Related Manuals for Xtreme Manufacturing XRM945
Summary of Contents for Xtreme Manufacturing XRM945
- Page 1 XRM945 Operation & Safety Manual (702) 636-2969 1714 W. Bonanza Rd., Las Vegas, NV 89106 (800) 497-1704 www.XtremeManufacturing.com...
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Page 2: Table Of Contents
XRM1045 Table of Contents Introduction ......3 Rear View Mirrors ..... . . 33 General . - Page 3 Returning Forklift To Service ....72 Do Not Operate Tags ..... 73 Page 2 Xtreme Manufacturing, LLC...
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Page 4: Introduction
This Operation and Safety Manual provides the operator’s cab. information needed to safely operate the XRM945 Reach Forklift. For easy reference record the model and serial numbers in the space provided. -
Page 5: Safety
Caution Figure 2-1. Think Safety. CAUTION (Yellow) with the safety alert symbol Xtreme Manufacturing reserves the right to make indicates a potentially hazardous situation which, if technical changes for product improvement. This not avoided, could result in minor or moderate injury. - Page 6 XRM945 Safety Read Operator Read Maintenance General Safety Manual Before Manual Before Alert Symbol Operating This Working On Forklift This Forklift Read Material DO NOT OPERATE! Know First Aid Safety Data Instructions And/ Forklift Down Sheets (MSDS) For Or Locations On...
- Page 7 DO NOT Allow Pinch Points Pinch Points Anyone Under Hands Body A Raised Load Have Adequate Warning! Ventilation If DO NOT Use Ether Explosion Operating This As A Starting Aid Hazard Forklift In An Enclosed Space Page 6 Xtreme Manufacturing, LLC...
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Page 8: Employer Responsibility
XRM945 Safety Employer Responsibility Operator Qualifications Under Occupational Safety and Health Administration Operators must be in good physical and mental condition, (OSHA) rules, employers are required to train workers with appropriate reflexes, reaction time, vision, depth about hazards related to operating and maintaining the perception, and hearing. -
Page 9: Mounting/Dismounting
State of California to cause cancer, birth • Learn the location of all underground hazards at defects, and other reproductive harm. the worksite, such as; gas and water pipes, electrical cables, and sewers. Underground objects can cause injury or death. Page 8 Xtreme Manufacturing, LLC... -
Page 10: Operation Safety
XRM945 Safety Warning Warning Perform a pre-operation inspection and functional tests at the beginning of each work shift. Perform the pre-operation inspection first. DO NOT perform the pre- operation inspection with the engine running or hot. Wear appropriate protective clothing. Personal... - Page 11 • Stay on the forklift and ride out the roll over or • Worksite operating directives and/or local or state tip over. codes might require a greater distance. • Know the maximum height and reach of this reach forklift. Page 10 Xtreme Manufacturing, LLC...
- Page 12 XRM945 Safety Warning Warning DO NOT use the forklift as a To prevent property damage, injury, or work platform or personnel death, make sure the forklift comes to a carrier. Falling off of complete stop before moving the travel attachments can result in select lever.
