Summary of Contents for Fronius Robacta Reamer V Easy
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/ Perfect Charging / Perfect Welding / Solar Energy Operating instructions Robacta Reamer V Easy Robacta Reamer V Easy Han6P J Welding torch cleaning Robacta Reamer V 42,0426,0094,EN 038-01032021 Fronius prints on elemental chlorine free paper (ECF) sourced from certified sustainable forests (FSC).
Robacta Reamer V options Controls, connections and mechanical components Safety Safety Robacta Reamer V Easy, Robacta Reamer V Easy Han6P J control elements, connections and mechanical components Robacta Reamer V Easy, Robacta Reamer V Easy Han6P J control elements, connections and mechanical components...
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Separating GND for actuators and sensors (electrically controlled wire cutter on the Robacta Reamer V) Checking the Robacta Reamer V Easy and Robacta Reamer V Easy Han6P J functions Safety Manually checking the Robacta Reamer V Easy and Robacta Reamer V Easy Han6P J functions...
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Cleaning program on the Robacta Reamer V Easy and Robacta Reamer V Easy Han6P J Cleaning program on the Robacta Reamer V Cleaning signal waveform on the Robacta Reamer V Easy and Robacta Reamer V Easy Han6P J Signal inputs...
Safety rules Explanation of DANGER! safety notices Indicates immediate danger. ▶ If not avoided, death or serious injury will result. WARNING! Indicates a potentially hazardous situation. ▶ If not avoided, death or serious injury may result. CAUTION! Indicates a situation where damage or injury could occur. ▶...
Proper use The device is to be used exclusively for its intended purpose. The device is intended solely for the mechanical cleaning of Fronius robot welding torches in automatic mode. Any use above and beyond this purpose is deemed improper. The manufacturer shall not be held liable for any damage arising from such usage.
If this area has to be accessed when setup and maintenance work is carried out, make sure that the entire system is switched off for the duration of the work in this area and that it is prevented from starting up accidentally, e.g. as the result of a control fault.
EMC measures In certain cases, even though a device complies with the standard limit values for emis- sions, it may affect the application area for which it was designed (e.g. when there is sensitive equipment at the same location, or if the site where the device is installed is close to either radio or television receivers).
Safety measures Only operate the device if all safety devices are fully functional. If the safety devices are in normal opera- not fully functional, there is a risk of tion injury or death to the operator or a third party, damage to the device and other material assets belonging to the operator, inefficient operation of the device.
Disposal Do not dispose of this device with normal domestic waste! To comply with the European Directive on Waste Electrical and Electronic Equipment and its implementation as national law, electrical equipment that has reached the end of its life must be collected separately and returned to an approved recycling facility.
The options available for each cleaning device are shown on the following pages. Device concept - The gas nozzle clamping device on the front of the Robacta Reamer V Easy Han6P J Robacta Reamer holds the gas nozzle in place during cleaning. A cleaning cutter is used to clean the V Easy Han6P J nozzle.
The manufacturer always screws all Robacta Reamer V Easy Han6P J to an adjust- ment plate in the same position The Robacta Reamer V Easy Han6P J is fitted to a mounting plate at the installation location Dowel pins interlock the Robacta Reamer V Easy Han6P J adjustment plate and the...
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Type Art.No. Wels - Austria Chargen No. 24 V p max 6 bar (87psi.) Warning notices on the cleaning device WARNING! Risk of serious injury from: mechanically powered components compressed air/parting agent mixture escaping from the parting- agent injection nozzle flying parts (shavings, etc.) Keep the device free from current and pressure during maintenance and servicing.
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Notice warning of automatic start-up of the device...
Transport Transport The device is to be transported by the following devices: devices On pallets using a forklift truck On pallets using a lift truck Manual WARNING! Danger from machines and objects falling. This can result in serious injury and damage to property. ▶...
Robacta Reamer V Easy scope of supply and options Robacta Reamer NOTE! V Easy scope of supply The "Robacta Reamer" parting agent (item number 42,0411,8042) and the cleaning cutter are not part of the scope of supply. Robacta Reamer V Easy cleaning...
Robacta Reamer V Easy Han6P J scope of supply, options and required components Robacta Reamer NOTE! V Easy Han6P J scope of supply The "Robacta Reamer" parting agent (item number 42,0411,8042) and the cleaning cutter are not part of the scope of supply.
