SERVICE INFORMATION
TROUBLESHOOTING
RIGHT CRANKCASE COVER REMOVAL
CLUTCH
OIL PUMP
GEAR SHIFT LINKAGE
KICK STARTER
RIGHT CRANKCASE COVER INSTALLATION
SERVICE INFORMATION
• WORKING PRACTICE
This section covers removal, installation and servicing of the clutch, o i l pump, gear shift linkage and kick starter w i t h
the right crankcase cover removed. A l l these operations can be accomplished w i t h the engine in the frame.
• TORQUE
14 mm lock nut:
4 . 5 - 6 . 0 kg-m ( 3 2 . 5 - 4 3 . 4 ft-lb.)
• TOOL
Special Tool
Clutch outer holder:
Tool No. 0 7 9 2 3 - 1 0 7 0 0 0 1
• SERVICE DATA
ITEMS
Clutch
Clutch lever free play
Clutch spring free length
Clutch disc thickness
Clutch plate warpage
Oil pump
Rotor t i p clearance
Rotor-to-cover clearance
Rotor-to-body clearance
Kick starter
Pinion I.D.
Spindle O.D.
Date of Issue: December, 1977
© HONDA MOTOR CO., L T D .
CLUTCH/OIL PUMP/GEAR SHIFT/
8 .
KICK STARTER
8 - 1
8 - 2
8 - 3
8 - 3
8 - 8
8 - 1 2
8 - 1 4
8 - 1 6
S T A N D A R D
1 0 - 2 0 m m ( 3 / 8 - 3 / 4 i n . )
36.2 mm (1.4252 in.)
3.0 mm (0.1181 in.)
0 - 0 . 1 mm ( 0 - 0 . 0 0 3 9 in.)
0.15 mm (0.0059 in.)
0 . 0 1 - 0 . 0 7 mm (0.0004-0.0028 in.)
0 , 1 5 - 0 , 1 8 mm (0.0059-0,0071 in.)
18.020-18.041 mm ( 0 . 7 0 9 4 - 0 . 7 1 0 3 in.)
1 7 . 9 5 9 - 1 7 . 9 8 0 mm (0.7070-0.7079 in.)
SERVICE L I M I T
33.1 mm (1.3031 in.)
2.6 mm (0.1024 in.)
0,2 mm (0,0079 in.)
0.2 mm (0.0079 in.)
0.12 mm (0.0048 in.)
0.25 mm (0.0098 in.)
18.07 mm (0.7114 in.)
17.93 mm (0.7059 in.)
8-1