Related Manuals for Xtreme Manufacturing XR5919-A
Summary of Contents for Xtreme Manufacturing XR5919-A
- Page 1 OPERATION AND SAFETY QRGOVSALES MANUAL Part Number 24978-001 October 2020 Tier 3 and Tier 4 Final...
-
Page 2: Proposition 65 Warning
The telehandler is not electrically insulated. Death or serious injury will result from contact with, or inadequate clearance from, an energized conductor. Do not go closer than the minimum safe approach distance as defined by the Minimum Safe Approach Distance sections in Chapter 3–Safety. Regard all conductors as energized. - Page 3 Distance From From Rotating Can Cut Or Rotating Belts Fan Blades Entangle Make Sure All Use Three Points Replace Worn And Safety Labels of Contact When Illegible Safety Are Attached Entering and Labels And Labels And Legible Exiting Forklift XR5919-A...
- Page 4 XR5919-A...
-
Page 5: Table Of Contents
Operator Maintenance ..........33 Fore and Aft Adjustment Lever ......16 Coolant ..............33 Seat Belt ...............16 Engine Oil ..............34 Fire Extinguisher............16 Hydraulic Fluid ............35 Rear View Mirrors .............16 Battery ..............35 Controls and Indicators..........17 Labels ..............35 Travel Select Lever ..........17 Pre-Operation Inspection Checklist ......47 XR5919-A... - Page 6 Standard Carriage Operation ........54 Maintenance Schedule ..........63 Quick Attach System ..........54 Attachment Connection .........54 Chapter 9 – Lockout/Tagout Attachment Removal ..........55 Lockout/Tagout Procedure........65 Removing Telehandler From Service ....65 Return Telehandler to Service .......65 Do Not Operate Tags ..........65 Limited Warranty XR5919-A...
-
Page 7: Chapter 1 - Introduction
• 12 Volt accessory power outlet our website: • Electric horn and backup alarm • Rearview mirrors on each side of machine Xtreme Manufacturing • Adjustable seat with high-visibility orange seat belt 8550 Eastgate Road • Boom angle indicator Henderson, NV 89015 USA •... -
Page 8: Safety Alerts
The potential for an accident increases when the cation may void the warranty, adversely affect stability, or telehandler is operated by personnel who are not affect the operational characteristics of the aerial platform. trained and authorized. Death or serious injury could XR5919-A... -
Page 9: Used Material Disposal
Chapter 1 – Introduction Used Material Disposal For proper used material disposal, refer to all applicable national and/or employer standards before disposal of any environmentally sensitive material including, but not limited to, hydraulic fluid, batteries, and battery fluid. XR5919-A... - Page 10 Chapter 1 – Introduction XR5919-A...
-
Page 11: Chapter 2 - Specifications
Ground clearance 10.8″ (274 mm) Turning radius 11′ (2253 mm) * Deutz Engine The engine my be either Tier 3 or Tier 4 compliant. It is most easily distinguished by the decals shown below. Engine Decal – Tier 3 Shown XR5919-A... - Page 12 Chapter 2 – Specifications XR5919-A...
-
Page 13: Chapter 3 - Safety
• Unauthorized modifications or alterations will void the warranty. XR5919-A... -
Page 14: Mounting/Dismounting
• Contact your local underground utility service or dig- Before Starting the Telehandler ging hot line to mark all underground hazards. Keep the Operation and Safety Manual on the telehandler at all times. Contact Xtreme Manufacturing for replace- ment manuals. XR5919-A... -
Page 15: Operation Safety
• Work site operating directives and/or local or state frame while operating the telehandler. Doing so can codes might require a greater distance. result in death or serious injury. • Know the maximum height and reach of this tele- handler. XR5919-A... - Page 16 • Use caution around steep slopes, creeks, gullies, Allowing passengers to ride could result in serious ridges, ditches, and ravines. injury. The telehandler is designed for the safety of the operator only. • Stay away from select edges that could collapse under the telehandler. XR5919-A...
