Related Manuals for NuVinci enviolo CT
Summary of Contents for NuVinci enviolo CT
- Page 1 NOVEMBER 2020 | VERSION 5 ASSEMBLY INSTRUCTION Moving Standard City Trekking Sportive Cargo Commercial bikes. enviolo Assembly Instruction...
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Page 2: Table Of Contents
Table of Contents General Information Vision Installing the Rear Wheel for AUTOMATiQ Variants For Your Safety Installing the AUTOMATiQ controller Designated Use Pairing Hub Interface with App and Safety Notices Controller AUTOMATiQ Quick Start Guide Components of Groupsets enviolo Manual Troubleshooting enviolo AUTOMATiQ Assembly Torque Specifications... -
Page 3: General Information
The Moving Standard. Introduction We are excited to see that you have decided on the Near moving standard with our shifting solution containing the silent revolutionary 'CVT' technology. By selecting this internal gear hub solution, you are ensuring a low maintenance Stepless shi ing product life cycle combined with an unrivalled ease of use... -
Page 4: For Your Safety
For Your Safety Please read the entire assembly instruction and pay special attention to all safety warnings before use, replacement of components or installation of enviolo components. Failure to follow the warnings or improper installation, set up, modification, or maintenance may result in material damage or in personal injury. -
Page 5: Designated Use
For Your Safety Designated Use Our 5 groupsets are designed specifically towards the rider needs and meet the attributes of the specific segments as highlighted in the chart below. asdfasdfdasdf Minimum Sprocket Max Gross Product Type of Bicycle Type of Use Allowable Ride Conditions Ratio Limit Max Motor Torque... -
Page 6: Components Of Groupsets
Components of Groupsets Our high-tech components, designed specifically for their use cases, offer unrivaled possibilities. enviolo Assembly Instruction... -
Page 7: Enviolo Manual
Components of Groupsets enviolo Manual INTERNAL GEAR HUB Each manual system is comprised of an internal gear hub with the NuVinci® internal gear hub technology, a front shifter, a hub interface, and the according mounting hardware. MANUAL CONTROLLER & MOUNTING HARD-... -
Page 8: Enviolo Automatiq
Components of Groupsets enviolo AUTOMATiQ INTERNAL GEAR HUB AUTOMATiQ Each AUTOMATiQ system is comprised of an internal gear hub with the enviolo internal gear hub technology, a hub interface, a INTERFACE, power cable, two sensor discs and the according mounting hardware. CONTROLLER &... -
Page 9: Internal Gear Hub Components
Internal Gear Hub Components enviolo CT/TR/CO Internal Gear Hub Axle nuts No-turn washer CT/TR/CO/CA hub Manual Hub Interface 67.6 49.0 Centerline Chainline 8.5° Ø 2.9 spoke hole 16.0 ISO 6-bolt disc brake version 41.9 Ø 125 32 and 36 spoke... - Page 10 Manual System Components enviolo SP Internal Gear Hub Nut, Acorn Retaining ring 135mm SP hub Axle plate, 135 mm Manual Hub Interface Shaft, threaded adapter Lock washer, M10 Bolt, countersunk, Torx, M4 x 0.7 x 8 Adapter, Torque Reaction Ø 2.9 Washer, spacer, 13 x 19 x 0.5 spoke hole Ø...
- Page 11 Manual System Components enviolo SP Internal Gear Hub SP hub Brake caliper mount IS to PM 148mm Manual Hub Interface Brake caliper mount PM to PM Adapter, lock nut, OD20 or Bolt, countersunk, Torx, M4 x 0.7 x 8 OD22, 12 x 142 / 12 x 148 compatible Washer, spacer, 13 x 19 x 0.5 Axle plate, 142/148 mm...
