Related Manuals for Besam ASSA ABLOY Swingmaster 900
Summary of Contents for Besam ASSA ABLOY Swingmaster 900
- Page 1 ® Besam Swingmaster Service and Installation Manual Complies with ANSI/BHMA A156.10 standards for power operated pedestrian doors. UL325 & UL991 Listed US23-0583-51 1/31/2008...
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Page 3: Table Of Contents
Table of Contents I mportant Information ....................1 I mportant Installation Instructions ................1 R adio and television reception ..................1 I ntroduction ....................... 3 H ow The Swingmaster Works ..................3 O pening ....................... 3 C losing ........................ 3 I mportant Safety Instructions ................... - Page 4 Installed I nstallation of Side-Load Header and Operator in Frame ......23 Uninstalled I nstallation of Side-Load Header and Operator in Frame ......23 M ounting the Bottom Pivot ..................23 I nstallation of Door Leaf ..................23 M ounting the bottom pivot ..................
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Page 5: I Mportant Information
WARNING - To reduce the risk of server injury or death, material damage and malfunction of the product, the instructions contained in this manual must be strictly observed during installation, adjustment, repairs, service, etc. Only Besam trained technicians should be allowed to carry out these operations. - Page 6 Hold open time: 0-60 seconds -20°F (-29°C) and 160°F (71°C) Ambient temperature: * Note: Building codes may not permit doors wider than 48” (1219 mm). Please refer to your local AHJ (Authority Having Jurisdiction) for clarification. Besam Entrance Solutions 1/31/2008...
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Page 7: I Ntroduction
The Besam Swingmaster 900 swing door operator can be combined with a full range of sensor products providing swing door safety. H ow The Swingmaster Works... -
Page 8: I Mportant Safety Instructions
P ower Failure 7 4 B After a power failure there is a warm up safety feature of 5 seconds. This allows the time for the safety system to power up and observe the surrounding conditions. Besam Entrance Solutions 1/31/2008... -
Page 9: S Afety Functions
The other switch is connected to TB1: 8 & 9 and can be used as a home switch to disable a sensor at the closed position. Only the top cam needs to be adjusted for different handing of the operator. Besam Entrance Solutions 1/31/2008... -
Page 10: D Oor/Operator Handing
Door handing is determined by standing with your back to the hinge. The side to which the door normally opens (right or left) is the handing of the door. Note, this information differs from manual doors and there associated hardware. Right Hand Door Besam Entrance Solutions 1/31/2008... -
Page 11: S Pring Selection Guide
SA #2 (Medium) 19.5 16.5 15.5 14.5 The attached is provided as a guideline with center pivots for overhead concealed and butt hinges for surface mounted. Please note manual push forces will change with different style hinging. Besam Entrance Solutions 1/31/2008... -
Page 12: P Art Identification & Options
(18) Operator Mount, Motor (8) Cable Holes (4) (19) Operator Mount, Hinge (9) Ground Bolt (1) (20) Support Bracket (Surface) (10) Jamb / Wall (Surface) (2) (21) Clamp Plate (Surface) (11) CU2 Control Unit (22) Label (23) Controller Strap Besam Entrance Solutions 1/31/2008... -
Page 13: Swingmaster 900 Concealed Mount - Side Load
Mounting Bolts (8) (18) Operator Mount, Motor Cable Holes (4) (19) Operator Mount, Hinge Ground Bolt (1) (20) Drive Arm (Concealed) (10) Jamb / Wall (Surface) (2) (21) Label (11) CU2 Control Unit (22) Controller Strap Besam Entrance Solutions 1/31/2008... -
Page 14: A Rms
