Leuze electronic ODS 10 Operating Instructions Manual
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Leuze electronic ODS 10 Operating Instructions Manual

Leuze electronic ODS 10 Operating Instructions Manual

Laser distance sensor
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ODS 10
Laser distance sensor
O r i g i n a l o p e r a t i n g i n s t r u c t i o n s

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Summary of Contents for Leuze electronic ODS 10

  • Page 1 ODS 10 Laser distance sensor O r i g i n a l o p e r a t i n g i n s t r u c t i o n s...
  • Page 2 © 2016 Leuze electronic GmbH & Co. KG Leuze electronic ODS 10...

  • Page 3: Table Of Contents

    Collision protection .......................  26 Stack height measurement .................... 27 Loop measurement .......................  28 Mounting...................... 29 Mounting with mounting system ...................  29 Mounting with M4 fastening screws .................. 29 Electrical connection.................. 30 Overview .......................... 30 Pin assignment ........................ 30 Leuze electronic ODS 10...
  • Page 4 12.2 Optical data...........................  61 12.3 Indicators and operational controls .................. 61 12.4 Electrical data ........................ 62 12.5 Mechanical data........................ 62 12.6 Environmental data .......................  62 12.7 Dimensioned drawings ...................... 63 12.8 Dimensional drawings: Accessories .................. 64 Leuze electronic ODS 10...
  • Page 5 Table of contents Order guide and accessories................ 65 13.1 Type overview ODS 10 ...................... 65 13.2 Accessories – cables and connectors ..................  66 13.3 Other accessories .........................  66 13.3.1 Accessories – PC connection.................... 67 EC Declaration of Conformity................ 68 Leuze electronic ODS 10...

  • Page 6: About This Document

    Optical Distance Sensor Optical distance sensor OLED Organic Light Emitting Diode Organic LED PELV Protective Extra Low Voltage Protective extra low voltage with reliable disconnection Time-of-Flight Distance measurement procedure using the propagation time of the signal Underwriters Laboratories Leuze electronic ODS 10...

  • Page 7: Important Terms

    Dependent on the measurement dis- tance and the diffuse reflection of the measurement object. The reproducibility can be considered as the measure of measurement value noise and is affected by the configuration of the response time. Leuze electronic ODS 10...

  • Page 8: Safety

    The device must not be tampered with and must not be changed in any way. The device must not be opened. There are no user-serviceable parts inside. Repairs must only be performed by Leuze electronic GmbH + Co. KG. Leuze electronic ODS 10...

  • Page 9: Competent Persons

    Ä The device must not be tampered with and must not be changed in any way. There are no user-serviceable parts inside the device. Repairs must only be performed by Leuze electronic GmbH + Co. KG. Leuze electronic ODS 10...

  • Page 10: Device Description

    PC and the measurement values visualized. Stored parameter sets can be duplicated in other sensors. The connection is made via the IO-Link USB master, which is available as an accessory. Device housing Display and control panel Status LEDs Transmitter Receiver Connection Fig. 3.1: Device construction Leuze electronic ODS 10...

  • Page 11: Operating Principle

    Special accessories are available for the laser distance sensor (see chapter 13 "Order guide and acces- sories"): • Mounting systems for mounting on rods • Connection cables • Reflective tape • IO-Link USB master set for connecting to a PC Leuze electronic ODS 10...

  • Page 12: Connection Technology

     –  Enter button: select function, confirm/enter value The   and   buttons have different functions depending on the operating situation. These functions are displayed via icons at the right edge of the display (see chapter 3.3.4 "Meaning of the display icons"). Leuze electronic ODS 10...
  • Page 13 (see chapter 3.4.6 "Settings menu"). The password is permanently set to 165. In ad- dition, a complete button lock can be activated using the lock function (device access locks, bit 2) (see the table "Status displays on the display"). Leuze electronic ODS 10...
  • Page 14 Values < 0 are represented as 0 Lock function: Button lock activated via IO-Link (device access locks, bit 2) The button lock can also be enabled and set using the configu- ration software Sensor Studio: Configuration > Local operation Leuze electronic ODS 10...