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Mounting plates for the wire cutter including fixings...
Robacta Reamer V scope of supply and options Robacta Reamer NOTE! V scope of sup- The "Robacta Reamer" parting agent (item number 42,0411,8042) and the cleaning cutter are not part of the scope of supply. Robacta Reamer V cleaning device Spatter tray retainer Spatter tray Tightening key for cleaning motor...
Safety Safety Observe the following safety rules for all work described in the "Control elements, con- nections and mechanical components" section. WARNING! Danger due to incorrect operation and incorrectly performed work. This can result in serious injury and damage to property. ▶...
Robacta Reamer V Easy, Robacta Reamer V Easy Han6P J control elements, connections and mech- anical components Robacta Reamer NOTE! V Easy, Robacta The control elements, connections and mechanical components are shown on the Reamer V Easy Han6P J control Robacta Reamer V Easy.
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Parting agent adjuster for adjusting the amount of parting agent sprayed inside the gas nozzle Lifting device lifts the cleaning motor and the cleaning cutter when cleaning the inside of the gas nozzle Cleaning motor with parting-agent injection nozzle drives the cleaning cutter Compressed air connection for the wire cutter option Parting-agent injection nozzle applies the parting agent to the inside and front of the gas nozzle...
Robacta Reamer V control elements, connections and mechanical components Robacta Reamer V control ele- (12) ments, connec- (11) tions and mech- anical compon- ents (10) Side view Front view Standard I/O connection socket (X1) for a + 24 V DC supply CAUTION! Risk of damage to standard I/O connection (X1) supply due to overcurrent.
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(11) Gas nozzle clamping device holds the gas nozzle in place during cleaning (12) TCP (ToolCenterPoint) with protective covering Absolute zero position for setting and checking the position of the welding torch (for cleaning purposes) CAUTION! Risk of injury from pointed TCP. The protective covering may only be removed when setting and checking the position of the welding torch.
Standard I/O connecting plug (X1) pin assignment for robot control (Robacta Reamer V) General CAUTION! Risk of damage to standard I/O connection (X1) supply due to overcurrent. Secure supply against overcurrent with a 500 mA slow-blow fuse. NOTE! To avoid malfunction, keep the cable length between the cleaning device and robot control as short as possible.
Harting Han6P connecting plug pin assignment (X1) for robot control (Robacta Reamer V Easy, Robacta Reamer V Easy Han6P J) General CAUTION! Risk of damage to Harting Han6P connection (X1) supply due to overcurrent. Secure supply against overcurrent with a 500 mA slow-blow fuse.
Safety Safety Observe the following safety rules for all work described in the "Installation and start-up" section. WARNING! Danger due to incorrect operation and incorrectly performed work. This can result in serious injury and damage to property. ▶ All the work and functions described in this document must only be carried out by trained and qualified personnel.
Ensure that the cleaning device has been disconnected from the compressed air supply Robacta Reamer V Easy and Robacta Reamer V Easy Han6P J: Briefly turn the "Cleaning" screw on the cleaning device 90° to the right, then turn it...
Before commissioning Proper use The cleaning device is to be used exclusively for cleaning Fronius robot welding torches, especially the gas nozzle and its interior, in automatic mode and within the scope of the technical data. Any use above and beyond this purpose is deemed improper. The manu- facturer shall not be held liable for any damage arising from such usage.
Measures for the If untrained operators have access to the device, its compressed air supply must be dis- safe operation of connected for the duration of work in accordance with 'Performance Level d' of the ISO the device with 13849-1 standard. untrained person- To ensure that the compressed air supply is interrupted as required, MS6-SV pressure build-up and pressure relief valves from FESTO are recommended.
Screwing the Robacta Reamer V Easy, Robacta Reamer V to the underlying surface Screwing the WARNING! cleaning device and installation Danger from machines falling or toppling over. stand to the This can result in serious injury and damage to property.
Attach the spatter tray retainer as shown Screwing the WARNING! cleaning device to the underlying Danger from machines falling or toppling over. surface This can result in serious injury and damage to property. ▶ Always secure the cleaning device to the underlying surface. ▶...
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Attach the spatter tray retainer as shown...
Screwing the Robacta Reamer V Easy Han6P J to the underlying surface Screwing the NOTE! adjusted cleaning device and Different fixings may be required to set up the installation stand depending on the installation stand type of underlying surface (foundation).