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Page 13: Shut Down Procedure
DO NOT change steering modes until the forklift comes to a complete stop. Align all four (4) tires “straight-ahead,” or perpendicular to the axle, before changing steering mode. Page 12 Xtreme Manufacturing, LLC... -
Page 14: Load Safety
XRM945 Safety Load Safety Attachments Warning Warning Failure to follow proper safety procedures Improper connection of an auxiliary attachment can when lifting, lowering, and traveling result in injury or death. Attachments not locked into with a load can cause property damage, place can break free and fall on the operator or other injury, or death. -
Page 15: Forklift Maintenance
• Injury or death can result from operating a forklift can cause an explosion when before all repairs have been made and all proper starting the engine. Follow the maintenance is completed. cold starting procedures and engine manufacturer’s specifications for using a starting aid. Page 14 Xtreme Manufacturing, LLC... -
Page 16: Re-Activating Parking Brakes
XRM945 Safety Warning Warning Wear eye protection when starting a forklift with jump start cables. Improper jump start procedures can cause the battery to explode. Lead-acid batteries produce flammable and • Never jump start a frozen battery, as it can explode. -
Page 17: Dead Engine Towing
(Repeat steps 5-9 for each side of axle) 10. Crawl out from under the vehicle and clear the area of any unnecessary personnel 11. Carefully remove the blocking from each of the four tires and tow the vehicle to a secure location Page 16 Xtreme Manufacturing, LLC... -
Page 18: Decals
Decals XRM945 Decals Decal Legend Left Side View Figure 3-1. Decal Legend Left Side View. Right Side View Figure 3-2. Decal Legend Right Side View. Page 18 Xtreme Manufacturing, LLC... -
Page 19: Front View
XRM945 Decals Front View Table 1. Decals Item Qty. Part No. Description 18018-000 Danger, Electrocution 18040-000 Danger, Not A Man Lift 18017-000 Danger, Falling Boom Or Load 18019-000 Danger, Stay Clear 18026-000 Seat Belt 18027-000 Install Cover 18030-000 No Feet... -
Page 20: Replacement Decals
Decals XRM945 Replacement Decals 3. 18017-000 Replacement decals can be obtained by contacting Xtreme Manufacturing at (800) 497-1704. Please have the appropriate decal number available when you call. 1. 18018-000 4. 18019-000 2. 18040-000 5. 18026-000 Page 20 Xtreme Manufacturing, LLC... - Page 21 XRM945 Decals 6. 18027-000 9. 18021-000 7. 18030-000 10. 18041-000 8. 18020-000 11. 18024-000 Page 21 For information call (800) 497-1704...
- Page 22 Decals XRM945 12. 18025-000 15. 18031-000 13. 18023-000 14. 18022-000 Page 22 Xtreme Manufacturing, LLC...
- Page 23 XRM945 Decals 16. 18032-000 18. 18083-000 WARNING EXPLOSIVE GASES can cause serious injury. 17. 18082-000 WARNING DO NOT GO NEAR LEAKS High pressure oil easily punctures skin causing serious injury, gangrene or dealth. If injured, seek emergency medical help. Immediate surgery is required to remove oil.
- Page 24 Decals XRM945 19. 18010-000 22. 18016-000 20. 18011-000 23. 10829-000 21. 18028-000 24. 18013-000 Page 24 Xtreme Manufacturing, LLC...
- Page 25 XRM945 Decals 25. 18012-000 28. 18087-000 26. 18015-000 29. 18033-00 27. 18014-000 Page 25 For information call (800) 497-1704...
- Page 26 Decals XRM945 32. 18039-000 30. 18034-000 33. 18053-000 31. 18035-000 34. 18054-000 35. 18055-000 Page 26 Xtreme Manufacturing, LLC...
- Page 27 XRM945 Decals 36. 18090-000 37. 18068-000 Page 27 For information call (800) 497-1704...
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Page 28: Features
Features XRM945 Features Optional Equipment Table 3. XRM945 Optional Equipment Standard Equipment Description Feature Table 2. XRM945 Standard Equipment Options Hydraulic side-tilt fork carriage Description Feature Hydraulic side-swing carriage (with optional quick attach couplers) Boom Universal quick attach head Heater/Defroster/Windshield wiper/Lights (front... -
Page 29: Specifications
Specifications Standard Equipment Specifications Heavy-duty Frame/Chassis Heavy-duty Roller Boom XRM945 Specifications Melonite Pins and Rollers Direct Dual Control Hydraulic Valve Actuation Performance Robust Wiring, No Spades, No Pins Capacity ... . 9,000 lbs Rear Axle Stabilization (RAS) Lift Height . -
Page 30: Operator Cab
START Engages starter motor to crank engine. NOTE: The PREHEAT and START positions are spring- loaded. When the key is released, the Ignition switch will automatically return to the RUN position. Figure 6-4. Accelerator Pedal. Page 30 Xtreme Manufacturing, LLC... -