5” – 6” Black 30-06-110 6 1/8” – 8” Clear 30-06-113 7” – 8” Black 30-06-107 8 1/8” – 10” Clear 30-06-114 9” – 10” Black 30-06-109 10 1/8” – 12” Clear 30-06-115 11” – 12” Black Besam Entrance Solutions 1/31/2008... -
Page 15: P Ull Arm
The concealed arm is used on center pivot doors in an overhead concealed (OHC) application. S pacer Kit: 7 8 B The spacer kit is used with the concealed arm only. It adds 3/8” height to the concealed arm, and is useful for hollow-top / aluminum extrusion doors. Besam Entrance Solutions 1/31/2008... -
Page 16: O Ptions
4 3 B P/N: US02-0583-01 Swingmaster 900 CU2 Control P/N: US02-0583-02 Swingmaster 900 CUHub P/N: US02-0583-14 Swingmaster 900 CU2 Sync Cable for pairs P/N: US02-0583-04 Swingmaster 900 Micro Switch Cable P/N: US02-0583-05 Swingmaster 900 CU2 to CUHub Cable Besam Entrance Solutions 1/31/2008... -
Page 17: S Witches
“Do Not Enter / Automatic Door” – (In) P/N: 75-20-102 Dual Side “Caution Automatic Door“ Note! Any labels that are secured by adhesive that will not adhere to the intended surface must be secured by mechanical means. Besam Entrance Solutions 1/31/2008... -
Page 18: T Ypes Of Installation
A surface applied header is typically 3” longer than the concealed in order to attach easily to the jambs. A surface applied Swingmaster operator requires further rack gear travel and thus has an extension to the rack gear shaft – see illustration below. Besam Entrance Solutions 1/31/2008... -
Page 19: G Eneral Tips / Safety Concerns
11. Apply safety signage to the door(s). 12. Train facility manager in proper product operation. 13. Explain to the facility manager, the daily safety checklist described in the owner’s manual, and leave a copy of the owner’s manual with the facility manager. Besam Entrance Solutions 1/31/2008... -
Page 20: F Astening Requirements
Expansion-shell bolt, min. ¼” x 3 ½” (6.35 x 88.9 mm), min. 2” (50.8 mm) from the underside *Besam minimum recommended requirements. Building codes may give different specifications. ** Thinner wall profiles must be reinforced with Riv-Nuts. T est Equipment 1 2 B •... -
Page 21: P Re-Installation Adjustments
2. Re-secure 7/16” bolt and check for proper functionality. (1) Back Check Switch (3) Break Out Switch (5) Top Cam (2) Bottom Cam (4) Latch Switch (6) Home Switch Besam Entrance Solutions 1/31/2008... -
Page 22: A Djustment Of Built-In Mechanical Full Open Door Stops
“A”. Replace end cap. ( C) Right Hand Overhead Concealed and Surfaced Applied 8 1 B Loosen door stop lock nut (4) Adjust bolt (5) for opening angle. Screw out to increase, and in to decrease. Note! Besam Entrance Solutions 1/31/2008... -
Page 23: C Am Switch Harness Detail
Check with local codes to verify that such a doorstop is permissible. Caution! If this is an inswing door used for egress, check local codes before adding any doorstops! C am Switch Harness Detail 8 2 B Besam Entrance Solutions 1/31/2008... -
Page 24: C Oncealed Installation
(panic breakout). A concealed operator can also be installed in the ceiling space above the door (bottom load). Such applications may require field engineering of components and hardware. Operators (Left and Right Hand Doors) Operator for right handed door Operator for left and right handed door Besam Entrance Solutions 1/31/2008... -
Page 25: I Nstallation For Center Pivot Doors
(2) Measure from the bottom of the door to the receiving surface of the pivot socket (Y). Subtract (Y) from (DH). (3) Add 1/8” to allow for top clearance. (4) Subtract the total from (OH) to obtain the Pivot Height (X). Besam Entrance Solutions 1/31/2008... - Page 26 The top of the drive arm should be flush with the top of the door. If a mistake is made, the drive arm may be turned over and a new set of holes located to correct the problem. Besam Entrance Solutions 1/31/2008...