  • Page 15: Meaning Of The Display Icons

    Activate the desired selection with the enter button  NOTICE The number of bars at the left edge of the display indicates the current menu level. For information on the meaning of the display icons, see chapter 3.3.4 "Meaning of the display icons". Leuze electronic ODS 10...

  • Page 16: Input Menu

    • ODS10LA6: The switching behavior of switching output Q2 is set to pin 5 in the Output Q2 menu. • ODS10L6X: The switching behavior of switching output Q2 is set to pin 2 in the Output Q2 menu. NOTICE The Output Q2 menu is only available for sensors with a second switching output Q2. Leuze electronic ODS 10...

  • Page 17: Analog Output Menu

    It is also possible to invert the working range of the analog output, i.e., the lower limit of the measurement range is set to a larger value than the upper limit. This creates a descending characteristic output curve. Leuze electronic ODS 10...

  • Page 18: Application Menu

    • The measurement results are output at the interface every 3.4 ms, irrespective of the set measure mode (except in the Outlier suppression measure mode). In the table, you will find an overview of how the choice of measure mode affects the individual parameters of the measurement function. Leuze electronic ODS 10...
  • Page 19 • Coarse: A large number of measurement values which do not occur with a high frequency are sup- pressed or rejected. • Falling on one side: 12 % • Used center area, averaged: 76 % Fig. 3.3: Coarse filter depth Leuze electronic ODS 10...
  • Page 20 • Used center area, averaged: 28 % Fig. 3.5: Fine filter depth NOTICE In the case of dynamic applications with erratic changes in measurement distance, it is recom- mended to filter by setting the response time (Individual measure mode). Leuze electronic ODS 10...

  • Page 21: Settings Menu

    DSUpload flag is set. Exit DSUpld=0 End if the change is only tempo- A change has been performed or the DSUpload rary or no data memory is used. flag was already set. The DSUpload flag is cleared. Leuze electronic ODS 10...

  • Page 22: Configuration Example

    ð The display shows “Q1 Lower Sw. Pt.” in the upper menu line. Q1 Lower Sw. Pt. 00050 mm Ä Press the enter button  to set the lower switching point. ð The first digit of the switching point value is displayed with inverted colors. Q1 Lower Sw. Pt. 00050 mm Leuze electronic ODS 10...
  • Page 23 Ä Press the enter button  to access the next-higher menu level. Output Q2 Analog output Ä Press the navigation button   repeatedly until "← Ende DSUpld=1" appears in the upper menu line. ← Exit DSUpld=1 ← Exit DSUpld=0 Leuze electronic ODS 10...
  • Page 24 (see chapter 3.4.7 "Ending configuration"). Leuze electronic ODS 10...

  • Page 25: Function And Applications

    • High-bay storage device: push-through protection; see chapter 4.1 "Push-through protection" • Crane: collision protection; see chapter 4.2 "Collision protection" • Stack height measurement; see chapter 4.3 "Stack height measurement" • Loop measurement; see chapter 4.4 "Loop measurement" Push-through protection Fig. 4.1: High-bay storage device: push-through protection Leuze electronic ODS 10...

  • Page 26: Collision Protection

    Function and applications Collision protection Fig. 4.2: Crane: collision protection • Measurement against reflective tape (ODS10L1-25M devices), 100 mm … 25000 mm Leuze electronic ODS 10...

  • Page 27: Stack Height Measurement

    Function and applications Stack height measurement Fig. 4.3: Stack height measurement Leuze electronic ODS 10...

  • Page 28: Loop Measurement

    Function and applications Loop measurement Fig. 4.4: Loop measurement Leuze electronic ODS 10...

  • Page 29: Mounting

    Ä Mount the sensor on the machine with M4 fastening screws (not included in delivery contents). Max. tightening torque of the fastening screws: 1.4 Nm NOTICE For space-saving installation of the sensor, both sides of the housing are provided with recesses for M4 inlay nuts. Depth of the recesses: 4.2 mm. Leuze electronic ODS 10...