Page 31: Service Brake Pedal
XRM945 Operator Cab Service Brake Pedal Operator Seat Press the service brake pedal to decrease forklift speed. Operator Seat Controls The service brake pedal activates the service brakes on all four (4) wheels. The operator seat can be adjusted four (4) ways: weight suspension, height, fore and aft, and backrest angle. -
Page 32: Height Adjustment Knob
(2”) wide retractable seat belt. A three inch (3”) wide retractable seat belt is optional, except when required by federal, state, and local laws and regulations. Figure 6-11. Fore and Aft Adjustment Lever. Figure 6-13. Retractable Seat Belt. Page 32 Xtreme Manufacturing, LLC... -
Page 33: Rear View Mirrors
XRM945 Operator Cab Warning Rear View Mirrors DO NOT adjust the seat or seat belt while Two (2) adjustable rear view mirrors are provided to aid the forklift is moving. Keep both hands on the operator’s rear vision. One (1) rectangular mirror is the wheel while the forklift is moving to mounted on the upper left of the operator’s cab. -
Page 34: Controls And Indicators
Set Parking Brake switch (A) to ON (DOWN) to engage the parking brake and to OFF (UP) to disengage the parking brake. The parking brake indicator (B) illuminates when the parking brake is set to ON (engaged). Page 34 Xtreme Manufacturing, LLC... -
Page 35: Load Capacity Charts
XRM945 Operator Cab Load Capacity Charts Low Brake Pressure Indicator Load capacity charts are located on the left side of the The low brake pressure indicator illuminates if the front control panel. Load capacity charts are provided to hydraulic brake oil pressure gets low. -
Page 36: Hourmeter
“Do Not Operate” tags, and have a qualified mechanic service or repair the forklift BEFORE placing it into service again. Figure 6-25. Voltage Gauge. Figure 6-27. Oil Gauge. Page 36 Xtreme Manufacturing, LLC... -
Page 37: Coolant Gauge
XRM945 Operator Cab Coolant Gauge Rear Axle Centering Indicator The coolant gauge indicates the temperature of the The rear axle centering indicator illuminates when the rear coolant in the engine cooling system. Normal engine wheels are aligned perpendicular to the rear axle. The coolant temperature reads between 180 to 200°F. -
Page 38: Declutch Indicator
(2) functions. For example, moving the handle to the Figure 6-34. Declutch Switch. forward, left corner will lower and retract the boom at the same time. Page 38 Xtreme Manufacturing, LLC... - Page 39 XRM945 Operator Cab Table 7. Boom Control Handle Functions Figure 6-36. Boom Control Handle Functions. Page 39 For information call (800) 497-1704...
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Page 40: Attachment Tilt And Frame Sway Control
NOTE: The attachment carriage is self-leveling and will Figure 6-39. Auxiliary Attachment Control Lever. retain any set angle throughout boom raising, lowering, retracting, or extending operations. NOTE: Maximum frame sway is 22° overall or 11° each direction, left and right. Page 40 Xtreme Manufacturing, LLC... -
Page 41: Boom Angle Indicator
XRM945 Operator Cab Boom Angle Indicator Frame Level Indicator The boom angle indicator is located on the left side of The frame level indicator is mounted on the inside top the boom and is visible from the operator’s seat. Use center of the operator’s cab. -
Page 42: Attachment Tilt Switch
NOTE: The attachment carriage is self-leveling and will occur. retain any set angle throughout boom raising, lowering, retracting, or extending operations. NOTE: Maximum frame sway is 22° overall or 11° each direction, left and right. Page 42 Xtreme Manufacturing, LLC... -
Page 43: Frame Sway Override Foot Switch
XRM945 Operator Cab Frame Sway Override Foot Switch Warning The reach forklift includes a Frame Sway Override switch. Improper use of the Frame Sway Override switch can cause property damage, injury, or death. Figure 6-46. Optional Frame Sway Override Foot Switch. -
Page 44: Operation
Remove forklift from service and place “Do Not Operate” tags on the Starter switch and steering wheel if anything is found to be in need of repair or maintenance, defective, or unsafe in any way. Page 44 Xtreme Manufacturing, LLC... - Page 45 XRM945 Operation Warning Warning Wear eye protection when starting a forklift with jump start cables. Improper jump start procedures can cause the battery to explode. Lead-acid batteries produce flammable and • Never jump start a frozen battery, as it can explode.
