Related Manuals for JUMO IPC 300
Summary of Contents for JUMO IPC 300
- Page 1 JUMO IPC 300 Electronic Transformer 709061/8-01-200-00/... Operating manual 70905100T90Z001K000 V1.00/EN/00741192/2021-03-30...
- Page 2 All parameter settings are described in detail in the chapter "Configuration". This operating overview shows all possible parameters of the device series. Depending on the order specifications or current configuration, any parameters that are not required are hidden.
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Page 3: Table Of Contents
Dimensions ....................24 2.4.1 Type 709051/X-XX-070... or 709051/X-XX-100..........24 2.4.2 Type 709051/X-XX-200..................25 2.4.3 Clearances (all types) ..................25 Electrical connection ..............27 Screw connections in the power section ..........27 3.1.1 Type 709051/X-XX-070... or 709051/X-XX-100..........27 V1.00/EN/00741192/2021-03-30 [IPC 300]... - Page 4 Setpoint value configuration ................46 4.2.4 Monitoring ......................46 4.2.5 Binary inputs ...................... 47 Configuration ................49 Configuration level ................... 49 5.1.1 Unit data ......................50 Language wizard active ....................50 Temperature unit......................50 Display contrast ....................... 50 V1.00/EN/00741192/2021-03-30 [IPC 300]...
- Page 5 Binary inputs ...................... 57 External changeover of setpoint specification..............57 Setpoint specification for changeover ................57 Setpoint value for changeover..................57 Keypad locking ..........................57 External switch-off of display lighting................57 Inhibit input control direction....................... 57 Control direction, V1.00/EN/00741192/2021-03-30 [IPC 300]...
- Page 6 Setpoint specification via potentiometer ..........69 Resistance limitation (r-control) ............. 70 Current limiting ..................71 Firing pulse inhibit ..................71 External current sensors ................. 72 6.8.1 Load monitoring ....................72 6.8.2 Error current ....................... 74 6.8.3 Mains current ..................... 75 V1.00/EN/00741192/2021-03-30 [IPC 300]...
- Page 7 Analog inputs ................... 87 10.3 Analog output ................... 87 10.3.1 Display and measuring accuracy ..............87 10.4 Digital inputs .................... 88 10.5 Digital output .................... 88 10.6 General specifications ................88 Certificate...................91 11.1 China RoHS ..................... 91 V1.00/EN/00741192/2021-03-30 [IPC 300]...
- Page 8 Contents V1.00/EN/00741192/2021-03-30 [IPC 300]...
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Page 9: Introduction
They should safely switch off the subsequent heating process in the event of excess temperatures. The power controller may only be operated using original JUMO semicon- ductor fuses. In the event of replacement, please check that the correct spare part has been used. -
Page 10: Safety Information
This symbol is used if burns can result from touching a hot surface. fire hazard Do not install any heat-sensitive components or devices close to the power controller. 1.2.2 Note symbols Note This symbol is used to draw your attention to a particular issue. V1.00/EN/00741192/2021-03-30 [IPC 300]... -
Page 11: Performing An Action
Config.level rPower controller r Na- Small arrows between words are designed to make it easier to find parameters in the tional language configuration level. 1.2.4 Display types Keys Keys are displayed as symbols. Key combinations are represented by a plus sign. V1.00/EN/00741192/2021-03-30 [IPC 300]... -
Page 12: Order Details
The nameplate is affixed to the right-hand side of the housing. Basic type 709051 JUMO IPC 300 with voltage supply to control electronics: DC 24 V, +15 %/ -20 % and voltage supply to power section: AC 400 V, 230 V, or 115 V Version... -
Page 13: Choke For Type 709051/X-Xx-100-Xx/Xxx
1.4.4 EMI filter for all types 709051/X-XX-XXX-XX/XXX EMI filter The maximum current (effective value) which the IPC 300 takes from the volt- age supply in the power section determines the size of the filter. The corresponding graduations can be found in the table. -
Page 14: Accessories
There is no galvanic isolation between the voltage supply of the power section and the load voltage. In addition to the IPC 300 itself, a choke and a mains filter are essential for op- eration. Here, only the chokes or mains filters that are specified by JUMO may be used. -
Page 15: Mounting
This must be dimensioned for the power consumption of the IPC 300 and the nominal current of the downstream EMI filter. k 2 semiconductor fuses are incorporated to protect the IPC 300 in the event of a ground fault. (The I... -
Page 16: Correct Wiring Of All Components
2.1.1 Correct wiring of all components EMI filter The IPC 300 may only be used in conjunction with a suitable filter (ac- cessories). If a different filter is used, it must be of equal or better characteristics. Otherwise, inductive voltages may be introduced into the supply network. - Page 17 The connection must only be carried out by qualified personnel! h The load is connected to terminals D and 1D. Load connec- tion h The line between the load and the IPC 300 should be as short as possible and not exceed 50 m. V1.00/EN/00741192/2021-03-30 [IPC 300]...
