NuVinci N170S Technical Manual

Nuvinci bicycle technical manual
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N170S/N171B
Technical
Manual
December 2008
2008
2007
2007
2007
2007

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Table of Contents
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Summary of Contents for NuVinci N170S

  • Page 1 N170S/N171B Technical Manual December 2008 2008 2007 2007 2007 2007...
  • Page 2: Table Of Contents

    Table of Contents Introduction Technical Data Operation Wheel Building Tips and Guidelines Hub Installation CruiseController Installation Maintenance and Care Warranty © 2008 Fallbrook Technologies Inc. Technical Manual - December 2008...
  • Page 3: Introduction

    Please note the following: • The illustrations in this document show a Model N171B but apply to Model 170S as well. A data sheet for the N170S is available at www.fallbrooktech.com. • The NuVinci CVP (Models N170S and N171B) was designed for normal use as a rear wheel hub in most bicycle applications by riders of all proficiency levels.
  • Page 4: Technical Data

    Technical Data NuVinci CVP Technical Data Speed Ratio Steps....Infinitely variable within ratio range Shifting ......Variable, twist shifting Brake options.
  • Page 5: Operation

    Which ratio should I be in? The lowest ratio on a NuVinci CVP is for the steepest hills. The highest ratio is for the greatest speed. Shifting from an easier, “slower” ratio to a harder “faster” ratio is called an upshift. Shifting from a harder, “faster” ratio to an easier, “slower” ratio is called a downshift.
  • Page 6: Wheel Building Tips And Guidelines

    Wheel building tips and guidelines The NuVinci hub is a high flanged hub and this results in a relatively tangential running spoke if used with traditional three crossed laced spoke pattern. Most rims do not allow for such angle of the spoke nipples.
  • Page 7 Wheel building tips and guidelines To correctly interlace the one cross spoke pattern all of the spoke heads • should be on the same side of the flange. interlaced © 2008 Fallbrook Technologies Inc. Technical Manual - December 2008...
  • Page 8 32 holes 36 holes Cross 2X 32 holes 36 holes Lacing and installing the NuVinci hub. Maximum spoke diameter is #13 / 2.34mm. • Minimum spoke diameter is #14 / 2mm. • Never build more than 2 cross lacing pattern •...
  • Page 9: Hub Installation

    Hub Installation Tools Required 11mm, 15mm & 17mm socket 21mm Crows foot Torque wrench 10mm wrench 5mm hex wrench Step 1. Install the Freewheel Lightly grease the freewheel threads and thread onto the freewheel adapter. Removing a freewheel will require a special tool.
  • Page 10 Step 3. If using a Disc Brake Place the rubber o-ring over the splines of the non drive side of the hub. Slide the disc brake adaptor plate over the splines. The adaptor plate has a cutout for the fluid drain plug. Apply Loctite©...
  • Page 11 Step 5. Install the Wheel Put the chain on the freewheel; orient the axle flats so the axle can enter the dropouts; and place the wheel in the dropouts. Install the no-turn washers on each axle end. Orientation of the no-turn washer tabs is determined by chain length.
  • Page 12 Pull the wheel back in the dropout, tightening the chain to the desired level. Pull back on the shift rod retaining nut, not the shift rod. Keeping the wheel centered, tighten the acorn nut with a 15mm socket and torque wrench to 40Nm (29 ft.
  • Page 13 Rotate the CruiseController until the Inchworm is flat. Gently slide the rear pulley housing onto the shift rod, with the cable housing facing forwards. After aligning the rear pulley housing with the shift rod, push it onto the shift retainer nut until the three lock tabs are fully engaged.
  • Page 14: Cruisecontroller Installation

    CruiseController™ Installation Tools Required 2.5mm hex wrench Diagonal cutter Phillips screwdriver Torque wrench 300mm Metric Ruler Step 1. CruiseController Ratio Control Unit Installation Orient the barrel adjusters so they are one turn from flush against the pulley housing. Rotate the CruiseController handgrip towards the rider until the shifter is in full overdrive and the inchworm is completely flat.
  • Page 15 While the cables are still routed through the pulley housing, begin to wrap cable A around the pulley, following the groove around the pulley. Wrap cable A around the pulley twice, making sure to keep the cable taught. Once the pulley is almost fully seated, without rotating it, pull the cables taught on the outside of the pulley housing.
  • Page 16 Cable A is the shorter of the two cables, and is routed through the top cable guide of the rear pulley housing. The “dark” inner pulley is attached to cable A. With the hex bolt at the 12:00 o’clock position, install the dark lower pulley on the shift rod.
  • Page 17 Pull the cable tight and use diagonal cutters to cut flush. Make sure there is no excess cable protruding below the silver upper pulley Begin to wrap cable B around the silver upper pulley, following the cable grooves on the pulley. Guide cable A through the bottom of the silver upper pulley.
  • Page 18 Phillips screw driver to .2 - .3Nm (2 – 3 in. lbs.) Place the NuVinci sticker on the rear pulley housing, aligning it to be horizontal when the bicycle wheels are on a level road surface.
  • Page 19: Maintenance And Care

    Maintenance and Care Lubrication The NuVinci CVP is equipped with a special traction fluid that is considered to be permanent lubrication. Unauthorized removal and replacement of this fluid will void the warranty and may result in damage to the CVP .
  • Page 20: Warranty

    If you purchased your NuVinci CVP as part of another product, this warranty in no way replaces or is an extension of the warranty of the manufacturer of that product, which warranty is the sole responsibility of the product’s manufacturer.
  • Page 21 NuVinci Technology components to your vendor within three (3) days for a full refund. The NuVinci Technology components sold herewith are to be used only in the rear wheel of a bicycle for usual and customary rear hub purposes and in accordance with the accompanying instructions.

This manual is also suitable for:

N171bCvp n170sCvp n171b

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