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Page 46: Pre-Operation Inspection Checklist
Check that personal belongings are secured in the personal storage box. Check that steps, pedals, and non-skid surfaces are clean and free of grease, oil, dirt, snow, or ice. Check hourmeter to determine if the forklift needs periodic maintenance. Date: __________________________ Initials: __________________________ Page 46 Xtreme Manufacturing, LLC... -
Page 47: Functional Tests
XRM945 Operation Functional Tests Functional Test Checklist Operate the boom control handle forward and Warning backward to raise and lower boom. Perform a pre-operation inspection and Operate the boom control handle left and right to functional tests at the beginning of each extend and retract boom. -
Page 48: Operator Maintenance
Figure 7-4. Check Engine Oil Level. Add Engine Oil, If Necessary. Figure 7-2. Add Hydraulic Oil, If Necessary. Figure 7-5. Check Battery Case and Terminals. Figure 7-3. Check Coolant Reservoir Level. Add Coolant, If Figure 7-6. Store Operation and Safety Manual In Protective Case. Necessary. Page 48 Xtreme Manufacturing, LLC... -
Page 49: Before Starting Forklift
XRM945 Operation NOTE: The engine will only start when the travel select Before Starting Forklift lever is in NEUTRAL (N) and the Parking Brake switch is ON (engaged). Warning Failure to use proper safety procedures when mounting and dismounting the forklift could result in injury or death. -
Page 50: Starting Forklift
4. After the engine starts, run the engine at partial throttle speed for 30 to 60 seconds. 5. Return engine to idle speed before engaging the travel or gear select lever. 6. Apply the service brake pedal and disengage the Parking Brake switch. Page 50 Xtreme Manufacturing, LLC... -
Page 51: Cold Starting
XRM945 Operation 3. Turn key in Ignition switch clockwise to the START Cold Starting position. Warning To prevent property damage, injury, or death the operator must be seated with seat belt fastened, arms, legs, and head completely inside the Rollover... -
Page 52: Jump Starting
Get medical attention immediately. Electrolyte is an acid and can cause injury if it contacts Important - In case of internal contact, do not give the skin or eyes. fluids that induce vomiting. Page 52 Xtreme Manufacturing, LLC... -
Page 53: Forklift Travel
XRM945 Operation 1. Connect one end of the positive (+) jumper cable to Forklift Travel the positive (+) post of the discharged battery. 2. Connect the other end of the positive (+) jumper Steering Modes cable to the positive (+) post of the charged battery. -
Page 54: Four Wheel Steering (4W)
3. Move the travel select lever to FORWARD or REVERSE for the appropriate direction of travel. 4. Release the service brake pedal. 5. Slowly press the accelerator pedal to start travel. Figure 7-16. Maximum Fork Sweep. Page 54 Xtreme Manufacturing, LLC... -
Page 55: Shifting Gears
XRM945 Operation The hydraulic oil temperature indicator illuminates when Shifting Gears the oil temperature is above 195°F (191°C). Stop and idle the engine, allowing time for cooling. If the indicator does Warning not go out after five (5) minutes, shut the engine down. -
Page 56: Changing Travel Direction
2. Move the travel select lever to FORWARD (F) or REVERSE (R). 3. Release the service brake pedal. 4. Slowly press the accelerator pedal to start travel. Page 56 Xtreme Manufacturing, LLC... -
Page 57: Refueling
3. Ground the fuel nozzle against the filler neck to avoid that would alter the center of gravity or stability of this sparks. forklift. Xtreme Manufacturing assumes no liability for any third party attachment that would alter the center of gravity or stability. -
Page 58: Standard Carriage Operation
The standard carriage uses manually adjustable forks and can be tilted up or down using the attachment tilt and frame sway control handle. Figure 7-23. Auxiliary Attachment Control Lever. Figure 7-21. Attachment Tilt and Frame Sway Control Handle. Page 58 Xtreme Manufacturing, LLC... -
Page 59: Quick Attach System
XRM945 Operation Warning Quick Attach System Hydraulic attachments have a This forklift includes a quick attach system that allows maximum hydraulic pressure for easy attachment changes. Perform attachment rating. Failure to make sure connection and removal procedures on level ground. - Page 60 Link and Attachment. (A) Not Aligned. (B) Aligned. 6. Raise the quick attach lock lever. Figure 7-29. Raise Quick Attach Lock Lever. Figure 7-27. Raise Boom To Seat Pivot Pins (A) In Attachment Hooks (B). Page 60 Xtreme Manufacturing, LLC...