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Page 18: Filtering And Interference Suppression
All metallic components of the device or cabinet must be well bonded for HF currents over a large surface area. h The EMI filter should be installed as close to the IPC 300 as possible, on a common metal plate if possible. Route lines for control inputs and signal lines as far apart from each other as possible, and use shielded lines. - Page 19 The base plate, the mains filter, and the shielding of the supply line must be earthed to a star point using HF strand. k If the line between the filter and the IPC 300 is longer than 300 mm, we rec- Choosing the suitable line ommend to use a shielded line with the shielding earthed on both sides.
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Page 20: Emc-Compliant Design
2 Mounting 2.2.1 EMC-compliant design The plant operator is responsible for compliance with EMC directives in the application, and this is shown in the figure below for types 709051/X-XX-XXX- XX/XXX with a Phase / Phase connection type. V1.00/EN/00741192/2021-03-30 [IPC 300]... -
Page 21: Environmental Influences
- Storage temperature range: -10 to 70 °C Power loss Power loss occurs in the form of waste heat at the heat sink of the IPC 300, at the mains filter, and choke, and has to be dissipated at the mounting site (e.g. -
Page 22: Admissible Load Current Depending On The Site Altitude
In the case of air cooling, it must be noted that the effectiveness of the cooling is reduced as the site altitude increases. As a result, the ampacity of the IPC 300 decreases as the site altitude increases, as shown in the diagram. Ampacity in %... -
Page 23: Wall Mounting
The intake air at the fan's ventilation grid must not exceed a maximum inlet air temperature of 35° C. Ensure that the intake air for the integrated fans can be taken in from below and escape at the top without obstruction! V1.00/EN/00741192/2021-03-30 [IPC 300]... -
Page 24: Dimensions
2 Mounting 2.4 Dimensions 2.4.1 Type 709051/X-XX-070... or 709051/X-XX-100... V1.00/EN/00741192/2021-03-30 [IPC 300]... -
Page 25: Type 709051/X-Xx-200
2.4.2 Type 709051/X-XX-200... 2.4.3 Clearances (all types) h Allow a clearance of 10 cm from the floor. h Allow a clearance of 15 cm from the ceiling. h Close mounting of devices next to each other is permitted. V1.00/EN/00741192/2021-03-30 [IPC 300]... - Page 26 2 Mounting V1.00/EN/00741192/2021-03-30 [IPC 300]...
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Page 27: Electrical Connection
Hex socket screws 6 to 8 Nm 10 to 50 mm wrench size 5 mm Cable with ferrule FB ground terminal Hexagon nut Cable lug with 9 Nm (Functional bonding) wrench size 13 mm hole: 8.4 mm V1.00/EN/00741192/2021-03-30 [IPC 300]... -
Page 28: Type 709051/X-Xx-200
Hex socket screws 6 to 8 Nm 10 to 50 mm wrench size 5 mm Cable with ferrule FB ground terminal Hexagon nut Cable lug with 9 Nm (Functional bonding) hole: 8.4 mm wrench size 13 mm V1.00/EN/00741192/2021-03-30 [IPC 300]... -
Page 29: Screw Terminals For Control Electronics
Slotted screws, 0.5 Nm 0.2 to 4 mm blade width 3.5 mm X10_1, X10_2 Slotted screws, 0.25 Nm 0.2 to 1.5 mm blade width 2.5 mm Slotted screws, 0.5 Nm 0.2 to 4 mm blade width 3.5 mm V1.00/EN/00741192/2021-03-30 [IPC 300]... -
Page 30: Connection Diagram
GND (ground) for setpoint specifica- 6 (GND) tion Connection for Screw terminal X10_2 Connection (pluggable) Firing pulse inhibit 7 (GND PLC) ON logic level "1" = DC +11 to 30 V OFF logic level "0" = DC 0 to +5 V V1.00/EN/00741192/2021-03-30 [IPC 300]... - Page 31 24 - sensor signal 0(4) to 20 mA 0(4) to 20 mA 25 + sensor signal 0(4) to 20 mA 26 - DC 24 V supply ≤ at DC 24 V: 2.5 VA max. 27 + DC 24 V supply V1.00/EN/00741192/2021-03-30 [IPC 300]...