  • Page 30: Electrical Connection

    Pin assignment for ODS10L1.8/LAK-M12, ODS10L1.8/LAK,200-M12, ODS10L1-25M.8/LAK-M12 Fig. 6.1: Pin assignment Designation Assignment 18-30 V DC + Supply voltage 4-20 mA Configurable analog output • Current: 4 mA … 20 mA • Voltage: 1 V … 10 V, 0 V … 10 V Factory setting: Current Functional earth IO-Link / switching output 1, push-pull Function of the switching input Leuze electronic ODS 10...
  • Page 31 BN, brown 4-20 mA Configurable analog output WH, white • Current: 4 mA … 20 mA • Voltage: 1 V … 10 V, 0 V … 10 V Factory setting: Current Functional earth BU, blue IO-Link / switching output 1, push-pull BK, black Function of the switching input GY, gray Leuze electronic ODS 10...
  • Page 32 Pin assignment ODS10L1.8/LA6-M12, ODS10L1.8/LA6,200-M12 Fig. 6.4: Pin assignment Designation Assignment 18-30 V DC + Supply voltage 4-20 mA Configurable analog output • Current: 4 mA … 20 mA • Voltage: 1 V … 10 V, 0 V … 10 V Factory setting: Current Functional earth IO-Link / switching output 1, push-pull Switching output 2, push-pull Leuze electronic ODS 10...

  • Page 33: Starting Up The Device

    I [mA] U [V] ca. 24 ca. 11 ca 2.5 25000 25500 ca. 30000 Area not defined Linearity not defined Measurement range Object present No object detected Measurement distance Fig. 7.1: Behavior of analog output ODS10L1-25M.8/L (factory setting) Leuze electronic ODS 10...

  • Page 34: Teaching The Analog Output

    Ä Activate teaching in the configuration menu via the OLED display and keyboard: Input > Input Mode > Teach NOTICE Move through the configuration menu with the navigation button  Activate the desired selection with the enter button  Ä Position the measurement object at the desired distance. Leuze electronic ODS 10...

  • Page 35: Setting The Switching Outputs

    Q2. 7.2.1 Configuring switching outputs For each switching output you can configure the following parameters: • Upper and lower switching point • Hysteresis • Switching behavior Light switching or dark switching Leuze electronic ODS 10...
  • Page 36 Two button operating modes with the lower switching point at the lower measurement value limit: • Object mode: the teach object only just triggers; switch-off if the distance increases. • Background mode: teach-in relative to the background, i.e. the teach object does not quite trigger; switch-on if the distance decreases. Leuze electronic ODS 10...

  • Page 37: Teaching The Switching Outputs

    • Switching point Q1 Lower Sw. Pt. = 1000 mm The teach point defines the lower switching point. If a measurement distance of e.g. 1000 mm is now taught, Q1 switches on at 1000 mm and back off at 8000 mm. Leuze electronic ODS 10...

  • Page 38: Setting Measure Mode

    Tab. 7.3: Measure modes and measurement function parameters Measure mode Accuracy Response time Output time Application dy- namics Fast 15 ms 3.4 ms + + Standard 50 ms 3.4 ms Precision + + 200 ms 3.4 ms High precision + + + 1000 ms 3.4 ms - - Leuze electronic ODS 10...

  • Page 39: Reset To Factory Settings

    • Measurement range below minimum value: lower limit of the measurement range • Measurement=0 (while teaching or during activation): last measurement value or 65535 can be set (be- havior upon deactivation) • Measurement=0 (during start-up): 65535 Leuze electronic ODS 10...
  • Page 40 Unassigned bits (bit 22 and bit 23) are 0; initialization state is also 0 1: running measurement (measurement running) 0: during start-up, teaching, deactivation 1: signal OK, reception signal is sufficient for measurement value output 1: warning; e.g., weak reception signal Q1 … Q3 Switching states Q1, Q2, Q3 1: active Leuze electronic ODS 10...

  • Page 41: Connecting To A Pc - Sensor Studio

    Ä Install the driver for the IO-Link USB master on the PC. Ä Connect the IO-Link USB master to the PC. Ä Connect the OSD 10 (IO-Link device) to the IO-Link USB master. Ä Install IO-Link device DTM with IODD file for ODS 10 in the Sensor Studio FDT frame. Leuze electronic ODS 10...

  • Page 42: System Requirements

    Ä The configuration software can be found on the product page for the device under the Downloads tab. NOTICE On delivery, the device is configured for HID operation (Human Interface Device). The device can thereby be operated directly via the Windows application. Leuze electronic ODS 10...

