Honda CMX500/A 2018 Owner's Manual
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Honda CMX500/A 2018 Owner's Manual

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Summary of Contents for Honda CMX500/A 2018

  • Page 2 This publication includes the latest production information available before printing. Honda Motor Co., Ltd. reserves the right to make changes at any time without notice and without incurring any obligation.
  • Page 3 When service is required, remember that Honda motorcycle. Your selection of a your Honda dealer knows your motorcycle Honda makes you part of a worldwide family best. If you have the required mechanical of satisfied customers who appreciate “know-how” and tools, you can purchase an...
  • Page 4 A Few Words About Safety DANGER Your safety, and the safety of others, is very important. Operating this motorcycle safely is You WILL be KILLED or SERIOUSLY an important responsibility. HURT if you don’t follow instructions. To help you make informed decisions about WARNING safety, we have provided operating procedures and other information on safety...

  • Page 5: Table Of Contents

    Contents Motorcycle Safety P. 2 Operation Guide P. 20 Maintenance P. 42 Troubleshooting P. 92 Information P. 111 Specifications P. 133 Index P. 137...

  • Page 6: Motorcycle Safety

    Motorcycle Safety This section contains important information for safe riding of your motorcycle. Please read this section carefully. Safety Guidelines ..........P. 3 Safety Labels............P. 7 Safety Precautions..........P. 9 Riding Precautions ..........P. 11 Accessories & Modifications......P. 15 Loading ..............

  • Page 7: Safety Guidelines

    Safety Guidelines Safety Guidelines Before Riding USA model (Model not equipped with Optional Follow these guidelines to enhance your safety: Passenger Seat Kit) Perform all routine and regular inspections Make sure that you are physically fit, mentally ● specified in this manual. focused and free of alcohol and drugs.
  • Page 8 Safety Guidelines Take Time to Learn & Practice Ride Defensively Even if you have ridden other motorcycles, Always pay attention to other vehicles around practice riding in a safe area to become familiar you, and do not assume that other drivers see with how this motorcycle works and handles, you.
  • Page 9 Safety Guidelines Never Carry a passenger Keep Your Honda in Safe Condition It's important to keep your motorcycle properly USA model (Model not equipped with Optional Passenger Seat Kit) maintained and in safe riding condition. There are no handholds, seat, or footrests to Inspect your motorcycle before every ride and carry a passenger.
  • Page 10 Safety Guidelines If you decide to continue riding, first turn the Never run your motorcycle inside a garage or ignition switch to the OFF position, and evaluate other enclosure. the condition of your motorcycle. Inspect for WARNING fluid leaks, check the tightness of critical nuts Running the engine of your motorcycle and bolts, and check the handlebar, control levers, brakes, and wheels.

  • Page 11: Safety Labels

    Safety Labels Safety Labels hazards that could cause serious injury. Read these labels carefully and don't remove them. Safety and information labels on your If a label comes off or becomes hard to read, motorcycle provide important safety contact your dealer for a replacement. information and may warn you of potential USA model (Model not equipped with Optional Passenger Seat Kit) shown Continued...
  • Page 12 Safety Labels USA model (Model not equipped with Optional Passenger Seat Kit) shown...

  • Page 13: Safety Precautions

    Safety Precautions Safety Precautions Protective Apparel USA model (Model not equipped with Optional Ride cautiously and keep your hands on the ● Passenger Seat Kit) handlebar and feet on the footpegs. Make sure that you are wearing an approved motorcycle helmet, eye protection, and high- Canada model and USA model equipped with ●...
  • Page 14 Safety Precautions Look for a DOT (Department of Canada model and USA model equipped with Optional Passenger Seat Kit Transportation) certification label on any helmet WARNING you buy. Not wearing a helmet increases the USA model (Model not equipped with Optional chance of serious injury or death in a Passenger Seat Kit) crash.

  • Page 15: Riding Precautions

    Riding Precautions Riding Precautions Gloves Full-finger leather gloves with high abrasion resistance Break-in Period Boots or Riding Shoes During the first 300 miles (500 km) of running, follow these guidelines to ensure your Sturdy boots with non-slip soles and ankle motorcycle's future reliability and performance.
  • Page 16 Riding Precautions Exercise caution on low traction surfaces. Anti-lock Brake System (ABS) ● The tires slip more easily on such CMX500A only surfaces and braking distances are This model is equipped with an Anti-lock Brake longer. System (ABS) designed to help prevent the Avoid continuous braking.
  • Page 17 Riding Precautions Engine Braking Parking Engine braking helps slow your motorcycle Park on a firm, level surface. ● down when you release the throttle. For further If you must park on a slight incline or loose ● slowing action, downshift to a lower gear. Use surface, park so that the motorcycle cannot engine braking with intermittent use of the move or fall over.
  • Page 18 Riding Precautions Parking with the Side Stand Refueling and Fuel Guidelines Stop the engine. Follow these guidelines to protect the engine, Push the side stand down. fuel system and catalytic converter: Slowly lean the motorcycle to the left until its Use only unleaded gasoline.