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Page 32: Digital Output
RxD (-) - 3 RX+ Received data + RxD (+) - 6 RX- Received data - Pluggable screw ter- minals 2 RJ-45 sockets (on the front) The shield of the Modbus lines must be routed to ground potential (PE)! V1.00/EN/00741192/2021-03-30 [IPC 300]... -
Page 33: Suitable Lines And Cross-Sections
Chapter 2.2 "Filtering and interference suppression" Choosing the suitable lines The conductor cross section in the load and choke circuit must not be smaller than the conductor cross section of the supply lines in the power section! V1.00/EN/00741192/2021-03-30 [IPC 300]... -
Page 34: Calculation Of The Emi Filter Current
3000 W (heating load) + 214 W Mains 230 V (voltage supply to the power section) 14 A Mains With a mains current of 14 A, an EMI filter with a nominal current of 16 A is used. V1.00/EN/00741192/2021-03-30 [IPC 300]... -
Page 35: Galvanic Isolation
There is no galvanic isolation between the voltage supply of the power section and the load. Ensure that the metal case of the furnace or combustion chamber is properly earthed. v Chapter 2.2.1 "EMC-compliant design" EMC-compliant design. V1.00/EN/00741192/2021-03-30 [IPC 300]... -
Page 36: Use Of Residual Current Protection Devices
400 V) when the control electronics are already supplied. Switch-on se- When using a bus system, the control electronics of the IPC 300 must be per- quence when manently supplied with DC 24 V, in order to maintain the field bus communica- using bus sys- tion. -
Page 37: Single-Phase Operation: Phase / N
3 Electrical connection 3.4.1 Single-phase operation: phase / N Phase / N The diagram shows the wiring for single-phase operation Phase / N for Type 709051/X..V1.00/EN/00741192/2021-03-30 [IPC 300]... -
Page 38: Single-Phase Operation Phase / Phase
3 Electrical connection 3.4.2 Single-phase operation Phase / Phase Phase / Phase The diagram shows the wiring for single-phase operation Phase / Phase for Type 709051/X..V1.00/EN/00741192/2021-03-30 [IPC 300]... -
Page 39: Replacing The Two Semiconductor Fuses
Wait one minute to allow hazardous voltages to discharge. h Check that no voltage is present on the screw terminals of the device. h Undo two screws. h Tilt metal case forward and unhook from above. V1.00/EN/00741192/2021-03-30 [IPC 300]... - Page 40 Replace blown fuses with new ones and retighten the screws at a tighten- ing torque of 9 Nm. h Remedy the cause that led to the semiconductor fuse tripping (e.g. ground fault in the power section). h Only use original JUMO parts, part no.: 00434229 v Chapter 1.5 "Accessories" V1.00/EN/00741192/2021-03-30 [IPC 300]...