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Page 12: Enviolo Automatiq System
Hirose connector: WIRE-AT3-400-OE Available from drive WIRE-AT3-600-OE system manufacturer. Greater gear -------OR ------- ratio range enviolo CT: AHI-AUT-CT-OE enviolo CO: AHI-AUT-CO-OE enviolo TR: AHI-AUT-TR-OE No additional WIRE-AT3-DS-OE shi er enviolo CA: AHI-AUT-CA-OE enviolo SP: AHI-AUT-SP-OE enviolo AUTOMATiQ is a CAN Bus / BLE system... -
Page 13: Step By Step Assembly Instruction
Step by step assembly instruction Enjoy the ride! enviolo Assembly Instruction... -
Page 14: Wheel Building
Wheel Building • The anti-shift retainer provides 135mm spacing, and should remain on the CVP during lacing and wheelbuilding. - The maximum spoke diameter is #13/2.34mm - The minimum spoke diameter is #14/2.00mm • Suggested lacing is a -cross pattern for 26 inch and 700c wheels. - Use a 3-cross pattern only if the rim allows the nipples to be effectively in-line with the spokes. -
Page 15: Required Tools
Required Tools The following tools are required: Tool Tool Flat tip screwdriver 3mm Allen wrench Cutting pliers 15mm wrench or long socket 2mm Allen wrench 17mm wrench or long socket 2.5mm Allen wrench enviolo Assembly Instruction... -
Page 16: Manual System
Manual system: INSTALLING THE SPROCKET Installing the Sprocket Remove the anti-shift retainer (A) by pulling firmly away from the enviolo internal gear hub. Install a standard 9-spline 3/32 inch (2.3mm) sprocket (B) with the flat side facing the hub , followed by the supplied sprocket spacer (C, if required), and secure with the sprocket snap ring. -
Page 17: Hub Interface Compatibility
Manual system: INSTALLING THE MANUAL HUB INTERFACE Hub Interface Compatibility & Orientation • [C] Use the uninstalled enviolo hub interface to determine the desired orientation. Typical orientation is forward, parallel to the chain stay or seat stay cable routing. Move the enviolo hub interface along the dropout to ensure clearance at different axle positions. -
Page 18: Installing The Manual Hub Interface
Manual system: INSTALLING THE MANUAL HUB INTERFACE Installing the Manual Hub Interface • [F] Remove the anti-shift retainer, if installed and ensure that markings between the splined nut and the shift driver are aligned. • [H] Prior to installation, set the hub interface to the full overdrive position. -
Page 19: Installing The Manual Controller
Manual system: INSTALLING THE MANUAL CONTROLLER • Install right brake lever according to the manufacturer’s instruction. • [I] Slide the controller onto the handlebar. • [J] Install the right hand grip onto the handlebar according to the manufacturer’s instructions. • [K] Position the controller such that the display is visible to the rider and the cable will be unobstructed. -
Page 20: Installing The Shift Cables
Manual system: INSTALLING THE SHIFT CABLE HOUSING • Route cable housing as shown from the controller to the manual hub interface. • Measure, cut and install the appropriate length cable housing for the bicycle. • Full-length housing is recommended for both shift cables. - Page 21 (enviolo TR and SP controllers), or that the grip rotates fully in the counter-clockwise direction shown (enviolo CT, CA and CO shifter, viewed from the right side of the bicycle). • Pass the underdrive shift cable through the UD cable stop [O&P] and secure the...
- Page 22 [Q] goes into a steep hill (enviolo TR and SP shifters), or that the grip rotates fully in the clockwise direction shown (enviolo CT, CA, CO shifters, viewed from right side of bicycle). •...
