BONFIGLIOLI DGM MPM Technical Manual
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BONFIGLIOLI DGM MPM Technical Manual

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Operating manual for DGM Modular | DOC02389740-0006 | 2021-07 | V1.70 EN
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  • Page 1 Operating manual for DGM Modular | DOC02389740-0006 | 2021-07 | V1.70 EN...
  • Page 2 Operating manual for DGM Modular | DOC02389740-0006 | 2021-07 | V1.70 EN...
  • Page 3 Operating manual for DGM Modular | DOC02389740-0006 | 2021-07 | V1.70 EN...

  • Page 4: Table Of Contents

    Parameter ..............51 Safety instructions for working with parameters ..... 51 Summary General information on parameters ....... 51 5.2.1 Explanation of operating modes ........51 5.2.2 Structure of the parameter tables ........52 General information ............5 Application parameters..........53 Information about documentation ........

  • Page 5: General Information

    This manual is an integral part of the product and applies Thank you for choosing an DGM Modular drive controller exclusively to the DGM Modular from Bonfiglioli S.p.A. from Bonfiglioli S.p.A. Our DGM Modular line of drive controllers is designed to Provide the operator of the system with this manual so it is be universally usable with all common motor types.

  • Page 6: Warning Symbols Used

    General information 1.2.2 Warning symbols used Symbols within the information notes Symbol Meaning Symbol Meaning Important information Danger Danger due to electrical shock and Damage to property possible discharge Danger due to electromagnetic fields Other notes Symbol Meaning 1.2.3 Signal words INFORMATION Signal words are used to identify the severity of the danger.

  • Page 7: Labels On The Drive Controller

    Independent and unauthorised intervention may result in 1.6 Proper use death, injury or property damage. The warranty provided by Bonfiglioli will be invalidated in such cases. If the device is installed in a machine, drive controllers may not be commissioned (i.e. intended operation may not...

  • Page 8: Responsibility

    1.8 CE marking installation and commissioning. Make sure that all warning signs on the drive controller are legible; Bonfiglioli Riduttori S.p.A. hereby declares that the drive replace any missing or damaged signs. controller described in this document complies with the...

  • Page 9: Transport & Storage

    1.9.2 Transport & storage DANGER! Risk of death due to electrical shock! Death or serious injury! DAMAGE TO PROPERTY POSSIBLE De-energise drive controller and secure it ◼ Risk of damage to drive controller! against being restarted. ◼ Risk of damage to drive controller from improper transport, storage, installation and assembly! DANGER! ◼...

  • Page 10: Instructions Concerning Operation

    General information IMPORTANT INFORMATION IMPORTANT INFORMATION ◼ Only use mains connections with hardwiring. Observe the following instructions during operation: ◼ ◼ Ground the drive controller in accordance with DIN The drive controller runs at high voltages. EN 61140; VDE 0140-1. ◼...

  • Page 11: Maintenance And Inspection

    A pressure test is not permitted on a standard DGM hardware and software may only be undertaken by Modular. Bonfiglioli experts or persons authorised by Bonfiglioli Riduttori S.p.A.. Cleaning the drive controllers 1.9.6...

  • Page 12: Overview Of The Drive Controller

    Overview of the drive controller Overview of the drive controller 2.1 Model description Sizes A - B Inver Type DGN-MPM Recommended motor rating PT03 0.55 kW PT04 0.75 kW PT05 1.10 kW PT06 1.50 kW PT46 2.20 kW (Low duty) PT07 2,20 kW PT08...
  • Page 13 Sizes C - D Inver Type DGN-MPM Recommended motor rating PT10 5.50 kW PT11 7.50 kW PT51 11.00 kW (Low duty) PT12 11.00 kW PT13 15.00 kW PT14 18.50 kW PT15 22.00 kW PT55 30.00 kW (Low duty) Power-conducting plate – Brake chopper BC01 Without brake chopper BC02...

  • Page 14: Scope Of Delivery

    Overview of the drive controller 2.2 Scope of delivery 2.2.1 Sizes A-C 2.2.2 Size D Compare the scope of delivery of your product with that provided below. Fig. 7: Scope of delivery, size D Fig. 6: Scope of delivery Drive controller article number Drive controller article number Drive controller (variant) Drive controller (variant)

  • Page 15: Mmi*/Connecting Cable Pin Assignment

    The permitted ambient temperatures specified in the technical data refer to operation at nominal load. In many cases, higher temperatures may be permitted after a detailed technical analysis. These have to be approved by Bonfiglioli Riduttori S.p.A. on a case-by-case basis. Operating manual for DGM Modular | DOC02389740-0006 | 2021-07 | V1.70 EN...