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Page 27: Installed Frame
Use plumb bob. I nstallation of Door Leaf 5 2 B The door leaf must be prepared for the drive arm and bottom pivot per instructions (reference section titled, “Finding the Pivot Height” – see the second graphic). Besam Entrance Solutions 1/31/2008... -
Page 28: M Ounting The Bottom Pivot
Remove the door and adjust the bottom pivot if necessary. Tighten the four screws in the drive arm/door and then re-tighten the set screw in the drive arm. Release the spindle lock screw and the constant impulse and allow the door to close. Besam Entrance Solutions 1/31/2008... -
Page 29: S Urface Mount Installation
PUSH PULL M odels 5 5 B Push arm system on a left-handed door shown (header/case side). Pull arm system on a right-handed door shown (header/case side). Besam Entrance Solutions 1/31/2008... -
Page 30: S Urface Mount Installation
Mount the shaft adapter on the drive shaft (see section titled, “Arm Systems (Surface Applied). 13. Mount the arm system and the door fitting (see section titled, “Mounting the Arm System”). Install and make electrical connections (see section titled, “Electrical Connections and Adjustments”), then install the cover. Besam Entrance Solutions 1/31/2008... -
Page 31: A Rm Systems (Surface Applied)
See section titled, “Spare Parts” for a listing of all parts in each arm assembly. *CAUTION Damage to the arm will occur if the cut away portions of the shaft adaptor and the arm are not aligned when secured as shown in illustration. Besam Entrance Solutions 1/31/2008... -
Page 32: S Urface Mount Installation - Push
(1) Clearance holes for 1/4” (6 Pivot/butt mm) bolts and cable inlet to be hinge drilled on site centerline (2) Offset pivot or butt hinge (3) Main arm Drive shaft (4) Connecting rod centerline (5) Arm shoe Besam Entrance Solutions 1/31/2008... -
Page 33: P Ush Arm System (Double)
(1) Clearance holes for 1/4” (6 Offset Pivot/butt hinge centerline mm) bolts and cable inlet to be drilled on site (2) Offset pivot or butt hinge Drive shaft center line (3) Main arm (4) Connecting rod (5) Arm shoe Besam Entrance Solutions 1/31/2008... -
Page 34: P Ull Arm System, (Single)
SM (7) Outer side of 90° open door header to wall. (2) Offset pivot or butt hinge Drive shaft center line (3) Adjust during installation (4) Main Arm Besam Entrance Solutions 1/31/2008... -
Page 35: S Urface Applied Double Pull
SM header to wall. Drive shaft Drive Shaft center line (2) Offset pivot or butt hinge (3) Adjust during installation (4) Main Arm (5) Guide Track Besam Entrance Solutions 1/31/2008... -
Page 36: S Urface Applied Dual Egress
(1) Clearance holes for 1/4” (6mm) CL Drive shaft center line bolts and cable inlet to be drilled on site (2) Offset pivot or butt hinge Offset pivot/butt hinge center line (3) Adjust during installation (4) Outer side of 90° Besam Entrance Solutions 1/31/2008... -
Page 37: M Ounting The Arm System
7. Release the locking spindle lock screw. The main arm moves back and stops when the roller hits the door. 8. Attach the guide track to the door with the roller guide fitted into the track. Use appropriate screws. (1) Main arm (2) Guide track Besam Entrance Solutions 1/31/2008... -
Page 38: B Ottom Load Installation
B ottom Load Installation 2 0 B P arts and installation 6 2 B (1) SwingMaster Bottom Load Header (2) Header End Cap (3) Spindle Motor Mount (4) Motor Mount / Cover Mount (5) Control Mount (6) Cover Besam Entrance Solutions 1/31/2008... -
Page 39: B Ottom Load Installation
13. Install the CU2 control on top of the control mount bracket and secure. 14. Wire control, sensors and accessories securing the wires so that they don’t hang below header. 15. Make all adjustments to the control as per the appropriate ANSI standard and install header cover. Besam Entrance Solutions 1/31/2008... -
Page 40: E Lectrical Connections And Adjustments
4. Connect neutral and hot to connector and plug into control. 5. Connect an ON-OFF-HOLD OPEN switch to control or plug it into the CUHub. 6. Connect the mains and test that the system is working properly by utilizing the hold open switch. Besam Entrance Solutions 1/31/2008... -
Page 41: P Airs Of Doors (2 - Cu2 Controls Required)