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Page 23: Setting The Shift Cable Length With The Enviolo
Manual system: SETTING THE SHIFT CABLE LENGTH WITH THE EN- VIOLO TOOL • To simplify shift cable assembly we have developed a cable installation tool, which will help you to setup the proper cable length [T]. • Pass the shift cables through the One-turn 1.5 - 2.0 Nm Multi-turn... -
Page 24: Variants
Variants 1. Place the rear wheel into the rear frame, making sure not to obstruct shift cables. For the variants enviolo CT/TR/CO/CA: Slide one no-turn washer (A) each onto each axle end. The serrations of the no-turn washer must bear against the dropout of the frame. The rectangular boss must engage in the dropout of the frame. -
Page 25: Installing The Rear Wheel For Manual
Manual system: INSTALLING THE REAR WHEEL Installing the Rear Wheel for Manual Variants For the variants enviolo SP: For 135mm variants: • Place the disc rotor onto the hub as specified by the supplier. Place the torque adapter and secure it with the snap-ring. Orient the axle plate so the rectangular boss engages in the dropout of the frame and the cable housing can enter the hub interface in a straight line... -
Page 26: Adjusting Cable Slack
Manual system: ADJUSTING CABLE SLACK Adjusting Cable Slack • [X] Cable slack can be adjusted with the barrel adjusters (7) at the controller. • [Y] Cable slack can be determined by pulling lightly on the cable housing (8) at the controller and noticing any slack. ~0.5mm of slack is ideal. -
Page 27: Automatiq System
AUTOMATiQ system: INSTALLING THE SYSTEM SENSORS Installing the Input Speed Ring • [A] The enviolo AUTOMATiQ systems come with an input speed ring that must be secured onto the assembled sprocket snap ring. The twelve magnets on the input speed ring provide pedal cadence for the AUTOMATiQ system. - Page 28 AUTOMATiQ system: INSTALLING THE SYSTEM SENSORS Installing the Output Speed Ring • [C] AUTOMATiQ systems require an output speed ring that must be secured over the internal gear hub, flush with the internal gear hub cover. Sixmagnets in the output speed ring provide the bicycle speed for the AUTOMATiQ system.
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Page 29: Installing The Automatiq Hub Interface
& Orientation • Ensure you have the correct AUTOMATiQ Hub Interface for your internal gear hub. • enviolo CT/CO/TR have one axle diameter and enviolo CA/SP, a different one. • You can find the identification of the AUTOMATiQ Hub Interface variant at the bottom of the hub interface. - Page 30 AUTOMATiQ system: INSTALLING THE AUTOMATiQ HUB INTERFACE Installing the AUTOMATiQ Hub Interface • Remove the anti-shift retainer, if installed. • Suspend the AUTOMATiQ Hub Interface over the right hand axle, and align the axle flats with the installation angle. • Alternatively, a no-turn washer can be installed over the AUTOMATiQ Hub Interface to align the installation angle.
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Page 31: Installing The Automatiq App
• [H] Ensure you have the correct AUTOMATiQ hub interface for your internal gear hub. • enviolo CT/CO/TR have one axle diameter and enviolo CA/SP a different one. • Search for "enviolo AUTOMATiQ" in the Apple Store or Google Play Store. - Page 32 AUTOMATiQ system: SYSTEM CONFIGURATION - REGISTRATION OEM Registration As an OEM you first have to register on our backend at AUTOMATiQ.enviolo.com to set up your bike specification. We will then approve your registration with the according access rights, which will also enable further functions in the app, once you login with the same credentials at the top right corner of the app.
- Page 33 AUTOMATiQ system: SYSTEM CONFIGURATION - MANDATORY System Configuration You will now have several options to configure your AUTOMATiQ hub interface: Option A: Make use of our backend at AUTOMATiQ.enviolo.com and select the necessary system parameters. Afterwards save the settings and generate a QR code. This can be printed and used anywhere incl.
- Page 34 AUTOMATiQ system: SYSTEM CONFIGURATION - OPTIONAL System Configuration The app offers you various optional functions: System configuration in the configuration tab System data analysis in the diagnostics tab System data collection in the logistics tab Ride settings in the dashboard tab The most interesting settings for you will likely be the traffic light setting, which defines the ratio the system will shift to after you come to a stop and the shift profile, which defines how aggressive and agile the shift system changes the ratios while riding.