-
Page 17: Load Safety
“Do Not Operate” tags, and have a qualified mechanic service or repair • Remove overhanging load materials, when possible, the telehandler BEFORE placing it into service again. and watch for sliding material. XR5919-A... -
Page 18: Attachments
• Turn Ignition switch to the OFF position. the telehandler. In this condition, it is possible for the telehandler to move suddenly when the brakes are • Remove the key. released, which could result in death, serious injury, • Unbuckle the seat belt. XR5919-A... -
Page 19: Jump Starting
Wear eye protection when connecting jump start 8. Remove slave cable from both vehicles. cables. Improper jump start procedures could cause the battery to explode, which could result in death 9. Reinstall cover over NATO receptacle on both vehicles. or serious injury. XR5919-A... -
Page 20: Dead Engine Towing
2. Position the towing vehicle in place. Attach any chain 6. The parking brake is now re-activated. needed to secure the disabled vehicle. XR5919-A... -
Page 21: Chapter 4 - Controls
A 12 Volt accessory outlet is provided as a power source for personal items, such as a radio or cell phone (10 amps max). Accelerator Pedal Press the accelerator pedal to increase engine speed. The accelerator pedal is spring-loaded to return to idle speed. XR5919-A... -
Page 22: Operator Seat
• The seat belt MUST be worn while operating the operator’s rear vision. The rear-view mirrors are mounted Telehandler. Failure to wear the seat belt could result on the upper left of the operator’s cab and the right front in death or serious injury. of the chassis. XR5919-A... -
Page 23: Controls And Indicators
REVERSE position. The travel select lever must be in the NEUTRAL position to start the reach forklift. The back-up alarm automatically sounds when the travel select lever is in the REVERSE Figure 4.9 – Shifter Pop-Up Warning position. XR5919-A... -
Page 24: Light Switches
The reach forklift includes three STANDARD modes of steering: Crab Steering, Two Wheel (2W) and Four Wheel (4W). XR5919-A... - Page 25 12.5 and 14 Volts. If the voltage gauge The Parking Brake Indicator will be displayed when the shows abnormal readings, stop the forklift, follow proper parking brake is applied. shut down procedures, tag forklift with “Do Not Operate” XR5919-A...
-
Page 26: Display Features
Power Up When the ignition is turned on, the display powers up and defaults to GAUGE DISPLAY mode. The display should remain in this mode for normal operation. Figure 4.17 – Default Utilities Menu XR5919-A... -
Page 27: Cold Weather
Figure 4.19 – Service Reminders relative to the desired setting. Clock Setup Pushing the top right select button will enter the CLOCK SETUP MENU, where the digital clock may be adjusted. Figure 4.23 – User Settings Figure 4.20 – Clock Setup XR5919-A... -
Page 28: Active Faults
Service Reminder Settings • Clear Faults This menu is in the HIDDEN UTILITIES menu and it is accessed by pressing the service reminders select button. Note This menu is not intended for regular end-users. Figure 4.27 – Edit Service Reminders XR5919-A... -
Page 29: Pg Control
If the system was on within the last 3 hours, the CONFIRM As the title implies, this sub-menu is used to clear any OP-MODE screen will appear. engine or system faults and it is used by developers or trained personnel only. XR5919-A... -
Page 30: Operation Mode (Op-Mode)
If a different OP-MODE is required, press the func- tion key for the OP-MODE selector located in the upper right hand corner of the LMI display. The current OP- MODE will now be highlighted at the top of the screen. Figure 4.35 – Main Working Screen XR5919-A... -
Page 31: Setup Menu
The current date is shown in the left hand lower corner. I. Maximum Capacity The capacity bar shows the maximum capacity (MAX klb) for the current reach & lift height of the load and the actual weight of the load (ACT klb); both readings are in thousands of pounds. XR5919-A... -
