 22: Fastening The Unit To The Floor
Installing the unit 6. Level the guide rails. 7. Move tray trolley into the unit until it stops and check the alignment. The support rollers of the inserted tray trolley no longer have floor contact. 8. Remove the push handle. 9. - Page 23 Installing the unit To prevent the unit from tilting, a special fastening kit is supplied by the manufacturer or is available as an accessory. The fastening kit contains two floor fasteners and all components required to bolt or bond to the floor. The unit or underframe is fastened by means of two floor fasteners as shown in the drawing.
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Page 24: Securing The Unit To Prevent Slipping
Installing the unit 11.Place retainer on the floor plate and secure using cap nuts. 12.Complete the start-up operation report. Floor with steam barrier In the case of floors with a steam barrier, the floor plates are not screwed to the floor but fastened with the enclosed adhesive. Image: A: Position of floor plate;... - Page 25 Installing the unit Image: Arrangement of the floor plates (view from above) a Cooking chamber door c Floor plates b Unit leg or underframe A special fastening set with floor plates for securing the unit against sliding is available from the manufacturer as an accessory. The fastening kit contains two floor plates and all components required to bolt or bond to the floor.
- Page 26 Installing the unit Floor with steam barrier In the case of floors with a steam barrier, the floor plates are not screwed to the floor but fastened with the enclosed adhesive. Prerequisite Floor capable of accommodating the weight of the unit Floor must be clean and suitable for the manner fastening Unit set up and aligned in accordance with the planning drawing 1.
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Page 27: 6 Connecting The Unit
Connecting the unit 6 Connecting the unit Risk of personal injury and property damage from electric shock DANGER • Before working on the unit, ensure that the unit is dead. • Do not operate the unit with the housing open. Risk of injury from sharp edges CAUTION •... -
Page 28: Making The Electrical Connection
Connecting the unit Attaching the side wall Risk of property damage from leaky housing NOTICE • Check seals when attaching the housing parts. • Replace damaged seals. 1. Insert top edge of side wall. 2. Carefully push the bottom of the side wall inward. 3. - Page 29 Connecting the unit Permanent connection Risk of property damage and personal injury from improper instal- CAUTION lation • In the case of a permanent connection, install an all-pin separating device before the unit. Install an all-pin separating device if the unit will be connected permanently to the electrical supply mains.
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Page 30: Adjusting The Unit To The Supply Voltage
Connecting the unit The unit generates a small fault current through use of special electronic components. To ensure that the residual current device does not trip during normal operation, each unit should have its own residual current device. Potential equalization Image: Potential equalization symbol The unit can be included in a potential equalization system by means of appropriately sized wiring. -
Page 31: Connecting The Electrical Connection Line
Connecting the unit Image: A Transformer T1 location; B Transformer connections for control system Prerequisite Unit dead Left side wall removed 1. Use an appropriate meter to measure the supply voltage. The voltage range must match the information on the nameplate. -
Page 32: Connecting The Power Optimization System
Connecting the unit Image: Connecting the electrical connection line a Connection terminals c Electrical connection line b Cable ties d Threaded cable connection Prerequisite Unit dead Electrical connection line dead Unit adjusted to supply voltage Side wall open 1. Feed the electrical connection line into the unit through the threaded cable connection. -
Page 33: Connecting The Potential Equalization
Connecting the unit Risk of personal injury and property damage from electric shock DANGER • Before connecting, ensure that the electrical connection line is dead. • Ensure that the electrical connection line is undamaged. The unit can be connected to a power optimization system with a potential-free contact. - Page 34 Connecting the unit • Do not operate the unit with the housing open. Minimum requirements for the network cable Type of network Ethernet Cable quality 4-pair shrouded patch cable Cat-5 S/FTP Connection to unit Shrouded RJ45 connector Image: Connecting the kitchen guiding system a RJ45 socket d Cable ties b RJ45 connector...