• The power supply for activation units, 18VDC, can be used from both control units. • The kill signals can be connected to either control units (master or slave). Besam Entrance Solutions 1/31/2008... -
Page 42: A Djustments
8. Test doors and insure that they comply with appropriate safety standard. (See ANSI A156.10 in the back of this manual) 9. Install, adjust and test the appropriate safety sensor system per ANSI standards. Besam Entrance Solutions 1/31/2008... -
Page 43: P Otentiometers
Slave should be set to minimum. CCW gives the lowest time. HOLD Time delay before switching into hold 9 seconds with shunt and 18 seconds without SHUNT force (HLD). shunt. Master and slave shunt to be set equal. Besam Entrance Solutions 1/31/2008... -
Page 44: L Ed Indications & Terminal Descriptions
Hold expired. If time delay has expired and there are no other signals the door will return to the home position. Used for a door-mounted sensor on the swing side of the door. Besam Entrance Solutions 1/31/2008... -
Page 45: T Erminal Descriptions
TB2: 16 DONT (For future use, do not use). TB2: Trans- Output 18 VAC 75 VA Class 2 output from transformer 17,18 former TB2: Trans- Output 18 VAC 75 VA Class 2 output from transformer 19,20 former Besam Entrance Solutions 1/31/2008... -
Page 46: P Lugs On The Control Board
For left hand operator RH CAM Right hand cam switches Input For right hand operator LH CAM Left hand cam switches Input For left hand operator Sync plug Input/Output Between Master and Slave Plug-N-Play Sensors Input/Output To/From CUHub Besam Entrance Solutions 1/31/2008... -
Page 47: I Nstallation Of Cuhub
All sensors are connected to the CUHub, and the CUHub connects to the CU2. For detailed CUHub instruction and troubleshooting see manual 75.5221.02. When troubleshooting the CU2 control, unplug the CUHub if being used. For installation and adjustment of each sensor, see sensors installation manual. Besam Entrance Solutions 1/31/2008... -
Page 48: A Nsi / Bhma A156.10
6.1.5 Free standing guide rails shall have a maximum dimension between the rail and the jamb (or other adjacent surfaces) of 6 in. For control mat adjustments, see full standard Besam Entrance Solutions 1/31/2008... -
Page 49: Sensors
(1) inhibit reopening of the door until the safety zone is cleared or(2) stop, reverse or slow to a maximum latch edge speed of 4 inches per second measured within 1 inch of the latch edge before any contact is made. Besam Entrance Solutions 1/31/2008... - Page 50 Have a door closing cycle delay of 4 seconds minimum after the activating zone is clear; or4) Be equipped with a door-mounted sensor on the non-swing side as described in 8.2.2.3. For knowing Act and double egress doors, see full standard Section 9. Besam Entrance Solutions 1/31/2008...
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Page 51: 0. Entrapment Protection
50 lbs. Applied 1 in. from the edge of the lock stile to open. When the door(s) is opened in the breakout mode, power-operating components excluding spring power shall not operate the door. Besam Entrance Solutions 1/31/2008... -
Page 52: 1. Signage
58”+ 5 in. from the floor to the center line of the sign. The sign shall be a minimum of 6 in. in diameter, having a red circle with the wording, “DO NOT ENTER”, in the red circle Besam Entrance Solutions 1/31/2008... -
Page 53: A Ppendix E-4 Maintenance (Not Part Of Ansi/Bhma 156.10)
Association of Automatic Door Manufactures (AAADM). It is also recommended that the doors be maintained on a regular basis by a qualified professional per the manufacturer’s instructions. AAADM encourages compliance to current standards at the time of service. Besam Entrance Solutions 1/31/2008... -
Page 54: T Roubleshooting
The door does not open Are the door Replace and/or lubricate. fully when impulsed hinges/pivots during closing. defective? Is there binding in the Repair/replace of re-align as necessary door swing or arm system? Besam Entrance Solutions 1/31/2008... - Page 55 Hold force “HLD” is Decrease HLD pot. presence detect, creeps too high. open. Slave is dead and Power to slave has Reset breaker at transformer closed and the master disappeared. stays open and will not close. Besam Entrance Solutions 1/31/2008...