  • Page 19: Accessories & Modifications

    We strongly advise that you do not add any seriously hurt or killed. accessories that were not specifically designed or approved for your motorcycle by Honda or Follow all instructions in this owner's make modifications to your motorcycle from its manual regarding accessories and original design.

  • Page 20: Loading

    Loading Loading USA model (Model not equipped with Optional Passenger Seat Kit) WARNING USA model (Model not equipped with ● Optional Passenger Seat Kit) Overloading, improper loading or Never carry a passenger. Your motorcycle was not designed to carry a passenger. carrying a passenger can cause a crash Carrying extra weight affects your and you can be seriously hurt or killed.
  • Page 21 (subject to applicable weight ratings) to and footpegs can result in serious injury also carry a passenger with the purchase and installation of the optional Honda Genuine or death to you and/or the passenger. Accessory Passenger Seat Kit, or equivalent parts specifically designed for this motorcycle.
  • Page 22 Loading USA only The vehicle GVWR, weight ratings and tire load capacities can be found on the vehicle. Single Seat as produced. Single Seat Optional Honda Genuine Accessory Passenger Seat Kit shown. Passenger Seat Kit...

  • Page 24: Operation Guide

    Parts Location USA model (Model not equipped with Optional Passenger Seat Kit) Fuse box (P.108) Seat (P.67) Fuel fill cap (P.38) Front brake fluid reservoir (P.77) Front brake lever Throttle grip (P.88) Steering lock (P.34) Side cover (P.68) Engine oil fill cap (P.69) Engine oil filter (P.71)
  • Page 25 Clutch lever (P.85) Ignition switch (P.33) Air cleaner (P.73) Main fuse (P.110) Battery (P.64) Document bag (P.40) Tool kit (P.39) Rear suspension spring preload adjuster (P.91) Drive chain (P.81) Coolant reserve tank (P.75) Side stand (P.80) Crankcase breather (P.89) Shift lever (P.37) Continued...
  • Page 26 Parts Location (Continued) Canada model and USA model equipped with Optional Passenger Seat Kit Fuse box (P.108) Seat (P.67) Fuel fill cap (P.38) Front brake fluid reservoir (P.77) Front brake lever Throttle grip (P.88) Steering lock (P.34) Side cover (P.68) Engine oil fill cap (P.69) Engine oil filter...
  • Page 27 Clutch lever (P.85) Ignition switch (P.33) Air cleaner (P.73) Main fuse (P.110) Battery (P.64) Document bag (P.40) Tool kit (P.39) Rear suspension spring preload adjuster (P.91) Drive chain (P.81) Coolant reserve tank (P.75) Side stand (P.80) Crankcase breather (P.89) Shift lever (P.37)
  • Page 28 Instruments SEL button Display Check When the ignition switch is turned to the ON position, all the mode and digital segments will show. If any part of these displays does not come on when it should, have your dealer check for problems.
  • Page 29 Clock (12-hour or 24-hour display) To set the clock: (P.27) Odometer [TOTAL], Tripmeter [TRIP A/B] Speedometer SEL button selects the odometer, tripmeter A and tripmeter B. • Odometer: Total distance ridden. • Tripmeter: Distance ridden since tripmeter was reset. To reset the tripmeter A or B, press and hold SEL button with each tripmeter displayed.
  • Page 30 Instruments (Continued) Display Setting Ordinary display Following items can be changed sequentially. • Time format setting Setting Mode • Clock setting Time format setting • Backlight brightness adjustment • Changing of speed and mileage unit Clock setting Backlight brightness adjustment Changing of speed and mileage unit Press and hold SEL button.
  • Page 31 1 Time format setting: 2 Clock setting: You can switch the time format between 12 Press SEL button until the desired hour is displayed. hour format or 24 hour format. Turn the ignition switch to the ON position. Press SEL button to select the odometer. Press and hold SEL button.
  • Page 32 Instruments (Continued) 3 Backlight brightness adjustment: 4 Changing of speed and mileage unit: You can adjust the brightness to one of five Press SEL button to select either “mph” and “mile” or “km/h” and “km”. levels. Press SEL button. The brightness is switched. Press and hold SEL button.
  • Page 33 Indicators If one of these indicators does not come on when it should, have your dealer check for problems. PGM-FI (Programmed Fuel Injection) malfunction indicator lamp (MIL) Comes on briefly when the ignition switch is turned to the ON position with the engine stop switch in (Run) position.
  • Page 34 Indicators (Continued) High beam indicator Turn signal indicator ABS (Anti-lock Brake System) indicator CMX500A only Comes on when the ignition switch is turned to the ON position. Goes off when your speed reaches approximately 6 mph (10 km/h). If it comes on while riding: (P.96) Neutral indicator Comes on when the transmission is in Neutral.
  • Page 36 Switches Engine stop switch Should normally remain in the (Run) position. In an emergency, switch to the (Stop) position (the starter motor will not operate) to stop the engine. Hazard switch Switchable when the ignition switch is in the ON position. Can be turned to off regardless Turn signal switch of the ignition switch position.
  • Page 37 Ignition switch Turns electrical system Switches the electrical system on/off. on for starting/riding. Key can be removed when in the OFF position. Turns engine off. Continued...
  • Page 38 Switches (Continued) Steering Lock Locking Turn the handlebar all the way to the left. Lock the steering when parking to help Insert the ignition key in the steering lock. prevent theft. Push the ignition key down, and turn it 180 A U-shaped wheel lock or similar device is degrees clockwise.
  • Page 39 Starting the Engine Start your engine using the following NOTICE procedure, regardless of whether the engine • If the engine does not start within 5 seconds, is cold or warm. turn the ignition switch to the OFF position and wait 10 seconds before trying to start the engine again to recover battery voltage.
  • Page 40 Starting the Engine (Continued) If you cannot start the engine: If the engine does not start: With the throttle slightly open (about 1/8 in (3 Open the throttle fully and press the start button for 5 seconds. mm), without freeplay) while starting the Repeat the normal starting procedure.
  • Page 41 Shifting Gears Your motorcycle transmission has 6 forward Recommended Shift Points gears in a one-down, five-up shift pattern. Shifting Up From 1st to 2nd 12 mph (20 km/h) From 2nd to 3rd 19 mph (30 km/h) From 3rd to 4th 25 mph (40 km/h) From 4th to 5th 31 mph (50 km/h)
  • Page 42 Refueling Ignition key Opening the Fuel Fill Cap Lock cover Open the lock cover, insert the ignition key, and turn it clockwise to open the fuel fill cap. Level plate Closing the Fuel Fill Cap After refueling, push the fuel fill cap closed until it locks.
  • Page 43 Storage Equipment Tool Kit The tool kit is stored on the underside of the The 5 mm Hex wrench is stored behind the seat. right side cover. Store the tool kit with the document bag, and To remove the 5 mm Hex wrench, loosen the secure them with the rubber strap.
  • Page 44 Storage Equipment (Continued) The screwdriver handle and fuse puller are Document Bag stored on the battery cover under the seat. The document bag for the owner’s manual is stored on the underside of the seat. Screwdriver handle Store the document bag onto the tool kit, and secure them with the rubber strap.
  • Page 45 The document bag for the other documents is stored in the battery box under the seat. Document bag Removing the Seat (P.67)