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Page 41: Operation
Chapter 4.1.2 "Appearance of measured values". Error messages Info line or error The following chapter explains the error messages that may appear in the info line at the bottom of the screen: Chapter 8 "Error messages and alarms" V1.00/EN/00741192/2021-03-30 [IPC 300]... -
Page 42: Display And Control Elements
The info line shows the selected input (with terminal designation), the active subordinate control loop, and the operating mode. It is also used to display temporary states (e.g. error messages). v Chapter 8 "Error messages and alarms" V1.00/EN/00741192/2021-03-30 [IPC 300]... -
Page 43: Meaning Of The Displayed Measured Values
Output level, con- Percentage controller output level of the subordinate control loop troller Output level, PWM Percentage controller output level of the PWM (pulse width modulation) V1.00/EN/00741192/2021-03-30 [IPC 300]... -
Page 44: Appearance Of Error Messages And Special Statuses
The changes are effective immediately. rameter Once the correct setting (e.g. for display contrast) has been found, the param- eter can be stored by pressing If you do not wish to apply the value, the entry can be canceled by selecting V1.00/EN/00741192/2021-03-30 [IPC 300]... -
Page 45: Device Data
0.1 to 21 kW 230 V 0.1 to 38 kW 400 V Different depending on voltage supply network 0.1 to 9999.9 Ω If the load resistance exceeds this value, the power output is limited. / bold = default setting V1.00/EN/00741192/2021-03-30 [IPC 300]... -
Page 46: Setpoint Value Configuration
W and kW, load resistance, DC intermediate circuit voltage, or de- vice temperature can be monitored. v Chapter 5.1.5 "Ext. current sensor 2 and 3" Example: If the voltage exceeds 100 V, an alarm is issued. Current measured value V1.00/EN/00741192/2021-03-30 [IPC 300]... -
Page 47: Binary Inputs
(50 V), for example via Digital input 1. Value range Description 0 to 9999.9 Here the setpoint value is entered which is to become effective for the changeover via a digital input. / bold = default setting V1.00/EN/00741192/2021-03-30 [IPC 300]... - Page 48 4 Operation V1.00/EN/00741192/2021-03-30 [IPC 300]...
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Page 49: Configuration
If there are more than three entries in one level, a scroll bar that shows the cur- rent position in the menu appears. Navigation Numerical entry Once you have reached the required parameter, the keys can be used to enter a numerical value or a setting. selection V1.00/EN/00741192/2021-03-30 [IPC 300]... -
Page 50: Unit Data
Power LED (green) display lighting flashes. 0000 means: lighting is always switched on Apply default set- Apply now The default settings are restored if the OK key is pressed. tings / bold = default setting V1.00/EN/00741192/2021-03-30 [IPC 300]... -
Page 51: Power Controller
100% setpoint value. For all other control types, the power controller limits the load voltage to the value entered here. / bold = default setting V1.00/EN/00741192/2021-03-30 [IPC 300]... -
Page 52: Analog Inputs
0 to 10 V This setting specifies which voltage standard signal is con- range nected. 2 to 10 V v Chapter 3.4 "Switch-on sequence" 0 to 5 V 1 to 5 V Customer-specific / bold = default setting V1.00/EN/00741192/2021-03-30 [IPC 300]... -
Page 53: Voltage Measuring Range, Start
This means that the "Value in the event of an error" is used. Value in the event 000.0 If "Value, adjustable" is configured as the error value, this value of an error is used in the event of a malfunction. V1.00/EN/00741192/2021-03-30 [IPC 300]... -
Page 54: Base Load
By connecting a mains current sensor, which outputs a standard signal of 0 to 20 mA, for example, the system can be monitored as regards a mains current limit value. v Chapter 6.8 "External current sensors" / bold = default setting V1.00/EN/00741192/2021-03-30 [IPC 300]... -
Page 55: Monitoring
The unit of the limit value corresponds to the measurand to be monitored. Limit value 0 to 1 to 9999.9 Switching differential at the upper and lower limit of the moni- hysteresis toring range V1.00/EN/00741192/2021-03-30 [IPC 300]... -
Page 56: Load Type
This error is shown in the info line when the actual value of the subordinate control loop is smaller than the required setpoint value for an uninterrupted period of 7 minutes. v Chapter 8 "Error messages and alarms" / bold = default setting V1.00/EN/00741192/2021-03-30 [IPC 300]... -
Page 57: Binary Inputs
"high load OFF" Inhibit input "low", power controller supplies power. Control direction, high inactive The function for digital input 1 can be triggered for "high or low switching level". digital input1 high active / bold = default setting V1.00/EN/00741192/2021-03-30 [IPC 300]... -
Page 58: Digital Input2
"N/C contact" or as an "N/O contact" (see be- mitter low). The K1 LEDs also light up in the event of a fault. Interf. sig- The digital output is controlled via an interface / bold = default setting V1.00/EN/00741192/2021-03-30 [IPC 300]... -
Page 59: Digital Output
No error message or signal via interface is logic level 0 "Low": Switching behavior: 13 and 15 pole and N/O contact closed or 13 and 15 optocoupler collector-emitter loop low-impedance Relay Optocoupler Ö / bold = default setting V1.00/EN/00741192/2021-03-30 [IPC 300]... -
Page 60: Analog Output
0 to 1 to 255 According to Modbus specification, the address 0 is actually not permitted. In the IPC 300 it is used to switch off the signal- ing of a bus error. Therefore if the power controller has an RS422/485 interface, and this is not connected to an active bus, you can suppress the "bus error"... -
Page 61: Min Response Time
0000 means: no locking config. level If the code is not equal to 0000, it is only possible to read out the configuration using the setup program if you enter the right code beforehand. / bold = default setting V1.00/EN/00741192/2021-03-30 [IPC 300]... - Page 62 5 Configuration V1.00/EN/00741192/2021-03-30 [IPC 300]...