  • Page 16: Installation

    Installation Installation 3.1 Safety instructions for installation DANGER! Risk of death due to revolving mechanical parts! Death or serious injury! De-energise drive controller and secure it against being restarted. Only allow appropriately qualified staff to install the drive controller. Only use staff who are trained in mounting, installation, commissioning and handling. Always ground the device in accordance with DIN EN 61140;...

  • Page 17: Installation Requirements

    Size C Size D DGM Modular 3 x 400 V AC 3 x 400 V AC Rated motor speed up to 7.5 kW 11 kW LD up to 22 kW 30 kW LD Line current 13.8 A 18.3 A 38.2 A 49.8 A Line current 20.7 A...

  • Page 18: Suitable Installation Location For The Motor-Integrated Drive Controller

    Installation 3.3.2 Suitable installation location for the motor-integrated drive controller Ensure that the motor with a motor-integrated drive controller is only installed and operated if aligned as shown in the following diagram. Fig. 10: Motor installation location/permitted alignments IMPORTANT INFORMATION Ensure that no condensate from the motor can enter the drive controller during and after installation.

  • Page 19: Wiring Instructions

    3.3.3 Wiring instructions Connection overview ( sizes A - C) Sizes B - C Size A Sizes A - C The terminals for the mains cable are located inside the drive controller. The DGM Modular also has the option of being equipped with terminals for connecting a brake resistor. Depending on the variant, the assignment and position of the terminals may differ.
  • Page 20 Installation Connection overview ( size D) Size D The terminals for the mains cable are located inside the drive controller. The DGM Modular also has the option of being equipped with terminals for connecting a brake resistor. The configuration may vary depending on the version.

  • Page 21: Preventing Electromagnetic Interferences

    You can order individually modified adapter plates from Bonfiglioli for selected motors. DAMAGE TO PROPERTY POSSIBLE Be careful not to damage the seal. Operating manual for DGM Modular | DOC02389740-0006 | 2021-07 | V1.70 EN...
  • Page 22 Appropriate measures should be taken to seal the IMPORTANT INFORMATION threads of the screw connections. When mounting the adapter plates, ensure that all four If you have any questions, please ask your Bonfiglioli screws, including the spring elements, are tightened to contact. the necessary torque (2 Nm)! All contact points must be free of dirt/paint because Fit the seal (3).
  • Page 23 Size A Sizes B - C Fig. 12: Bridging contact 9. If present, wire the connection cable of the motor PTC/Klixon to the T1 and T2 terminals (1) (torque: 0.6 IMPORTANT INFORMATION Nm). During assembly, ensure that the connection cable is not crushed! DANGER! IMPORTANT INFORMATION...
  • Page 24 Appropriate measures should be taken to seal the Remove the connection housing's retaining bolts and threads of the screw connections. take the housing off. If you have any questions, please ask your Bonfiglioli contact. DAMAGE TO PROPERTY POSSIBLE Be careful not to damage the seal.

  • Page 25: Power Connection

    IMPORTANT INFORMATION During assembly, ensure that the connection cable is not crushed! 12. Evenly screw down drive controller (15) and cup (7) with the M8 screws (13) and spring elements (14) (torque 25 Nm). 3.4.2 Power connection Power connection for sizes A - C 10.
  • Page 26 Installation Sizes B – C Size A Caution! Do not strip insulation off wires inside the drive controller Connect the cables with the terminals as follows: Size 400 V connection Terminal no. Designation Assignment Terminal no. Designation Assignment Mains phase 1 DC mains (+) Mains phase 2 Not assigned...
  • Page 27 Power connection for size D IMPORTANT INFORMATION When connecting a brake resistor to an optional brake chopper, cables with shielding and double insulation must be used! DANGER! Risk of death due to electrical shock! Death or serious injury! De-energise drive controller and secure it against being restarted.