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Page 35: Installing The Rear Wheel For Automatiq
(C) on the AUTOMATiQ Hub Interface. The chain should not catch on this sensor when fitting the wheel. For the variants enviolo CT/TR/CO/CA: 1. Slide one no-turn washer (A) each onto each axle end. The serrations of the no-turn washer must bear against the dropout of the frame. -
Page 36: Installing The Automatiq Controller
AUTOMATiQ system: INSTALLING THE AUTOMATiQ CONTROLLER RAL7016 INSTALLING THE ENVIOLO CA CONTROLLER • Install the right brake lever and grip according to the manufacturer’s Bracket instruction. Black • Push the controller bracket over the 22.2mm handlebar. Use the adapter ring if installing. -
Page 37: Pairing Hub Interface With App And
AUTOMATiQ system: PAIRING HUB INTERFACE WITH APP AND CONTROLLER PAIRING THE AUTOMATiQ CONTROLLER • After the welcome screen disappears you will see a connection request • Power on your drive system. • Push the button on the front side of the hub interface and hold it for 5 seconds. -
Page 38: Automatiq Quick Start Guide
Quick Start Guide AUTOMATiQ 1. System Functionality The AUTOMATiQ system provides automatic shifting for the rider at all times. It can be utilized with either the enviolo CO controller or enviolo CA controller making shifting as simple as pressing a button to choose your pedal cadence. - Page 39 Quick Start Guide AUTOMATiQ 3. Calibration On the first set up or after system maintenance or incorrect functionality the system has to be calibrated. [D] ENVIOLO CO CONTROLLER 1. Turn system power on. Select no motor assist. 2. Pedal the bicycle lightly through the entire calibration process (preferable on a stand with the rear wheel off the ground).
- Page 40 Quick Start Guide AUTOMATiQ 1. System Functionality The AUTOMATiQ system is integrated within the eBike drive system and provides automatic shifting for the rider at all times. It can be utilized with the drive system remote controller, which usually offers both fully automatic and manual shifting options.
- Page 41 Select "Settings" and confirm by pressing the joystick. • Select "My eBike" and confirm by pressing the joystick. • Select "eShift (NuVinci)" and confirm by pressing the joystick. • Select "Gear calibration" and confirm by pressing the joystick. • Lift up the rear wheel and pedal fast and easy.
- Page 42 Enter the setup menu using the joystick. • Select "Calibration" and confirm by pressing the joystick. • Select "Calibrate NuVinci" and confirm by pressing the joystick. • Lift up the rear wheel and pedal fast and easy. • Start calibration by pressing the joystick again.
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Page 43: Troubleshooting
Troubleshooting enviolo Assembly Instruction... -
Page 44: Assembly Torque Specifications
Assembly Torque Specifications Torque Specs enviolo CT, enviolo TR, enviolo CO, enviolo CA Other Parts Axle nuts Interface locknut 30 - 40 Nm 10 - 15 Nm Brake adapter + Loctite® 277 or similar Spline nut 55 - 65 Nm... - Page 45 Assembly Torque Specifications Torque Specs enviolo SP (135 mm) enviolo SP (142/148 mm) Torque adapter screws Axle nuts 2.5 - 3 Nm 30 - 40 Nm Double threaded axle adapters 10 - 15 Nm Torque Specs enviolo SP (135 mm) enviolo SP (142/148 mm) Torque adapter screws Dropout adapter (not threaded in all cases)
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Page 46: Replacing Controller Cables
Care and Maintenance WEAR PARTS AND REPAIR WORK Replacing Controller Cables REMOVING Controller CABLES Remove the cable hardware from both cables and remove the shift cables from housing. Remove the phillips screw on the bottom of the manual controller and remove the bottom cover by pulling lightly on the access tab. -
Page 47: Servicing Or Replacing The Freewheel
Care and Maintenance WEAR PARTS AND REPAIR WORK Servicing or replacing the freewheel Remove the rear wheel. Remove the hub interface. Reference the exploded view in chapter 2, page 9. Remove the sprocket snap ring (16), sprocket spacer (15, if installed) and sprocket (18). Remove the snap ring (15) on the shift driver, and remove the freewheel assembly (16). -
Page 48: Removing/Installing Brake Configurations
Removing/Installing Brake Configurations REMOVING ROLLER BRAKE HARDWARE INSTALLING ROLLER BRAKE HARDWARE Remove left hand axle nut (1), left hand no-turn washer (2), and Install the roller brake adapter (7) and apply a high left hand nut (3). strength thread locking compound (equivalent to Loctite® 277TM) around one complete thread of the brake lock ring (6). -
Page 49: Wear Parts And Repair Work
(A, B and C). Using the one-turn interface (D) you have to carefully push aside the snap feature to remove the shift cable hardware. For the variants enviolo CT/TR/CO Loosen and/or remove the axle nuts (A), followed the no turn washers. - Page 50 3a. For the variants enviolo CT/TR/CO/CA: Loosen and/or remove the axle nuts (A), followed by the no turn washers. For rim and roller applications follow the manufacturer´s instructions.