Page 32: System Bypass
(held in place by 7 screws) and then turning the LMI key to the OFF position. Once the problem has been rectified, the LMI system can be re-enabled by turning the LMI key back to the ON position. XR5919-A... -
Page 33: Multifunction Joystick
Increasing engine speed can increase boom lift, extend, and carriage tilt speeds. Two boom functions can be performed at the same time by moving the joystick into the corner between two indi- vidual functions (Positions B, D, F or H). XR5919-A... -
Page 34: Boom Angle Indicator
• Raise machine boom to 40 degrees for clearance and then install the Boom Maintenance Stand prop around the rod of the lift cylinder. XR5919-A... -
Page 35: Solargizer
(Figure 4.50), special dump valves (Figures 4.51 and 4.53) and a ball-valve (Figure 4.54) the system prevents fluid loss from the hydraulic tank in the event of a broken ruptured hose. Figure 4.52 – Engine Dump Valve E2 XR5919-A... -
Page 36: Hydraulic Tank Dump Valve E3
SLING chart located on the forklift. needs to be inserted back into the assembly and then tightened with a wrench. Front Lift Points Rear Lift Points Rear Tie-Down Points Front Tie-Down Points Figure 4.55 – MIL STD 209 Lift and Tie-Down Points XR5919-A... -
Page 37: Chapter 5 - Pre-Operation Inspection
Improper jump start procedures could cause the battery to explode, which could result The seat belt MUST be worn while operating the tele- in death or serious injury. handler. Failure to wear the seat belt could result in death or serious injury. XR5919-A... -
Page 38: Operation And Safety Manual
Perform the pre-operation inspection and functional tests in an open area and away from any other obsta- y Align the wheels and set the Steering Select cles or equipment. Inspections and functional tests switch to crab steering. may require assistance. Keep the assistant visible XR5919-A... -
Page 39: Operator Maintenance
Figure 5.1. Figure 5.2 – Cooling System Corrosion Protection At temperatures below -42°F, please contact your local Xtreme Manufacturing or Deutz partner. It is possible to use other cooling system corrosion protection agents (e.g. chemical corrosion protection agents) in exceptional cases. Consult your local Xtreme Manufacturing or Deutz partner. -
Page 40: Engine Oil
Figure 5.5 – Engine Oil Viscosity Check the engine oil level by pulling out the yellow oil dipstick handle (refer to Figure 5.6). Unscrew the oil fill cap and add engine oil (API CJ-4), if necessary. XR5919-A... -
Page 41: Hydraulic Fluid
Figure 5.7 – Hydraulic Fluid Sight Gauge/Fill Point Battery Check the battery, case and the terminals. They should be clean and free of corrosion. Inspect the cables and wiring for wear and/or physical damage. Figure 5.8 – Battery and Terminals XR5919-A... - Page 42 18026-100 LABEL WARNING UNRE- not used STRAINED 18314-000 LABEL LIFTING POINT 18027-001 LABEL DANGER ROTATING EQUIPMENT 18201-999 TAPE ANTISKID 6" 5 ft 17445-000-20 XR5919-A LOAD CHART FP/SS 18031-001 LABEL WARNING CHECKLIST 18069-000 LABEL, HYDRAULIC OIL 18032-001 LABEL WARNING IMPROPER XR5919-A...
- Page 43 Chapter 5 – Pre-Operation Inspection On Inner Boom 11 15 Left Side Both Sides Both Sides Right Side XR5919-A...
- Page 44 Chapter 5 – Pre-Operation Inspection FULL 11 15 18069-000 Under Boom Front Front XR5919-A...
- Page 45 Chapter 5 – Pre-Operation Inspection On Both Sides Rear Rear Right Side – Engine Compartment XR5919-A...
- Page 46 Rear Wheels Range Before Engaging 702-636-2969 Auto 800-497-1704 www.XMFG.com Crab Hazard Turn 18004-130 2A) 18004-130 1) 18008-000 2B) 18004-120 18004-120 18010-100 3) 18010-100 4) 18011-001 CHECK ENGINE OIL Minimum Oil Specification: API CJ-4 or higher 18014-002 5) 18013-002 6) 18014-002 XR5919-A...
- Page 47 Chapter 5 – Pre-Operation Inspection 18016-100 7) 18015-001 8) 18016-100 18018-100 9) 18017-001 10) 18018-100 18019-100 11) 18018-002 12) 18019-100 XR5919-A...