  • Page 28: Connections For Brake Resistor

    Installation Fig. 13: Size D Terminal no. Designation Assignment Terminal no. Designation Assignment Protective DC mains (+) conductor Not assigned Motor phase 1 DC mains (-) Motor phase 2 Protective Motor phase 3 conductor Tab. 5: DC feed 565 V terminal assignment X1 Tab.

  • Page 29: Connection Using Harting Plug

    Place the housing cover (2) on the drive controller and screw down with the four screws (1). (Torque 4 Size. Torque A - C 2 Nm (4 x M4 x 28) 4 Nm (4 x M6 x 28) 3.4.4 Connection using Harting plug Fig.

  • Page 30: Phoenix Quickon Connection

    Installation 3.4.5 PHOENIX Quickon connection Fig. 17: PHOENIX Quickon Colour Assignment Sw / BK br / BN gr / GY ge / YE 3.4.6 Connection via main switch Fig. 18: Main switch Assignment Operating manual for DGM Modular | DOC02389740-0006 | 2021-07 | V1.70 EN...

  • Page 31: Mains Supply Connection Variant With Brake Module, Size A

    3.4.7 Mains supply connection variant with brake module, size A IMPORTANT INFORMATION The brake module's mains supply is wired ex-factory with sizes B - D! 3.4.8 Connection of mechanical brake to brake module Technical data for brake module Property Value Type Half-wave rectifier Vgrid * 0.445...

  • Page 32: Connection Diagram (Io Module Option)

    Installation Connection data for brake module min. max. Conductor cross-section, rigid 0.2 mm² 2.5 mm² Conductor cross-section, flexible 0.2 mm² 2.5 mm² Conductor cross-section, flexible with core end sleeve without plastic 0.5 mm² 2.5 mm² sleeve Conductor cross-section, flexible with core end sleeve with plastic 0.5 mm²...

  • Page 33: Basic Fieldbus Integrated On Dgm Modular

    3.4.10 Basic fieldbus integrated on DGM Modular Fig. 20: Basic fieldbus integrated on DGM Modular Pin assignment of interfaces for M12 socket for Modbus JST 4 poles RS485 Socket Pin no. Signal Material ID n. c. RS 485 - A YP00020445 RS 485 - B Housing...

  • Page 34: Io Module / Assignment Of Plugs (Option)

    Installation 3.4.11 IO module / assignment of plugs (option) Fig. 23: IO module / assignment of plugs (option) Pin assignment of interfaces for M12 socket for JST I/O 2 Socket Pin no. Signal Material ID 24 V Dig In 3 YP00020445 (X16 Dig Out 1...
  • Page 35 Pin assignment of interfaces for M12 socket for JST RS485 24 V MMI plug Socket Pin no. Signal Material ID 24 V RS485 - A YP00020445 (X107 RS485 - B Fig. 26: Round plug connector, 4-pin, M12, A-coded for MMI plug Pin assignment of interface for JST potentiometer JST potentiometer Signal...

  • Page 36: Installing The Wall-Mounted Drive Controller

    Installation 3.5 Installing the wall-mounted drive controller 3.5.1 Suitable installation location for wall mounting Ensure that the installation location for an DGM Modular wall mounting meets the following conditions: ◼ The drive controller has to be mounted on an even and fixed surface.
  • Page 37 Fig. 31: Fastening the adapter plate to the wall IMPORTANT INFORMATION The drive controller may not be installed without an adapter plate! ◼ Find a position that meets the required ambient conditions described in the "Installation requirements" section. ◼ To achieve optimum self-convection of the drive controller, ensure that the (EMC) screw connection (5) is facing upwards during installation.
  • Page 38 Installation Wiring of wall adapter plate, size A Fig. 32: Wiring of wall adapter plate, size A Release the screw (1) to remove the contact plate (2) If there is a motor PTC present, connect to the from the adapter plate (3). corresponding terminals of contact plate (2).
  • Page 39 Position the drive controller (7) on the adapter plate (3) so that the collar of the adapter dips into the opening on the floor of the cooling element. Fasten the drive controller (7) to the adapter plate (3) with the help of the screws (8) provided (torque: 4.0 Fig.
  • Page 40 Installation Wire the motor cable to contacts Refit the contact plate (2) in the adapter plate (3). U, V, W (and the star point in some cases) in the Fasten the contact plate (2) using the screw (1) connection terminal, as described in the "Basic (torque: 1.2 Nm).