Torch cleaning position Welding torch NOTE! cleaning position The welding torch cleaning position is shown on the Robacta Reamer V as an example. The welding torch cleaning position is the same for all Robacta Reamer V cleaning devices.
Adjusting the gas CAUTION! nozzle clamping device Robacta Reamer V Easy Han6P J only: risk of damage to the cleaning device and the welding torch if the gas nozzle clamping device is not properly adjusted. ▶ The gas nozzle clamping device must not be altered when using gas nozzles with an outer diameter of 25 mm (0.98 inch) - the gas nozzle clamping device has already...
The cleaning cutter is not part of the scope of suppl.. Consult the manufacturer's spare parts list for the appropriate cleaning cutter: https://spareparts.fronius.com/ Remove the protective covering from the cleaning device Fit the protective covering to the cleaning device in its original position...
Adjusting the lifting device Adjusting the lift- NOTE! ing device The lifting device is adjusted in the same way for all Robacta Reamer V cleaning devices. Remove the protective covering (1) Remove the gas nozzle from the torch neck Loosen the screw (2) on the lifting device Ensure that the lifting device (3) is in its lowest lift position...
Installing a mechanically or electrically-controlled wire cutter on the Robacta Reamer V Easy Installing the NOTE! mechanically controlled wire Use the fixings supplied with the wire cutter cutter Use screws and washers to fit the wire cutter to the cleaning device...
NOTE! Route the compressed air hose for the wire cutter behind the cleaning device Use a suitable adapter to connect the wire cutter compressed air hose to the cleaning device. Installing the NOTE! electrically-con- Use the fixings supplied with the wire trolled wire cutter cutter Ensure that the recesses in the spacers...
Installing a mechanically or electrically-controlled wire cutter on the Robacta Reamer V Installing the NOTE! mechanically controlled wire Use the fixings supplied with the wire cutter cutter NOTE! Use the fixings supplied with the wire cutter Use a suitable adapter to connect the wire cutter compressed air hose to the cleaning device.
Installing the NOTE! electrically-con- trolled wire cutter Use the fixings supplied with the wire cutter Ensure that the recesses in the spacers face the cleaning device. NOTE! The wire cutter is controlled electrically by the robot control...
Installing the adjusted wire cutter Fitting mounting NOTE! plates for the wire cutter Use the fixings supplied with the mounting plates to fasten the mounting plates. Installing the adjusted wire cut- NOTE! Use the fixings supplied with the wire cutter...
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NOTE! The wire cutter must be controlled elec- trically by the robot control...
Wire cutter function Maximum wire Wire electrodes with a diameter of up to 1.6 mm (0.063 in.) can be cut with an electrically diameter or mechanically controlled wire cutter. How the mechan- If a torch neck pushes the valve lever (1) ically-controlled to the side by more than 15°...
Installing the compressed air supply Establishing the To establish the compressed air supply: compressed air Depressurise the compressed air supply line of the cleaning device and ensure that supply for the it remains depressurised for the duration of the following work on the device cleaning device, Screw the supplied compressed air relief valve into the compressed air connection function of the...
Starting up the parting agent nebuliser Fill parting agent NOTE! container (1 litre) and connect to Only use "Robacta Reamer" parting agent (item number 42,0411,8042) supplied by the cleaning the manufacturer. device The composition of the manufacturer's parting agent is designed specifically for the cleaning device.
2 2 2 2 2 2 2 2 2 * Option (long parting agent hose) Adjusting the NOTE! parting agent nebuliser spray To ensure that the spray amount is adjusted properly, the welding torch must be in amount the cleaning position. Establish a compressed air supply to the cleaning device Connect the cleaning device to the robot control Start the spraying process using the robot control and check that sufficient spray is...
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Finely adjusting the spray amount on parting agent adjuster...
Using the fill-level control sensor General The fill-level control sensor emits a signal once the fill level in the parting agent container falls below a specified level. Controls and 'OUT OFF' button indicators on the for programming the sensor sensor 'OUT ON' button for programming the sensor indicates the sensor operating...
Fitting the fill- NOTE! level control sensor First press the upper part of the sensor into the installation adapter as shown - the sockets (1) on the installation adapter must fit into the recesses (2) in the sensor. When the upper part of the sensor is prop- erly lined up in the installation adapter, press the sensor fully into the installation adapter - the latch (3) on the installation...