  • Page 43: Installing The Sensor Studio Fdt Frame

    PC to the IO-Link USB master as well as a plug-in power supply unit and a short description. The mains supply of the IO-Link USB master via the plug-in power supply unit is only activated if IO-Link USB master and PC are connected via the USB interconnection cable. Leuze electronic ODS 10...

  • Page 44: Connecting Io-Link Usb Master To The Sensor

    Ä Connect the IO-Link USB master to the M12 connection of the sensor via an interconnection cable. The interconnection cable is not included in the delivery contents and must be ordered separately if needed (see chapter 13.3.1 "Accessories – PC connection"). Leuze electronic ODS 10...

  • Page 45: Installing The Dtm And Iodd

    ð The installation wizard installs the DTM and the IO Device Description (IODD) for the sensor. NOTICE DTM and IODD for all IO-Link devices currently available from Leuze electronic are installed. 8.2.7 Importing device descriptions Proceed as follows to manually add device descriptions (DTM and IODD): Ä...
  • Page 46 In the Sensor Studio FDT frame, click on the [Online parameters] button ( ð The IO-Link USB master synchronizes with the connected sensor and the current configuration data and measurement data are displayed in the device manager (DTM). Leuze electronic ODS 10...

  • Page 47: Short Description Of The Sensor Studio Configuration Software

    Connecting to a PC – Sensor Studio Fig. 8.3: Configuration project: Sensor Studio device manager (DTM) for ODS 10 Ä The menus of the Sensor Studio device manager (DTM) can be used to change or read out the config- uration or process data of the connected sensor.

  • Page 48: Identification Function

    Optional for devices with input (see chapter 7.1.2 "Teaching the analog output", see chapter 7.2.2 "Teaching the switching outputs") • Technical description of the connected sensor • Data sheet of the connected sensor 8.4.3 CONFIGURATION function Fig. 8.5: CONFIGURATION function Leuze electronic ODS 10...
  • Page 49 Local configuration lock This button is used to disable the sensor. Operation via the OLED display and keyboard is only possible af- ter deactivation of the lock via IO-Link or using the configuration software Sensor Studio. Leuze electronic ODS 10...

  • Page 50: Process Function

    Connecting to a PC – Sensor Studio 8.4.4 PROCESS function Fig. 8.8: PROCESS function • Visualization of the distance value and the states of the digital output signals. Text-based display of the current values: Fig. 8.9: PROCESS function – distance value and status Leuze electronic ODS 10...
  • Page 51 Connecting to a PC – Sensor Studio • Graphical display of the recorded measurement values, including the history: Fig. 8.10: PROCESS function – display of the measurement values Fig. 8.11: PROCESS function – display of the measurement values Leuze electronic ODS 10...

  • Page 52: Diagnosis Function

    Gain limitation must always be set at the object individually and directly in the application. NOTICE The numerical values in the fields are not equivalent to the object distance. In most cases, it is sufficient to reduce the maximum value. Leuze electronic ODS 10...

  • Page 53: Exiting Sensor Studio

    Ä Exit the program via File > Exit. Ä Save the configuration settings as a configuration project on the PC. You can open the configuration project again at later time via File > Open or via the Sensor Studio project wizard ( Leuze electronic ODS 10...

  • Page 54: Troubleshooting

    • Hardware error vice (see chapter 11 "Service and sup- port") Tab. 9.2: Yellow LED – causes and measures Error display Possible cause Measures No object detected in the switching Position object in the configured switching range range Leuze electronic ODS 10...

  • Page 55: Indicators In The Display

    Output menu") tance The current measurement Change the setting for the upper limit of the value is greater than the upper measurement range (see chapter 3.4.4 "Analog limit of the analog output dis- Output menu") tance Leuze electronic ODS 10...

  • Page 56: Care, Maintenance And Disposal

    Repairs to the device must only be carried out by the manufacturer. Ä For repairs, contact your responsible Leuze electronic subsidiary or Leuze electronic customer service (see chapter 11 "Service and support"). 10.3 Disposing Ä For disposal observe the applicable national regulations regarding electronic components. Leuze electronic ODS 10...