  • Page 41: Mechanical Installation Of Size D

    Fig. 35: Attaching the drive controller Fasten the drive controller (9) to the adapter plate (3) Position the drive controller (9) on the adapter plate with the help of the screws (10) provided (torque: 4.0 (3) so that the collar of the adapter dips into the Nm).
  • Page 42 Installation IMPORTANT INFORMATION The drive controller may not be installed without an adapter plate (1)! ◼ Find a position that meets the required ambient conditions described in the 3.3 "Installation requirements" section. Mount the adapter plate (1) on the wall with four screws*.
  • Page 43 Fig. 37: Inserting O-ring seal size D Insert the O-ring seal (6) in the groove of the cup (3). Unscrew the four screws (7) from the cover (8) of the drive controller (9). Take off the cover (8). IMPORTANT INFORMATION Please ensure that the O-ring seal (6) is seated correctly.
  • Page 44 Installation Fig. 39: Mains connection size D 13. Connect the cables with the terminals [X1] (13) as 12. Guide mains connection cable (11) through cable follows: screw connection (12) [M32] into drive controller (9). 400 V connection IMPORTANT INFORMATION The cable screw connection provides strain relief, and the PE connection cable must be connected in a leading fashion (considerably longer).
  • Page 45 Fig. 40: Motor connection size D 15. Connect the cables with the terminals [X4] (16) as 14. Guide motor connection cable (14) through cable follows: screw connection (15) [M40] into drive controller (9). Terminal no. Designation Assignment Protective IMPORTANT INFORMATION conductor The cable screw connection provides strain relief, and Motor phase 1...

  • Page 46: Commissioning

    Commissioning Commissioning 4.1 Safety instructions for commissioning Risk of death due to electrical shock! DAMAGE TO PROPERTY POSSIBLE Death or serious injury! If the information is not observed, the drive controller Be sure that the power supply provides the could be damaged and destroyed during subsequent correct voltage and is designed for the commissioning.
  • Page 47 ◼ using the DGM Modular Man Machine Interface handheld controller Fig. 43: MMI handheld controller ◼ using the MMI* in the cover (MMI option) Fig. 44: MMI option Man-machine interface Operating manual for DGM Modular | DOC02389740-0006 | 2021-07 | V1.70 EN...

  • Page 48: Block Diagram

    Commissioning 4.3 Block diagram Operating modes 1.100 Target value source Internal potentiometer Analogue input1 MMI / PC Modbus Motor potentiometer Fieldbus Frequency 1.130 setting mode Enable software Digital input1 Digital input2 Start protection Digital input3 Analogue input1 Fixed Fieldbus frequencies Modbus 1.132 Autostart...

  • Page 49: Commissioning Steps

    In order to ensure an ideal operating structure for the PC Install the V Plus Dec software (you can obtain software, the parameters are classified into different programming software from Bonfiglioli free of charge. access levels. Operating system required: Windows XP or Windows 7 [32 / 64 bit]).

  • Page 50: Commissioning Using Pc, Combined With Mmi Option

    4.4.2 Commissioning using PC, combined with MMI option Install the V Plus Dec software (you can obtain programming software from Bonfiglioli free of charge. Operating system required: Windows XP or Windows 7 [32 / 64 bit]). We recommend undertaking the installation process as an administrator.

  • Page 51: Parameter

    Parameter This chapter contains the following: ◼ an introduction to the parameters ◼ an overview of the most important commissioning and operation parameters 5.1 Safety instructions for working with 5.2 General information on parameters parameters 5.2.1 Explanation of operating modes DANGER! The operating mode is the instance in which the target Risk of death due to restarting motors!

  • Page 52: Structure Of The Parameter Tables

    Parameter Depending on the number of fixed frequencies required, up to 3 digital inputs are permanently assigned in the table. Parameter Name Presetting DI 3 Min. frequency 0 Hz 1.020 Fixed frequency 1 10 Hz 2.051 to 2.057 Fixed frequency 2 20 Hz 2.051 to 2.057 Fixed frequency 3...