- Page 51 2. If installed on the bicycle, shift the hub into overdrive "H" as far as possible and remove the rear wheel per chapter 4. For enviolo CT/TR/CO/CA internal gear hubs Remove the right hand nut (A) that secures the manual hub interface, then remove the manual hub interface (B) by lifting carefully from underneath.
- Page 52 Care and Maintenance WEAR PARTS AND REPAIR WORK Resetting the internal gear hub to full overdrive continued (only applicable to manual variants) The manual hub interface will be used to shift the hub into full overdrive in the following steps. Install the enviolo hub into a vice or fixture as shown, clamping on the left hand axle flats.
- Page 53 Care and Maintenance WEAR PARTS AND REPAIR WORK Resetting the internal gear hub to full overdrive continued (only applicable to manual variants) The manual hub interface will be used to shift the hub into full overdrive in the following steps. Install the enviolo hub into a vice or fixture as shown, clamping on the left hand axle flats.
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Page 54: Storage
Care and Maintenance CLEANING AND LUBRICATION, TRANSPORT AND STORAGE 1. Cleaning 2. Lubrication • • Your enviolo components are sealed and well protected The enviolo internal gear hubs are provided with from the external environment. However do not use water permanent lubrication and the internal gear hub under pressure (such as pressure washers or water jets) for is maintenance-free for the life of the product. -
Page 55: Service Tools
Service Tools To support your assembly and maintenance of our products we offer four simple service tools: BK-ADPT-TOOL HW-SNUT-TOOL Brake adapter / disc assembly Spline nut tool CE-HW-TOOL-SM-MLD CE-HW-TOOL-LG-CNC Cable hardware installation tool Cable hardware installation tool enviolo Assembly Instruction... -
Page 56: Enviolo Help Center
enviolo Help Center support.enviolo.com enviolo dedicated materials on: images and logos, presentations and brochures, manuals and technical documentation service and warranty. enviolo Assembly Instruction... -
Page 57: Appendix
Appendix enviolo Assembly Instruction... - Page 58 Required Package Space Our high-tech components, designed specifically for their use cases, offer unrivaled possibilities. enviolo Assembly Instruction...
- Page 59 CT, enviolo TR, enviolo CO Required Package Space Components of Assembly Left (non-drive) side Right (drive) side Optional – to be used with 2.3 mm thick sprockets 15 13 14 12 Not part of CVP. Needs to be ordered sepa- rately.
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Page 60: Required Package Space
enviolo CA Required Package Space 135 mm Components of Assembly Left (non-drive) side Right (drive) side Nut, Acorn No-turn washer Left-hand nut enviolo CA manual hub interface RH Nut Assembly enviolo CA IGH top level CVP with Manual Hub Interface 67.43 48.67 29.62... - Page 61 enviolo SP Required Package Space 135 mm Components of Assembly Left (non-drive) side Right (drive) side Nut, Acorn Shaft, threaded adapter Assembly enviolo SP CVP top level Bolt, countersunk, Torx, M4 x 0.7 x 8 enviolo SP manual hub interface Washer, spacer, 13 x 19 x 0.5 Lock washer, M10 Adapter, Torque Reaction...