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Page 63: Special Device Functions
Teach-In (from an input setpoint value ≥ 3%). It can detect and signal a load failure, partial load failure, or a partial load short circuit. Note: With the IPC 300, there is also the possibility to detect load failures using external cur- rent sensors. - Page 64 Undercurrent Number of Single-phase heating ele- operation ments 10 % 13 % 17 % 25 % 50 % Example: 2 heating elements IPC 300 The specifications in % refer to load current changes V1.00/EN/00741192/2021-03-30 [IPC 300]...
- Page 65 As a general rule, load monitoring does not yet take place during the soft start phase (which can last for an extended period due to active current limiting) as the standard working range of the load has not yet been reached. Teach-In cannot yet be performed in this phase either. V1.00/EN/00741192/2021-03-30 [IPC 300]...
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Page 66: Teach-In
"Automatically (cyclically)" means that the Teach-In values are temporarily "Automatic (cy- saved again at intervals of one minute. This setting is particularly suitable for clically)" SiC heating elements as in this case the resistance in the load point changes V1.00/EN/00741192/2021-03-30 [IPC 300]... -
Page 67: Manual Mode
Teach-in type load monit. Set to "manual" h Press the h Press the key twice If Teach-In is being performed for the first time, the message "Teach-In miss- ing" appears in the bottom line of the display. V1.00/EN/00741192/2021-03-30 [IPC 300]... -
Page 68: Performing Teach-In In Manual Mode
A change in the load (load fault) will be evaluated by the device on the basis of this state. Repeating Teach-In can be repeated any number of times in manual mode. Teach-In h Press the key and the following message appears: V1.00/EN/00741192/2021-03-30 [IPC 300]... -
Page 69: Setpoint Specification Via Potentiometer
It is supplied with DC 10 V at terminal 5 of the power controller. h Configuration level Analog inputs Set voltage range 0 to 10 V h Configuration level Setpoint value config. Default setpoint value voltage input Now the power controller power is preset via the external potentiometer. V1.00/EN/00741192/2021-03-30 [IPC 300]... -
Page 70: Resistance Limitation (R-Control)
Resistance limitation is used in the operation of molybdenum disilicide heating elements to avoid overheating in the upper temperature range. By measuring the resistance of the heating element, it is possible to assign a precise heating element temperature and it is therefore protected against overheating. V1.00/EN/00741192/2021-03-30 [IPC 300]... -
Page 71: Current Limiting
Chapter 3.4 "Switch-on sequence" or via the RS422/485 interface. Caution! The firing pulse inhibit does not disconnect the load. The load connection terminals are at mains potential as the IPC 300 does not galvanically isolate the voltage supply! V1.00/EN/00741192/2021-03-30 [IPC 300]... -
Page 72: External Current Sensors
External current sensor 1 is installed in- side the device and measures the overall load current. External current sen- sors 2 and 3 are installed outside the IPC 300 and have three different config- uration options:... - Page 73 6 Special device functions For this OK state, an average value is saved in the IPC 300. This value is mon- ± itored with a tolerance range of 10 %. This serves to compensate for small imbalances in the load.