  • Page 53: Application Parameters

    5.3 Application parameters 5.3.1 Basic parameter 1.020 Minimum frequency Unit: Hz Relationship to min.: Own value (to be parameter: entered!) Transfer status: max.: 1.150 def.: 3.070 The minimum frequency is the frequency which is supplied by the drive controller as soon as it is enabled and there is no 5.085 additional target value.
  • Page 54 Parameter 1.053 Run up time 2 Unit: s Relationship to Own value (to be entered!) min.: 0.001 parameter: Transfer status: max.: 1000 1.021 def.: 1.050 Run up time 2 is the time that the drive controller needs to accelerate from 0 Hz to the max. frequency. 1.054 The acceleration time can be increased as a result of certain circumstances, e.g.
  • Page 55 1.100 Operating mode Unit: integer Relationship to min.: Own value (to be entered!) parameter: Transfer status: max.: 1.130 def.: 1.131 Selecting the operating mode 2.051 to 2.057 3.050 3.071 Following software enabling (1.131), the drive controller runs as follows: 0 = frequency setting mode, with the target value of the selected target value source (1.130) 2 = fixed frequencies, with the frequencies defined in parameters 2.051 –...
  • Page 56 Parameter 1.132 Start-up protection Unit: integer Relationship to min.: Own value (to be entered!) parameter: Transfer status: max.: 1.131 def.: Selection of behaviour in response to enabling software (parameter 1.131). No effect if autostart was selected. 0 = immediate start with high signal at input of control enable 1 = start only with rising edge at input of control enable 2 = digital input 1 (function active with high signal) 3 = digital input 2 (function active with high signal)

  • Page 57: Fixed Frequency

    1.181 Automatic acknowledge function Unit: s Relationship to Own value (to be entered!) min.: parameter: Transfer status: max.: 1000 1.180 def.: 1.182 In addition to the acknowledge function (1.180), an automatic fault acknowledgement can be selected. = no automatic acknowledgement >...

  • Page 58: Analogue Inputs

    Parameter 2.051 to 2.057 Fixed frequency Unit: Hz Relationship to Own value (to be entered!) min.: - 599 parameter: Transfer status: max.: + 599 1.020 def.: 1.021 The frequencies that are to be output at the digital inputs 1 - 3 specified in parameter 2.050 depending on the switching 1.100 patterns.

  • Page 59: Digital Inputs

    Parameter 4.034 Ai1 physical minimum Unit: Relationship to Own value (to be entered!) min.: - 10000 parameter: Transfer status: max.: + 10000 4.033 def.: 4.035 Selection of the lower limit of a physical value to be displayed. 4.035 / 4.065 Ai1 physical maximum Unit: Relationship to...

  • Page 60: Digital Outputs

    Parameter 5.3.5 Digital outputs For digital outputs 1 (Dox display DO1) 4.150 / 4.170 Dox function Unit: integer Relationship to Own value (to be entered!) min.: parameter: Transfer status: max.: 4.151 / 4.171 def.: 4.152 / 4.172 Selection of the process variable to which the output should switch. Not used Intermediate circuit voltage Supply voltage...

  • Page 61: Virtual Output

    4.152 / 4.172 Dox off Unit: Relationship to min.: - 32767 Own value (to be entered!) parameter: Transfer status: max.: 32767 4.150 / 4.170 def.: If the set process variable exceeds the switch-off limit, the output is again set to 0. 5.3.6 Virtual output The virtual output can be parameterised like a relay and is available as an option with the following parameters:...

  • Page 62: External Error

    Parameter 4.231 VO-On Unit: Relationship to min.: - 32767 Own value (to be entered!) parameter: Transfer status: max.: 32767 4.230 def.: If the set process variable exceeds the switch-on limit, the output is set to 1. 4.232 VO-Off Unit: Relationship to min.: - 32767 Own value (to be entered!) parameter:...

  • Page 63: Motor Current Limit

    5.3.8 Motor current limit This function limits the motor current to a parameterised maximum value after a parameterised current-time zone has been reached. This motor current limit is monitored at application level and thereby limits with relatively low dynamics. This has to be taken into consideration when selecting this function. The maximum value is determined using the “motor current limit as %”...

  • Page 64: Additional Functions

    Parameter 5.081 Blocking time Unit: s Relationship to min.: Own value (to be entered!) parameter: Transfer status: max.: 5.080 def.: Indicates the time after which a blockage is detected. 5.3.10 Additional functions 5.082 Start-up error active Unit: integer Relationship to min.: Own value (to be entered!) parameter:...