- Page 62 enviolo SP Required Package Space 142 mm Components of Assembly Left (non-drive) side Right (drive) side Syntace Assembly Enviolo SP CVP top level Spacer, LH Bolt, countersunk, Torx, M4 x DT Swiss, Maxle, E-Thru enviolo SP manual hub interface Spacer RH 0.7 x 8 Adapter, lock nut, OD20 or OD22, Brake caliper mount IS to PM...
- Page 63 enviolo SP Required Package Space 148 mm Components of Assembly Left (non-drive) side Right (drive) side Syntace Assembly enviolo SP CVP top level Spacer, LH Washer, spacer, 13 x 19 x 0.5 DT Swiss, Maxle, E-Thru enviolo SP manual hub interface Spacer RH Socket head cap screw, M6 Adapter, lock nut, OD20 or OD22,...
- Page 64 Individual Components One-turn: Manual Hub Interface Multi-turn: Manual Hub Interface Ø 22 12.3 11.8 Ø 38.5 Ø 53 Ø 55 REAR CABLE SHIFTER REAR CABLE SHIFTER REAR CABLE SHIFTER REAR CABLE SHIFTER Multi-turn: Controller One-turn: Controller Ø 22 Ø 22 Ø...
- Page 65 CT, enviolo TR, enviolo CO Required Package Space Components of Assembly Left (non-drive) side Right (drive) side Optional – to be used with 2.3 mm thick sprockets. Not part of CVP. Needs to be ordered sepa- rately. Rim brake configuration...
- Page 66 enviolo CA Required Package Space 135 mm Components of Assembly Left (non-drive) side Right (drive) side Nut, Acorn Hub encoder Assembly enviolo CA CVP top level Sprocket encoder No turn washer enviolo AUTOMATiQ Hub Interface Retaining ring RH Nut CVP with AUTOMATiQ Hub Interface 67.43 48.67 29.62...
- Page 67 enviolo SP Required Package Space 135 mm Components of Assembly Left (non-drive) side Right (drive) side Nut, Acorn Shaft, threaded adapter Assembly enviolo SP CVP top level Bolt, countersunk, Torx, M4 x 0.7 x 8 AUTOMATiQ Hub Interface Washer, spacer, 13 x 19 x 0.5 Lock washer, M10 Hub encoder Adapter, Torque Reaction...
- Page 68 enviolo SP Required Package Space 142 mm Components of Assembly Left (non-drive) side Right (drive) side Syntace Assembly enviolo SP CVP top level Spacer, LH Washer, spacer, 13 x 19 x 0.5 DT Swiss, Maxle, E-Thru AUTOMATiQ Hub Interface Spacer RH Socket head cap screw, M6 Adapter, lock nut, OD20 or OD22, Brake caliper mount IS to PM...
- Page 69 enviolo SP Required Package Space 148 mm Components of Assembly Left (non-drive) side Right (drive) side Syntace Assembly enviolo SP CVP top level Spacer RH Socket head cap screw, M6 DT Swiss, Maxle, E-Thru AUTOMATiQ Hub Interface Brake caliper mount IS to PM Adapter, Torque Reaction Adapter, lock nut, OD20 or OD22, Spacer, disc brake, 12 x 148...
- Page 70 Intellectual Property Notice The enviolo CT, enviolo CO, enviolo TR, enviolo CA, enviolo SP control units enviolo Assembly Instruction...
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Page 71: Intellectual Property Notice
The NuVinci® Technology components sold herewith are to be used only in the rear wheel of a bicycle for usual and customary rear hub purposes and in accordance with the accompanying instructions. You agree not to use the NuVinci® Technology components for any other use or purpose, including without limitation reverse engineering or reproduction. - Page 72 The Moving Standard.