Calibrating the Drain the parting agent container until empty state the parting agent level is at least 20 mm (0.787 in.) below the sensor Establish a power supply to the sensor 20 mm (0.79 in.) Press the "OUT OFF" button for between 2 and 6 seconds The LED on the sensor flashes slowly...
Locking/unlock- NOTE! ing the fill-level control sensor It is possible to lock the fill-level con- trol sensor to prevent it from being adjusted accidentally. 10 s 10 s Locking the fill-level control sensor: Simultaneously press the "OUT OFF" and "OUT ON" buttons for at least 10 seconds The LED status changes briefly •...
Separating GND for actuators and sensors (Robacta Reamer V only) General NOTE! The separate GND supply for actuators and sensors is only available for devices purchased after 01/01/2017. Separating GND NOTE! for actuators and sensors (Robacta Once the cable clip has been removed from the terminal strip, pin 15 becomes Reamer V) available on the standard I/O connecting plug (X1) as GND for sensors and pin 2 as GND for actuators.
Separating GND NOTE! for actuators and sensors (electric- After reconnecting the cables, the actuators and sensors of the wire cutter are ally controlled supplied separately with GND. wire cutter on the Robacta Reamer...
Checking the Robacta Reamer V Easy and Robacta Reamer V Easy Han6P J functions Safety WARNING! For the following tasks, the cleaning device must be supplied with compressed air. This results in danger from the rotating cleaning cutter, cleaning motor moving up/ down, gas nozzle clamping device moving out/in, flying parts (chips, etc.), com-...
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If necessary, only activate the spray device: The following must be checked when the function is being performed: parting agent emerging from the part- ing-agent injection nozzle Spraying in parting agent...
Manually checking Robacta Reamer V functions Safety WARNING! For the following tasks, the cleaning device must be supplied with compressed air. This results in danger from the rotating cleaning cutter, cleaning motor moving up/ down, gas nozzle clamping device moving out/in, flying parts (chips, etc.), com- pressed air/parting agent mixture escaping from the parting-agent injection nozzle.
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Lifting device up/down Deactivating the function The following must be checked when the function is being performed: parting agent emerging Spraying in parting agent Deactivating the function...
Starting up the cleaning device Prerequisites for The following requirements must be met before the cleaning device is started up: start-up If present, the cleaning device installation stand is screwed to the underlying surface The cleaning device is screwed to the underlying surface The gas nozzle clamping device has been adjusted - not on the Robacta Reamer V Easy Han6P J and if a gas nozzle with an outer diameter of 25 mm ( 0,98 inch) is used.
Cleaning programme Safety CAUTION! Danger due to improper installation and commissioning. This can result in damage to property. ▶ The cleaning device's functions must be manually checked before starting automatic operation. ▶ Do not start in automated mode until the cleaning device has been properly installed and started up.
Cleaning pro- Wire cutter option gram on the Start Robacta Reamer V Easy and Robacta Reamer Start from position C V Easy Han6P J - c. 25 mm (0.98 in.) next to wire cutter - Speed: high speed Start from position D - Enter wire cutter - Speed: 10 cm/s (236.22 ipm)
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Start from position A - c. 50 mm (1.97 in.) centrally above the cleaning device - Speed: high speed Query output (Gas nozzle free Query = Low output signal) (Gas nozzle clamped) - Low or High Stop Query = High (Gas nozzle free) Start from position B (cleaning position)
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Query output (Gas nozzle free Query = Low output signal) (Gas nozzle clamped) - Low or High Stop Query output = High (Gas nozzle free) Start from position A - c. 50 mm (1.97 in.) centrally above the cleaning device - Speed: 10 cm/s (236.22 ipm)
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Cleaning pro- gram on the Start Robacta Reamer Start from position C - c. 25 mm (0.98 in.) next to wire cutter Wire cutter option - Speed: high speed Query - wire cutter open Query - wire cutter open = - Low or High Query - wire cutter open = Reset...
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Start from position A - c. 50 mm (1.97 in.) centrally above the cleaning device Query - parting agent level OK = Low - Speed: high speed Query - parting agent level OK Error message - Low or High - Top up parting agent Query - cleaning motor lowered Query - parting agent level OK = Low...
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Start from position B (cleaning position) - Enter gas nozzle clamping device - Speed: 10 cm/s (236.22 ipm) - Input "Clamp gas nozzle, cleaning motor on" Wait 0.5 sec. Query - gas nozzle clamped - Low or Query - gas nozzle clamped = Low High Stop Query - gas nozzle clamped = High...