  • Page 65: Mmi Parameter

    5.090 Parameter set change Unit: integer Relationship to min.: Own value (to be entered!) parameter: Transfer status: max.: def.: 4.030 Selection of the active data set. Not used Data record 1 active Data record 2 active Digital input 1 Digital input 2 Digital input 3 Digital input 4 DGM Modular soft PLC...

  • Page 66: Fieldbus

    Parameter 5.210 MMI* option language Unit: integer min.: Relationship to Own value (to be entered!) parameter: Transfer status: max.: def.: This parameter can be used to select the language which the MMI * option displays. 0 = local language (factory setting is German) 1 = English This setting does not affect the language choice for the MMI handheld controller.

  • Page 67: Torque Control / Limit

    6.061 Fieldbus baud rate Unit: integer Relationship to min.: 1 Own value (to be entered!) Transfer status: parameter: max.: def.: Only for CanOpen:0 = 1 Mbit, 2 = 500 kBit, 3 = 250 kBit, 4 = 125 kBit, 6 = 50 kBit, 7 = 20 kBit, 8 = 10 kBit 6.062...
  • Page 68 Parameter 7.031 Max. torque limit Unit: Nm Relationship to min.: 0 Own value (to be parameter: entered!) Transfer status: max.: 1000 def.: 100 This parameter can be used to specify the maximum target value. If a larger target value is to be specified, work with the max. target value. If a target value is specified via an analogue input, the analogue signal's adjustment range is split between the min.

  • Page 69: Performance Parameters

    5.4 Performance parameters 5.4.1 Drive type 33.010 Drive type Unit: integer Relationship to min.: Own value (to be entered!) parameter: Transfer status: max.: def.: PMSM Drive type This can be used to select the motor type and type of control. 10 = ASM V/f 20 = ASM open-loop (motor identification needed) 100 = PMSM standard mode (motor identification needed)
  • Page 70 Parameter 33.034 Motor speed Unit: rpm Relationship to min: Own value (to be entered!) parameter: Transfer status: max: 10000 34.120 def.: 5.075 PMSM Drive type The value from the motor's type plate data has to be entered here for the nominal motor rotation speed n 33.035 Motor frequency Unit: Hz...
  • Page 71 33.111 Motor cos phi Unit: Relationship to min.: Own value (to be entered!) parameter: Transfer status: max.: def.: PMSM Drive type The value from the motor's type plate data has to be entered here for the power factor cos phi. 33.112 Boost v/f Unit: V...

  • Page 72: I 2 T

    Parameter 33.255 R of f Unit: Ohm/Hz Relationship to min.: Own value (to be entered!) parameter: Transfer status: max.: 1000 def.: PMSM Drive type The switching frequency-dependent change in resistance calculated automatically (via motor identification) is displayed here. 5.4.3 33.015 Unit: T function Relationship to...

  • Page 73: Switching Frequency

    33.016 Motor phases monitoring Unit: integer Relationship to min.: Own value (to be entered!) parameter: Transfer status: max.: def.: PMSM Drive type The "Motor connection interrupted" error monitoring (error -45) can be disabled with this parameter. 0 = Monitoring disabled 1 = Monitoring enabled 33.138 Holding current time...

  • Page 74: Controller Data

    Parameter 34.031 Auto sw.f. min Unit: integer Relationship to min.: Own value (to be entered!) parameter: Transfer status: max.: def.: PMSM Drive type 0 = 2 kHz 1 = 4 kHz 2 = 6 kHz 3 = 8 kHz 4 = 12 kHz 5 = 16 kHz 34.032 Auto sw.f.
  • Page 75 34.021 Catch time Unit: ms Relationship to min.: Own value (to be entered!) parameter: Transfer status: max.: 10000 def.: PMSM Drive type For asynchronous motors: The catch time can be optimised here, if the automatically determined results (of the motor identification) are insufficient.
  • Page 76 Parameter 34.130 Voltage control reserve Unit: Relationship to min.: Own value (to be entered!) parameter: Transfer status: max.: def.: 0.95 PMSM Drive type This parameter can be used to adjust voltage output. 34.220 Injection RANGE Unit: Relationship to min.: Own value (to be entered!) parameter: Transfer status: max.:...