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Page 74: Error Current
The system is not automatically switched off. Error message For a set error current limit value of 100 mA, the error message appears at the bottom of the display. V1.00/EN/00741192/2021-03-30 [IPC 300]... -
Page 75: Mains Current
Monitoring itself is performed via the limit value monitoring function, where the mains current parameter can be found and has to be set. You can configure the min., max., and hysteresis values here. v Chapter 5.1.6 "Monitoring" V1.00/EN/00741192/2021-03-30 [IPC 300]... - Page 76 6 Special device functions V1.00/EN/00741192/2021-03-30 [IPC 300]...
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Page 77: Setup Program
An error message will appear if this is not the case! h After switching on the device, press The device software version is shown in the Device info menu. h Click "Info" in the setup program menu bar On the device In the setup program V1.00/EN/00741192/2021-03-30 [IPC 300]... -
Page 78: Program Start
The diagnosis window appears at the bottom of the screen and shows the de- vice info and the current measurement data. The connection has been estab- lished. The power controller supplies no power while setup data is being transferred "to the device". The device restarts after the transfer. V1.00/EN/00741192/2021-03-30 [IPC 300]]... -
Page 79: Error Messages And Alarms
(red fuse LED is lit) two semiconductor fuses" - Check wiring - Check the wire fuse for the load circuit IGBT breakage IGBT defective The device must be returned to JUMO for repair. - Return the device V1.00/EN/00741192/2021-03-30 [IPC 300]... - Page 80 8 Error messages and alarms Error message Cause Remedy IGBT short circuit IGBT defective The device must be returned to JUMO Note: for repair. Monitoring only works when the load resis- - Return the device ≥ tance is so low that 2% of the power controller nominal current (max.
- Page 81 Error message Cause Remedy UCEsat 1 protec- Error in the power output stage. To prevent The device must be returned to JUMO tive switch-off destruction of the device, a firing pulse in- for repair. hibit is triggered permanently. UCEsat 2 protec-...
- Page 82 Undocument. float param. 50 Wire break ext. Input current/voltage at external current Check wiring of the external current current sensor 2, 3 sensor 2/3 too small for the set measuring sensor for wire breaks and reverse range. polarity V1.00/EN/00741192/2021-03-30 [IPC 300]...
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Page 83: Binary Signal For Collective Fault
All fault messages are OR-linked and output as a binary signal for a collective fault on the relay output or optocoupler. In addition, LED K1 lights up yellow. This alarm can switch a relay at the digital output. v Chapter 5.1.8 "Binary output" V1.00/EN/00741192/2021-03-30 [IPC 300]... - Page 84 8 Error messages and alarms V1.00/EN/00741192/2021-03-30 [IPC 300]...
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Page 85: What To Do, If
- Power controller in manual mode ual mode" h Exit manual mode by pressing EXIT v See "" on page 54. - Base load settings selected h Check settings for base load settings v Chapter 8 "Error - IGBT short-circuit messages alarms" V1.00/EN/00741192/2021-03-30 [IPC 300]... - Page 86 Here, the following limits may be active: "Max. load producing full power voltage" - Voltage limitation even though the setpoint page 51. - Current limiting active value is set to 100 % - Resistance limitation - Power limitation h Check settings V1.00/EN/00741192/2021-03-30 [IPC 300]...
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Page 87: Technical Data
All specifications refer to the power controller nominal data. DC intermediate circuit voltage: ± 2.5% Load current: ± 1% ± 1% Power: ± 2% Load voltage: Analog input voltage/current: ± 1% Analog output Load resistance: ± 2% Voltage/current: ± 1% (For resistive load) V1.00/EN/00741192/2021-03-30 [IPC 300]... -
Page 88: Digital Inputs
According to EN 50178 Control electronics to load circuit ≥ 5.5 mm, control electronics to housing ≥ 5.5 mm, de- Creepage distances vice can be connected to SELV circuits. SELV = Separate Extra Low Voltage (safe low voltage) V1.00/EN/00741192/2021-03-30 [IPC 300]... - Page 89 10 Technical data Leakage current The leakage current of the IPC 300 with upstream EMI filter (excluding the leakage current in the load) is less than 3 mA. Housing Metal case Scope of delivery 1 operating manual Digital output: relay (changeover contact)
- Page 90 10 Technical data V1.00/EN/00741192/2021-03-30 [IPC 300]...
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Page 91: Certificate
11 Certificate 11.1 China RoHS V1.00/EN/00741192/2021-03-30 [IPC 300]...