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Reset - Input "Cleaning motor up" Wait 2 sec. Query - cleaning motor lowered Query - cleaning motor lowered - Low or High = Low Query - cleaning motor lowered Stop = High Error messages - cleaning motor not Reset lowered - Input "Clamp gas nozzle, cleaning motor on"...
Cleaning signal waveform on the Robacta Reamer V Easy and Robacta Reamer V Easy Han6P J Signal inputs Start cleaning (clamp gas nozzle, cleaning motor on, cleaning motor off, spray parting agent): Signal outputs Gas nozzle free:...
Robacta Reamer V cleaning signal waveform Signal inputs Clamp gas nozzle/cleaning motor on: Cleaning motor up: Spray in parting agent: Signal outputs Gas nozzle free: Gas nozzle clamped: Cleaning motor turning (impulse signal): Cleaning motor lowered: Cleaning motor raised:...
Signal waveform: Cut wire electrode input signal: optional wire cut- ter (inputs and outputs) Wire cutter open output signal: Wire cutter closed output signal: Signals not Parting agent level OK: defined using time...
Care, maintenance and disposal General The cleaning device generally needs no maintenance. However, to keep the cleaning device in good working condition for years to come, several points on care and mainten- ance must be observed. Before each start- Check fill level in parting agent container and top up if necessary Check fill level in parting agent spatter tray and empty if necessary Check cleaning cutter for wear and replace if necessary Empty the cleaning device spatter tray...
Safety Safety Observe the following safety rules for all work described in the "Troubleshooting" section. WARNING! Danger due to incorrect operation and incorrectly performed work. This can result in serious injury and damage to property. ▶ All the work and functions described in this document must only be carried out by trained and qualified personnel.
Ensure that the cleaning device has been disconnected from the compressed air supply Robacta Reamer V Easy and Robacta Reamer V Easy Han6P J: Briefly turn the "Cleaning" screw on the cleaning device 90° to the right, then turn it...
Troubleshooting Errors in program The parting agent does not spray sequence Parting agent container is full Cause: Not enough spray Remedy: Adjust spray time Cause: Parting agent hose suction filter in the parting agent container is soiled Remedy: Clean the suction filter of the parting agent hose with compressed air (for more detailed information, see section Starting up the parting agent nebuliser...
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Lifting device is not moving up or down Cause: No compressed air supply Remedy: Establish a compressed air supply Cause: No signal from robot Remedy: Check robot program Cause: Mechanical fault on solenoid valve Remedy: Contact After-Sales Service (arrange for solenoid valve to be replaced) Cause: Choke valve not adjustable, or faulty Remedy:...
Technical data Robacta Reamer Supply voltage + 24 V DC V Easy Nominal output 2.4 W Nominal pressure 6 bar 86.99 psi Air consumption 420 l/min 443.81 qt./min Thread identification compressed air connection G ¼“ Harting Han6P (X1) Input: + 24 V DC/ max. 100 mA Output: + 24 V DC / max.
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'Performance Level' Max. noise emission (LWA) 82 dB (A) Dimensions l x w x h 185 x 245 x 352 mm 7.28 x 9.65 x 13.86 in. Weight 11 kg (without parting agent, wire cutter and mounting 24.25 lb. plates for the wire cutter / Robacta Reamer V Easy Han6P J) Robacta Reamer Supply voltage...
Produkt: responsibility that the following que le produit suivant: product: Robacta Reamer V easy Robacta Reamer V easy Robacta Reamer V easy Gasdüsenreinigungsgerät Gas nozzle cleaner Appareil de nettoyage de buses gaz auf das sich diese Erklärung...
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(technische Dokumentation) (technical documents) (technique documentation) Ing. Josef Feichtinger Ing. Josef Feichtinger Ing. Josef Feichtinger Günter Fronius Straße 1 Günter Fronius Straße 1 Günter Fronius Straße 1 A - 4600 Wels-Thalheim A - 4600 Wels-Thalheim A - 4600 Wels-Thalheim 2016 ppa.
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FRONIUS INTERNATIONAL GMBH Froniusstraße 1 A-4643 Pettenbach AUSTRIA contact@fronius.com www.fronius.com Under www.fronius.com/contact you will find the addresses of all Fronius Sales & Service Partners and locations...
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