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Page 35: Performing The Basic Setting Of The Control
Connecting the unit 6.4 Performing the basic setting of the control Image: Main menu a Main menu d "Unit functions" button b FlexiHelp button e Back button c Language selection 6.4.1 Changing the basic setting of the control By entering the password "2100", the basic setting for the installation can be displayed and changed. -
Page 36: Making The Water Connection
Connecting the unit 6.5 Making the water connection Drinking water installation tasks Drinking water installation tasks on drinking water lines and the unit may only be performed by a specialist company, which is approved by the drinking water utility company in the particular region. The applicable regional regulations, standards and guidelines must be observed, as well as the connection conditions imposed by the drinking water utility company responsible. -
Page 37: Connecting The Drinking Water Connection Line
Connecting the unit 6.5.1 Connecting the drinking water connection line Image: Water connection a Softened drinking water d Drinking water connection b Backflow preventer e Tap water connection line c Softened drinking water f Drinking water connection Prerequisite Water pressure complies with specifications (see "Unit and connection data") Backflow preventer installed Pressure-resistant connection lines suitable for tap water are... -
Page 38: Making The Waste Water Connection
Connecting the unit Image: Connecting softened drinking water to both connections a Softened drinking water e Drinking water connection b Backflow preventer f Dirt filter c Connection line g T-piece d Softened drinking water h Seal connection Prerequisite Water pressure complies with specifications (see "Unit and connection data") Backflow preventer installed Pressure-tight connection line suitable for drinking water is available... -
Page 39: Connecting The Waste Water Line To A Permanent Connection
Connecting the unit 6.6.1 Connecting the waste water line to a permanent connection Image: Waste water line to a permanent connection a Waste water connection d Siphon b Waste water line e Pipe clamp c Waste water mains f Vacuum breaker If a siphon is installed in the waste water system, a vacuum breaker must be INFORMATION installed in the waste water line. -
Page 40: Grease Collection Ends On The Right Side
Connecting the unit 6.7.1 Grease collection ends on the right side Prerequisite Device is in place. Grease drain hose sits in guide sleeve on housing wall. 1. Place 3/4 in. shutoff valve on end of grease drain hose. 2. Place the grease drip tray so that it does not protrude over the front of the combi steamer. -
Page 41: Making The Exhaust Air Connection
Connecting the unit 16.Place the grease drip tray so that it does not protrude over the front of the combi steamer. 17.Place the grease collector so that it stands securely. 18.Connect your own grease drain hose securely to the stopcock and grease collection container. - Page 42 Connecting the unit 2. Route exhaust air line to the ventilation system with a 3° rise. 3. Fasten the end of the exhaust air line 50 mm (1,97 in) — 200 mm (7,87 in) underneath the ventilation system. 4. Fill out the Start-up operation report. Installation instructions...
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Page 43: 7 Testing The Function
Testing the function 7 Testing the function Risk of personal injury and property damage from unsuccessful DANGER operational check • Do not put the unit into service. • Contact customer service. Prerequisite Electrical connection made Water connection made Waste water connection made Unit cleaned 7.1 Checking the controls 1. - Page 44 Testing the function 3. Run the unit in the Steaming mode for 15 minutes at 100 °C (212 °F). 4. Rinse the cooking chamber thoroughly with clear water. 5. Run the unit in the convection mode for 5 minutes at 180 °C (356 °F). 6.
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Page 45: 8 Putting The Unit Into Service
Putting the unit into service 8 Putting the unit into service If the unit is not put into service immediately after being connected and the INFORMATION function check, all inspections must be repeated. Prerequisite Electrical connection made Water connection made Wastewater connection made Exhaust air connection made ... - Page 46 Putting the unit into service General information Obvious damage to the unit? What and where?: Unit levelled? General information Unit fastened to floor? secured against tipping secured against shifting Screwed to floor Screwed to floor Glued to floor Glued to floor Electrical connection Electrical connection made properly? Potential equalization...
- Page 47 Putting the unit into service Basic setting of the control Audible signal volume set? High Signal tone selected? Volume unit set? fl.oz. (Imperial) fl.oz. (U.S.) Power optimization system set? Water filter maintenance set? No maintenance message Maintenance message at: l (gal) Network configuration set? DHCP IP address:...
- Page 48 Putting the unit into service Function check Controls functioning? Monitoring of cooking chamber door functioning? Unit heated and rinsed? Final notes Was the unit put into service? Comments: Operator trained? Electrical installation was made by: Signature Company Installation fitter Place, date The connection to a kitchen guiding system was made by: Signature Company...
- Page 49 Putting the unit into service Signature Company Installation fitter Place, date Installation instructions...
- Page 50 Putting the unit into service Installation instructions...
- Page 52 Henny Penny Corporation P.O.Box 60 Eaton,OH 45320 Phone +1 937 456-8400 Fax +1 937 456-8402 Toll free in USA Phone +1 937 417-8417 *FM06-137A* Fax +1 937 417-8434 www.hennypenny.com Henny Penny Corp., Eaton, Ohio 45320, Revised 7/28/2021...
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