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Page 56: F Requently Asked Questions
Q. Why does my door arm slip? A. Because the slot in the main arm and the slot in the shaft adapter was not lined up as on the illustration, see picture reference section titled, “Arm Systems (Surface Applied). Besam Entrance Solutions 1/31/2008... -
Page 57: P Lanned Maintenance Checklist
Check Finger Guards, Glass and Glass Stops, Trip Hazards, Rails, Sharp Edges. Check Emergency Egress (if so equipped). Check all wiring for good connections, proper insulation and clearance from moving parts. Go through Daily Safety Checklist with facility manager. Besam Entrance Solutions 1/31/2008... -
Page 58: S Pare Parts
Swingmaster 900 OHC Operator – Light US05-0583-11 Spring Swingmaster 900 OHC Operator – US05-0583-12 Medium Spring Swingmaster 900 SA Operator – Light US05-0583-21 Spring Swingmaster 900 SA Operator – Medium US05-0583-22 Spring US02-0583-01 Swingmaster 900 CU2 Control Besam Entrance Solutions 1/31/2008... - Page 59 Swingmaster CUHub Module US02-0583-13 P-N-P 3-Postion Switch (ON/OFF/HOLD) Swingmaster CU2 Sync (5ft) Cable (For US02-0583-14 Pairs) US02-0583-04 Swingmaster CU2 Switch Harness US02-0583-05 Swingmaster CU2 to CUHub Cable US03-0579-01 Swingmaster 900 Back check Cam US03-0579-02 Swingmaster 900 Home Cam Besam Entrance Solutions 1/31/2008...
- Page 60 LH/BL 30-06-215 30-06-101 Over Head Concealed Center Pivot Arm Standard Universal 3-Position Toggle CL 75-15-310 Switch for ON-OFF-HOLD or ON-AUTO- BL 75-15-311 HOLD 30-02-200 Short Arm Micro-switch US02-0583-06 Long Arm Micro-switch US02-0583-08 Plug-N-Play Activation Sensor Harness Besam Entrance Solutions 1/31/2008...
- Page 61 10-Pin Terminal Block US23-0274-01 Passport System Manual 75.5221.02 CUHub Manual Swingmaster 900 Installation Service US23-0583-51 Manual Drive Shaft Extension Kit 30-15-228 Surface Applied – 1 ¾” PIC0078 Drive Shaft Extension Kit 30-15-245 Surface Applied – 3 ½” PIC0079 Besam Entrance Solutions 1/31/2008...
- Page 62 Drive Shaft Extension Kit 30-15-246 Surface Applied – 5” PIC0080 US21-0583-02 SBK30 Adapter for Mounting to Jambs PIC0082 SBK30 Adapter for Mounting to Guide US21-0583-03 Rails PIC0083 US03-0579-03 Controller Strap PIC0091 US02-0503-16 Fuse, 2A, 250V PIC0094 Besam Entrance Solutions 1/31/2008...
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Page 63: W Iring Diagrams
W iring Diagrams 2 7 B C U2 Backward Compatibility with LO21B 6 8 B All new micro-switches must be installed per illustration below. Besam Entrance Solutions 1/31/2008... - Page 64 Besam Entrance Solutions 1/31/2008...
- Page 65 NOTE...
- Page 68 Besam Entrance Solutions 1900 Airport Road Monroe, NC 28110 Tel: (704) 290-5520, Fax: (704) 290-5544 ©Copyright 2008 Besam Entrance Solutions. May not be reprinted or reproduced without permission.