  • Page 77: Quadratic Characteristic Curve

    34.228 – 34.230 PMSM start-up procedure Unit: integer Relationship to min.: Own value (to be entered!) parameter: Transfer status: max.: def.: PMSM Drive type 0 = regulated, the drive controller is run with regulation over the entire speed range. 1 = controlled, after the stamping phase the rotation field is increased by the control with start ramp 34.229 up to start-up frequency 34.230, then switched to the controller.

  • Page 78: Activation Of Brake Module

    Parameter 5.5 Activation of brake module DANGER! Risk of death due to moving mechanical parts! Death or serious injury! • If the brake control is to function smoothly, the various delay times from the following parameter tables need to be correctly determined and entered. •...
  • Page 79 Activation of brake module Target value > min. frequency & HW-EN Output switched Brake switched A: Magnetisation D: Deceleration time B: Br. opening time E: Br. closing time C: Run up time a: Brake frequency During automatic operation of the brake module, automatic mode passes through several steps. These are detailed below: Initial position: Operation:...
  • Page 80 Parameter System- specific settings For load applications performed vertically with a controlled motor operation (crane or lifting applications), a value of 10 (vertical drive/lifting application) should be set in parameter 37.020. During the start-up phase, this setting activates a servo control during which the holding torque is always built up first in a positive target value direction.
  • Page 81 37.020 Auto brake activation Unit: integer Relationship to Own value (to be min.: parameter: entered!) Transfer status: max.: def.: Activation of automatic activation of brake module based on parameters 37.030 – 37.060 0 = disable 10 = vertical drive/lifting application 20 = horizontal drive 37.030 Br.

  • Page 82: Error Detection And Troubleshooting

    Error detection and troubleshooting Error detection and troubleshooting This chapter contains the following: ◼ a list of the LED flash codes for error recognition ◼ a description of error recognition using PC tools ◼ a list of errors and system errors ◼...

  • Page 83: List Of Errors And System Errors

    (CANOpen, Modbus RTU) Errors must always be rectified before acknowledgement, otherwise the drive controller may be damaged. The following section contains a list of possible error messages. Please contact the Bonfiglioli service department if you encounter errors that are not listed here.
  • Page 84 Error detection and troubleshooting Error name Description of error Possible causes/remedy External error 1 The parameterised fault input is active. 5010 Correct the external error External error 2 The parameterised fault input is active. 5011 Correct the external error Motor detection Motor identification error Check DGM Modular /motor and PC / MMI / DGM Modular connections / restart...
  • Page 85 Error name Description of error Possible causes/remedy Motor parameters Plausibility check for motor parameters failed Parameter set not OK Drive controller parameters Plausibility check for drive controller Parameter set not OK, motor type 33.001 parameters failed and control method 34.010 not plausible. Type plate data No motor data entered Please enter the motor data according to...

  • Page 86: Disassembly And Disposal

    Disassembly and disposal Disassembly and disposal This chapter contains the following: ◼ a description of how to disassemble the drive controller ◼ information on correct disposal 7.1 Drive controller disassembly 7.2 Information on correct disposal Dispose of drive controller, packaging and replaced parts DANGER! in accordance with the regulations of the country in which Risk of death due to electrical...

  • Page 87: Technical Data

    Technical data 8.1 General data 8.1.1 General technical data for 400V devices Sizes A - B Size Recommended motor rating [kW] 0.55 0.75 2.2 LD 5.5 LD 3 x 200 V AC -10 %...480 V AC +10 % Supply voltage 280 V DC -10 %...680 V DC +10 % Grid frequency 50/60Hz ±...
  • Page 88 Technical data Sizes C - D Size Recommended motor rating [kW] 11 LD 18.5 30 LD 3 x 200 V AC -10 %...480 V AC +10 % Supply voltage 280 V DC -10 %...680 V DC +10 % Grid frequency 50/60Hz ±...

  • Page 89: Specification Of Interfaces

    8.1.2 Specification of interfaces Designation Function Digital inputs 1 – 3 Switching level low < 2 V / high > 18 V Imax (at 24 V) = 3 mA Rin = 8.6 kOhm Analogue inputs 1 In 0 - 10 V 10-bit resolution Tolerance +/- 2 % Voltage input:...

  • Page 90: Derating Due To Increased Ambient Temperature

    Technical data 8.2.1 Derating due to increased ambient temperature 110% 100% Umgebungstemperatur [°C] ambient temperature [°C] Fig. 47: Derating for motor-mounted drive controller 110% 100% ambient temperature [°C] Umgebungstemperatur [°C] Fig. 48: Derating for wall-mounted drive controller Operating manual for DGM Modular | DOC02389740-0006 | 2021-07 | V1.70 EN...

