Table Of Contents - BONFIGLIOLI DGM MPM Technical Manual

Summary
1. General information ...................................................... 5
1.1 Information about documentation .................................... 5
1.1.1 Other applicable documents ............................................ 5
1.1.2 Storing the documentation .............................................. 5
1.2 Notes in this manual........................................................ 5
1.2.1 Warnings ........................................................................ 5
1.2.2 Warning symbols used .................................................... 6
1.2.3 Signal words ................................................................... 6
1.2.4 Information notes ............................................................ 6
1.3 Symbols used in this manual ........................................... 6
1.4 Labels on the drive controller .......................................... 7
1.5 Qualified staff .................................................................. 7
1.6 Proper use ...................................................................... 7
1.7 Responsibility .................................................................. 8
1.8 CE marking ..................................................................... 8
1.9 Safety instructions ........................................................... 8
1.9.1 General information ........................................................ 8
1.9.2 Transport & storage ........................................................ 9
1.9.3 Information about commissioning .................................... 9
1.9.4 Instructions concerning operation .................................. 10
1.9.5 Maintenance and inspection .......................................... 11
1.9.6 Repairs ......................................................................... 11
2. Overview of the drive controller ................................. 12
2.1 Model description .......................................................... 12
2.2 Scope of delivery .......................................................... 14
2.2.1 Sizes A-C ...................................................................... 14
2.2.2 Size D ........................................................................... 14
2.3 MMI*/connecting cable PIN assignment ....................... 15
2.4 Description of DGM Modular drive controller ................. 15
3. Installation ................................................................... 16
3.1 Safety instructions for installation .................................. 16
3.2 Recommended preliminary fuses / line protection ......... 16
3.3 Installation requirements ............................................... 17
3.3.1 Suitable ambient conditions .......................................... 17
3.3.2 Suitable installation location for the motor-integrated drive
controller ....................................................................... 18
3.3.3 Wiring instructions ......................................................... 19
3.3.4 Preventing electromagnetic interferences ...................... 21
3.4 Installing the drive controller integrated in the motor ...... 21
3.4.1 Mechanical installation .................................................. 21
3.4.2 Power connection ......................................................... 25
3.4.3 Connections for brake resistor ....................................... 28
3.4.4 Connection using Harting plug ...................................... 29
3.4.5 PHOENIX Quickon connection ...................................... 30
3.4.6 Connection via main switch ........................................... 30
3.4.7 Mains supply connection variant with brake module, size
A ................................................................................... 31
3.4.8 Connection of mechanical brake to brake module ......... 31
3.4.9 Connection diagram (IO module option) ........................ 32
3.4.10 Basic fieldbus integrated on DGM Modular ................... 33
3.4.11 IO module / assignment of plugs (option) ...................... 34
3.5 Installing the wall-mounted drive controller .................... 36
3.5.1 Suitable installation location for wall mounting ............... 36
3.5.2 Mechanical installation of sizes A - C ............................ 36
3.5.3 Mechanical installation of size D ................................... 41
4. Commissioning ........................................................... 46
4.1 Safety instructions for commissioning ........................... 46
4.2 Communication ............................................................. 46
4.3 Block diagram ............................................................... 48
4.4 Commissioning steps .................................................... 49
4.4.1 Commissioning using the PC ........................................ 49
4.4.2 Commissioning using PC, combined with MMI option .... 50
5.
4
5.1
5.2
5.2.1
5.2.2
5.3
5.3.1
5.3.2
5.3.3
5.3.4
5.3.5
5.3.6
5.3.7
5.3.8
5.3.9
5.3.10 Additional functions ....................................................... 64
5.3.11 MMI parameter .............................................................. 65
5.3.12 Fieldbus ........................................................................ 66
5.3.13 Torque control / limit ...................................................... 67
5.4
5.4.1
5.4.2
5.4.3
5.4.4
5.4.5
5.4.6
5.5
6.
6.1
6.2
7.
7.1
7.2
8.
8.1
8.1.1
8.1.2
8.2
8.2.1
8.2.2
8.2.3
9.
9.1
9.2
10.
10.1
10.2
10.3
10.4
10.5
10.5.1 UL Specification (English version) ................................. 94
10.5.2 Homologation CL (Version en française) ....................... 95
11.
11.1
11.2
12.
Operating manual for DGM Modular | DOC02389740-0006 | 2021-07 | V1.70 EN
Parameter .................................................................... 51
Safety instructions for working with parameters ............. 51
General information on parameters ............................... 51
Explanation of operating modes .................................... 51
Structure of the parameter tables .................................. 52
Application parameters.................................................. 53
Basic parameter ............................................................ 53
Fixed frequency ............................................................ 57
Analogue inputs ............................................................ 58
Digital inputs ................................................................. 59
Digital outputs ............................................................... 60
Virtual output ................................................................. 61
External error ................................................................ 62
Motor current limit ......................................................... 63
Blocking detection ......................................................... 63
Performance parameters ............................................... 69
Drive type ...................................................................... 69
Motor data ..................................................................... 69
2
I t .................................................................................. 72
Switching frequency ...................................................... 73
Controller data .............................................................. 74
Quadratic characteristic curve ....................................... 77
Activation of brake module ............................................ 78
Error detection and troubleshooting.......................... 82
List of the LED flash codes for error recognition ............ 82
List of errors and system errors ..................................... 83
Disassembly and disposal .......................................... 86
Drive controller disassembly .......................................... 86
Information on correct disposal...................................... 86
Technical data ............................................................. 87
General data ................................................................. 87
General technical data for 400V devices ....................... 87
Specification of interfaces.............................................. 89
Derating of output power ............................................... 89
Derating due to increased ambient temperature ............ 90
Derating due to installation altitude ................................ 91
Derating due to switching frequency .............................. 92
Optional accessories .................................................. 92
MMI handheld controller including a 3 m RJ9 connection
cable with M12 plug ...................................................... 92
PC communication cable USB on M12/RS485 plug
(converter integrated) .................................................... 92
Approvals, standards and guidelines ........................ 93
EMC limit classes .......................................................... 93
Classification acc. to IEC/EN 61800-3 .......................... 93
Harmonics currents and grid impedance for devices > 16
A and ≤ 75 A ................................................................. 93
Standards and guidelines .............................................. 93
UL approval .................................................................. 94
Quickstart guide .......................................................... 96
Quickstart guide ............................................................ 96
Quickstart guide for synchronous motors ....................... 97
Index ............................................................................ 98