  • Page 57: Service And Support

    Customer data (please complete) Device type: Serial number: Firmware: Display messages: Status of LEDs: Error description: Company: Contact person/department: Phone (direct dial): Fax: Street/No: ZIP code/City: Country: Leuze Service fax number: +49 7021 573 - 199 Leuze electronic ODS 10...

  • Page 58: Technical Data

    • Statistical value: 1 sigma • Measurement object ≥ 50 x 50 mm • Diffuse reflectance: 6 % ... 90 % • At 20 °C after warmup time of 20 minutes Tab. 12.4: Measure modes and reproducibility Measure mode Reproducibility Fast 2 mm … 4 mm Standard 1 mm … 2 mm Precision 0.5 mm … 1 mm High precision 0 mm … 0.5 mm Leuze electronic ODS 10...
  • Page 59 At 6% diffuse reflection At 90% diffuse reflection Fig. 12.1: Typical reproducibility – Fast measure mode [mm] 2000 4000 6000 8000 [mm] Object distance Reproducibility At 6% diffuse reflection At 90% diffuse reflection Fig. 12.2: Typical reproducibility – Standard measure mode Leuze electronic ODS 10...
  • Page 60 At 90% diffuse reflection Fig. 12.3: Typical reproducibility – Precision measure mode [mm] 2000 4000 6000 8000 [mm] Object distance Reproducibility At 6% diffuse reflection At 90% diffuse reflection Fig. 12.4: Typical reproducibility – High precision measure mode Leuze electronic ODS 10...

  • Page 61: Optical Data

    Q1: LED for object detection/switching output Q1 yellow • On the lens cover • On the control panel Q2: LED for object detection/switching output Q2 yellow (ODS10L1.8/LA6) • On the lens cover • On the control panel Leuze electronic ODS 10...

  • Page 62: Electrical Data

    Environmental data Tab. 12.9: Environmental data Ambient temperature (operation) -40 °C … +50 °C Ambient temperature (storage) -40 °C … +70 °C Protective circuit Transient protection Polarity reversal protection Short circuit protection for all outputs VDE safety class Degree of protection IP67 Standards applied IEC 60947-5-2 Leuze electronic ODS 10...

  • Page 63: Dimensioned Drawings

    Technical data 12.7 Dimensioned drawings Ø 4,2 25,5 45,5 all dimensions in mm Reference edge for the measurement Optical axis M12 connector, turnable 90° Fig. 12.6: Dimensioned drawing ODS 10 with M12 connector Leuze electronic ODS 10...

  • Page 64: Dimensional Drawings: Accessories

    Technical data 12.8 Dimensional drawings: Accessories all dimensions in mm Fig. 12.7: Dimensioned drawing mounting system BTU 300M-D10/D12/D14 all dimensions in mm Fig. 12.8: Dimensioned drawing mounting bracket BT 300M.5 Leuze electronic ODS 10...
  • Page 65 Optical distance sensor, measurement against reflector • Maximum measurement range: 25000 mm • Connection: cable, length 2000 mm, with wire-end sleeves, 5-wire Part no. Part designation Description 50129533 ODS10L1-25M.8/LAK IO-Link 1.1, analog output, multifunction input, 1 push-pull switching output Leuze electronic ODS 10...
  • Page 66 Reflective tape, self-adhesive, 100 mm x 100 mm 50117251 BTU 300M-D14 Mounting system for mounting on rods Ø 14 mm 50117252 BTU 300M-D12 Mounting system for mounting on rods Ø 12 mm 50117253 BTU 300M-D10 Mounting system for mounting on rods Ø 10 mm 50118543 BT 300M.5 Mounting bracket Leuze electronic ODS 10...
  • Page 67 High-speed USB 2.0 connection cable; USB A to Mini-USB Data carrier with software, drivers and documenta- tion 50110126 K-DS M12A-M12A-4P-2m-PVC Interconnection cable with M12 connector on both ends, 4-pin, M12, axial, length 2 m, PVC sheathing Leuze electronic ODS 10...
  • Page 68 The optical distance sensor systems of the ODS 10 series were developed and manufactured in accor- dance with the applicable European standards and directives. The manufacturer of the product, Leuze electronic GmbH + Co. KG in D-73277 Owen, possesses a certi- fied quality assurance system in accordance with ISO 9001. Leuze electronic ODS 10...

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