  • Page 91: Derating Due To Installation Altitude

    DGM Modular's mains cable. ◼ reduce the input voltage. Please contact the Bonfiglioli Service department. The respective max. output values can be determined from the following characteristic curves. o r t Height above sea level [m] Höhe über NN [m]...

  • Page 92: Derating Due To Switching Frequency

    As an alternative to the MMI handheld controller, an DGM Modular can also be put into operation using the PC communication cable (art no. 10023950) and the V Plus Dec software. The V Plus Dec software is available free of charge from the Bonfiglioli homepage at https://www.bonfiglioli.com/downloads.

  • Page 93: Approvals, Standards And Guidelines

    10. Approvals, standards and guidelines 10.3 Harmonics currents and grid impedance for devices > 16 A and This chapter contains information about electromagnetic ≤ 75 A compatibility (EMC), and applicable guidelines, norms and standards. Extract from EN 61000-3-12, applies to devices with a For binding information about the relevant drive controller rated current >...

  • Page 94: Ul Approval

    Optional accessories 10.5 UL approval 10.5.1 UL Specification (English version) Maximum Ambient Temperature: Electronic Adapter Ambient Suffix INV MP(M) A IV01 PW03 ADP MA WDM 50 °C INV MP(M) A IV01 PW04 ADP MA WDM 50 °C INV MP(M) A IV01 PW05 ADP MA WDM 50 °C INV MP(M) A IV01 PW06...

  • Page 95: Homologation Cl (Version En Française)

    10.5.2 Homologation CL (Version en française) Température ambiante maximale: Électronique Adaptateur Ambiante Suffixe INV MP(M) A IV01 PW03 ADP MA WDM 50 °C INV MP(M) A IV01 PW04 ADP MA WDM 50 °C INV MP(M) A IV01 PW05 ADP MA WDM 50 °C INV MP(M) A IV01 PW06 ADP MA WDM...

  • Page 96: Quickstart Guide

    Quickstard guide 11. Quickstart guide 11.1 Quickstart guide Adapt drive controller to motor and secure Disassemble drive controller cover Mains connection L1, L2, L3, terminals 1 – 4 on X1 Activate grid smartphone Communication INVERTERapp Handheld INVERTERpc installation controller installation Option: Bluetooth stick (BT/M12) Option: MMI (RJ9/M12) Option: Connection cable (USB/M12)
  • Page 97 Integrated Fieldbus potentiometer Fig. 52: Block diagram for quick start ASM Operating manual for DGM Modular | DOC02389740-0006 | 2021-07 | V1.70 EN...

  • Page 99: Quickstart Guide For Synchronous Motors

    11.2 Quickstart guide for synchronous motors Adapt drive controller to motor and secure Disassemble drive controller cover Mains connection L1, L2, L3, PE terminals 1 – 4 on X1 Activate grid smartphone Communication INVERTERapp Handheld INVERTERpc installation controller installation Option: Bluetooth stick (BT/M12) Option: MMI (RJ9/M12) Option: Connection cable (USB/M12) art.
  • Page 100 Integrated Fig. 53: Block diagram for quick start potentiometer Fieldbus Operating manual for DGM Modular | DOC02389740-0006 | 2021-07 | V1.70 EN...

  • Page 101: Index

    Index 12. Index FI protection switch ............ 10 " Field weakening ............76 "Activation ..............78 Fieldbus ............... 66 "Brake ................. 78 Fieldbus address ............66 "CAN ................66 Fixed frequency ............. 51; 57 "Ethernet ..............66 Flying restart ............... 74 Frequency setting mode ..........
  • Page 103 Parameter set ............. 83 Slip ................75 Parameter set change ..........65 Speed ................70 Parameterisation ............49 Speed controller............75 PC cable ..............92 Standards ..............93 Performance parameters ..........69 Start-up procedure SM ..........77 PHOENIX Quickon ............30 Start-up protection .............
  • Page 105 Operating manual for DGM Modular | DOC02389740-0006 | 2021-07 | V1.70 EN...
  • Page 107 Operating manual for DGM Modular | DOC02389740-0006 | 2021-07 | V1.70 EN...

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