- Page 48 Chapter 5 – Pre-Operation Inspection 18021-100 18020-100 13) 18020-100 14) 18021-100 15) 18022-001 16) 18023-001 18026-100 18025-100 18) 18026-100 17) 18025-100 XR5919-A...
- Page 49 Chapter 5 – Pre-Operation Inspection 19) 18027-001 20) 18031-001 WARNING 21) 18032-001 22) 18408-004 18041-100 18323-000 23) 18323-000 24) 18041-100 XR5919-A...
- Page 50 Chapter 5 – Pre-Operation Inspection 26) 18081-000 25) 18326-000 18082-100 18083-100 27) 18082-100 28) 18083-100 18090-100 18091-000 29) 18091-000 30) 18090-100 XR5919-A...
- Page 51 Chapter 5 – Pre-Operation Inspection 18315-000 31) 18312-000 32) 18315-000 18044-000 33) 18318-000 (LG) 34) 18318-100 (XLG) 35) 18325-000 18402-000 36) 18402-000 5,900 lbs. 37) 18400-001 18311-012 38) 18311-012 XR5919-A...
- Page 52 18412-000R01 18314-000 41) 18412-000 43) 18314-000 XR5919-A LOAD CHART - FORK POSITIONING AND SIDE SHIFT CARRIAGE WITH MAXIMUM 72 INCH LONG FORKS 2 FT LOAD RATINGS ARE FOR VEHICLE EQUIPPED...
-
Page 53: Pre-Operation Inspection Checklist
No trash, debris, or any loose items Pedals and non-skid surfaces are clean and free of grease, oil, dirt, snow, or ice. Maintenance Table Key: P = Pass, F = Fail, R = Repaired Performed by: Date: Model Number: Serial Number: XR5919-A... - Page 54 Chapter 5 – Pre-Operation Inspection XR5919-A...
-
Page 55: Chapter 6 - Operation
2. Turn the Fuel Shut-off valve ON (refer to Figure 6.2). Figure 6.3 – Travel Select Lever Note The engine will only start when the travel select lever is in NEU- TRAL (N) and the Parking Brake switch is ON (engaged). XR5919-A... -
Page 56: Starting The Telehandler
Two wheel (2W) steering is useful for traveling at higher speeds. Note If the engine fails to start on the first try, wait until the engine and starter come to a complete stop before cranking the engine again. XR5919-A... -
Page 57: Warning And Fault Indicators
11.5 to 12.5 V. • Check the work site for any hazards before operating the telehandler. Critically Low Battery Voltage Warning, below • Check the work surface for loose soil conditions and 11.5 V. overhead power lines. XR5919-A... -
Page 58: Stopping Travel
1. Stop the telehandler by applying the service brake Figure 6.6 – Fuel Shut-Off Valve pedal. 2. Move travel select lever to FORWARD (F) or RE- VERSE (R). 3. Release the service brake pedal. 4. Slowly press the accelerator pedal to start travel. XR5919-A... -
Page 59: Refueling
DO NOT smoke while refueling and keep sparks and open Xtreme Manufacturing makes no representations or flames away from the telehandler. warranties, expressed or implied, as to the design, man-... -
Page 60: Standard Carriage Operation
(2) attachment hooks. the control handle. Down Attachment Hooks Pivot Pins Figure 6.10 – Pivot Pins 4. Raise the boom until pivot pins have seated fully in attachment hooks. Figure 6.9 – Attachment Tilt Control Switch XR5919-A... -
Page 61: Attachment Removal
5. With attachment 10” to 12” off of the ground, tilt the attachment backward. 6. Disconnect the quick attach couplers (this only ap- plies to attachments with a quick attach hydraulic system). Quick Attach Pin Keeper Figure 6.13 – Quick Attach Pin Keeper XR5919-A... -
Page 62: Load Handling
• Contact the appropriate power or utility company to de-energize power lines or take other suitable pre- cautions. 9. Lower the attachment to the ground in a level position. Danger Keep the telehandler, attachments, and loads a safe distance from electrical power lines. XR5919-A... -
Page 63: Boom Lift Point
1. Do not exceed the load capacity of the telehandler • DO NOT reach a load over posts or other objects that (as shown on the load chart). can enter the cab, if tipped. XR5919-A... -
Page 64: Picking Up A Load
These letters indicate boom extension as it corresponds to the load capacity charts. 7. Retract the forks slowly from under the load. XR5919-A... -
Page 65: Reading Load Capacity Charts
-2.30 to +690. at any boom angle with the boom extend letter “D” showing. Boom Angle Indicator XR5919-A LOAD CHART - FORK POSITIONING AND SIDE SHIFT CARRIAGE WITH MAXIMUM 72 INCH LONG FORKS 2 FT LOAD RATINGS ARE... - Page 66 Chapter 6 – Operation XR5919-A...