- Page 61 XRM945 Operation 7. Insert quick attach pin completely through the Warning attachment and quick attach link. Hydraulic attachments have a maximum hydraulic pressure rating. Failure to make sure the attachment is equal to or slightly greater than 3,500 psi (241.4 bar), which...
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Page 62: Attachment Removal
8. Pull out the quick attach pin at the bottom of the quick attach link. Figure 7-33. Disconnect Quick Attach Couplers. (A) Female Coupler. (B) Male Coupler. Figure 7-35. Pull Quick Attach Pin From Attachment and Quick Attach Link. Page 62 Xtreme Manufacturing, LLC... -
Page 63: Load Handling
XRM945 Operation 9. Lower the attachment to the ground in a Load Handling level position. Danger Injury or death by electrocution can result from contact with or inadequate clearance with energized power lines or apparatus. • Never operate the forklift in an area where active overhead power lines, overhead or underground cables, or other power sources exist. -
Page 64: Pick Up A Load
4. Tilt the attachment forward so the forks hang freely on the fork shaft. 5. Insert forks under the load until the load is against the fork frame. 6. Tilt the forks back slightly to secure the load. Page 64 Xtreme Manufacturing, LLC... -
Page 65: Load Shift
XRM945 Operation An frame sway control handle also controls the frame Load Shift sway (right and left) functions. 1. If the load shifts, stop the forklift immediately. 2. Lower and adjust the load to center its weight. 3. If the load shift is too great for adjustment, rearrange the load before attempting to move the forklift. -
Page 66: Load Capacity Charts
Figure 7-41. Frame Sway Override Switch. Figure 7-43. Typical Load Capacity Chart. Figure 7-42. Frame Sway Override Foot Switch. Page 66 Xtreme Manufacturing, LLC... -
Page 67: Using Load Capacity Charts
XRM945 Operation Using Load Capacity Charts Reading Load Capacity Charts The reach forklift includes two (2) indicators to assist the To accurately read the load capacity charts, you must operator for accurately using the load capacity charts. determine three (3) things: These indicators are the Boom Extend Letters and the •... -
Page 68: Standard Carriage Load Capacity Chart
Operation XRM945 Standard Carriage Load Capacity Chart Foam-Filled Tires Figure 7-46. Swing Carriage Load Capacity Chart Foam-Filled Tires Figure 7-47. Page 68 Xtreme Manufacturing, LLC... -
Page 69: Preventive Maintenance
XRM945 Preventive Maintenance for damage and tightness Preventive Maintenance Check for oil and coolant leaks Establishing A Maintenance Program Check condition and tension of drive belts. Use tensionmeter to check belt tension. The hourmeter installed in the operator control panel... - Page 70 Comply with 500-Hour Maintenance Requirements Inspect wheel/tire assemblies Comply with 1,000-Hour Maintenance Requirements Change hydraulic fluid Clean or replace hydraulic reservoir strainer After Every 4,000 Hours of Operation Drain and flush cooling system –After every 4,000 hours of operation Page 70 Xtreme Manufacturing, LLC...
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Page 71: Boom Emergency Lower Down Valve
Boom Emergency Lower Down XRM945 Boom Emergency Lower Down Valve Do No Operate – Accident Prevention Tags Both of the lift and extend cylinders are equipped with a Before beginning any maintenance or service, place a Do needle valve which allows the cylinder to retract without Not Operate Tag on both the starter key switch and the the direct assist of the machine hydraulic power. -
Page 72: Lockout/Tagout Procedure
When the forklift has been repaired and made safe for operation and maintenance, peform the following procedure to return the forklift to service. 1. Remove lock and condition tag from battery disconnect switch. 2. Raise and secure battery cover. Page 72 Xtreme Manufacturing, LLC... -
Page 73: Do Not Operate Tags
XRM945 “Do Not Operate” Tags Do Not Operate Tags Page 73 For information call (800) 497-1704... - Page 74 “Do Not Operate” Tags XRM945 Page 74 Xtreme Manufacturing, LLC...
- Page 75 XRM945 “Do Not Operate” Tags Page 74 Xtreme Manufacturing, LLC...
- Page 76 24901-000 Rev 6/07 (702) 636-2969 1714 W. Bonanza Rd., Las Vegas, NV 89106 (800) 497-1704 www.XtremeManufacturing.com...