-
Page 67: Chapter 7 - Emergency Lowering
2. Engage the parking brake switch to the ON position and place the sift lever in NEUTRAL. 3. Block all four wheels. 4. Section off a large area under the boom with tape to restrict any personnel from entering this potentially dangerous area. XR5919-A... - Page 68 Chapter 7 – Emergency Lowering XR5919-A...
-
Page 69: Chapter 8 - Preventative Maintenance
Lubricate front and rear axle grease fittings Check wheel lug nuts torqued to 250 ft lbs Lubricate boom pivot point grease fittings Lubricate boom roller grease fittings and chains Replace hydraulic return line filter Replace hydraulic filter on drive pump XR5919-A... - Page 70 Check radiator hoses for leaks, damage, and tightness Check electrical cables, leads, and connections for damage and tightness Check specific gravity of engine coolant Replace hydraulic reservoir air breather Replace hydraulic return line filter Replace hydraulic high-pressure filter Replace hydraulic filter on drive pump XR5919-A...
-
Page 71: Chapter 9 - Lockout/Tagout
Note Turning the battery disconnect switches too early may confuse the ECU if the writing process is not completed. 3. Open engine access cover. 4. Turn the battery disconnect switches to OFF (refer to Figure 8.2). XR5919-A... - Page 72 Chapter 9 – Lockout/Tagout XR5919-A...
- Page 73 Xtreme, before the warranty period is automatically initiated on each machine. 3) It is the responsibility of the Distributor/SSC to complete and return to Xtreme Manufacturing a Pre-delivery Inspec- tion Record, Warranty Registration Form, before the act of rental / loan / demonstration of the machine or delivery to an end user.
- Page 74 10) Reimbursement policy, labor will be paid at 75% of posted hourly shop rate. Travel time will be paid at $50 per hour up to a maximum of 3 hours. Xtreme Manufacturing will pay 1 hour of troubleshooting time per warranty claim, unless expressly agreed otherwise in writing and in advance by Xtreme’s Warranty Department.
- Page 75 Xtreme Manufacturing will not cover leaks from fittings, hoses and any other connection points after the unit has been in service for 90 days or 150 hours of operation which ever comes first.
- Page 76 Manufacturing authorized Distributor/SSC/Dealer. Warranty support should be from the Distributor/SSC/Dealer from whom the Xtreme Manufacturing product was purchased. Where Xtreme Manufacturing equipment is supplied directly from the factory the end customer, or if unable to contact the Distributor/SSC/Dealer, may contact the Xtreme Manufacturing Warranty Department for further assistance.
-
Page 77: Limited Warranty
Xtreme Manufacturing Product Warranty Policy XTREME MANUFACTURING WARRANTY SCHEDULE Limited Warranty Periods Item Warranty Period Main Frame and Chassis 10 years or 10,000 hours, parts replace- ment or repair Boom weldment and rollers 5 years or 5,000 hours, parts replacement... - Page 78 ALDEN EQUIPMENT, INC. 66 1/2 BRIDGE ST. AMSTERDAM, NY 12010 T: 1.888.468.9715 F: 1.518.842.9977 E: www.aldenequipment.com XTREME MANUFACTURING 8350 Eastgate Road Henderson, NV 89015 USA TOLL FREE: +1 800 497 1704 PHONE: +1 702 636 2969 FAX: +1 702 636 4943 EMAIL: info@xmfg.com...