  • Page 46: Maintenance

    Please read “Importance of Maintenance” and “Maintenance Fundamentals” carefully before attempting any maintenance. Refer to “Specifications” for service data. An optional larger tool kit may be available. Check with your Honda dealer's parts department. Importance of Maintenance ......P. 43 Drive Chain............P. 81 Maintenance Schedule........

  • Page 47: Importance Of Maintenance

    Importance of Maintenance For information about the exhaust emission and Importance of Maintenance noise emission requirements of the U.S. Keeping your motorcycle well-maintained is Environmental Protection Agency (EPA), the absolutely essential to your safety and to California Air Resources Board (CARB), and the protect your investment, obtain maximum Environment and Climate Change Canada performance, avoid breakdowns, and reduce air...
  • Page 48 Importance of Maintenance Follow these guidelines when performing Maintenance Safety maintenance. Always read the maintenance instructions Stop the engine and remove the key. ● before you begin each task, and make sure that Place your motorcycle on a firm, level ●...

  • Page 49: Maintenance Schedule

    Maintenance work should be performed in motorcycle to the new owner. accordance with Honda's standards and specifications by properly trained and equipped technicians. Your dealer meets all of these requirements. Keep an accurate record of maintenance to help ensure that your motorcycle is properly maintained.
  • Page 50 Replace mechanically skilled. Lubricate Procedures are provided in an official Honda Service Clean Manual (2 P. 127). : Technical. In the interest of safety, have your motorcycle serviced by your dealer.
  • Page 51 Maintenance Schedule Frequency Items × 1,000 mi Regular Refer to Replace page × 1,000 km 12.8 19.2 25.6 32.0 38.4 Drive Chain Every 600 mi (1,000 km): Brake Fluid 2 Years Brake Pads Wear Brake System Brake Light Switch Headlight Aim Clutch System Side Stand Suspension...

  • Page 52: Maintenance Fundamentals

    Maintenance Fundamentals Pre-ride Inspection USA model (Model not equipped with Optional Passenger Seat Kit) To ensure safety, it is your responsibility to Check the following items if you are carrying a perform a pre-ride inspection and make sure cargo: that any problem you find is corrected. A pre- Canada model and USA model equipped with Optional Passenger Seat Kit ride inspection is a must, not only for safety, but...
  • Page 53 Maintenance Fundamentals Check the following items at regular intervals: Oil level is between the upper and lower ● level marks. P. 69 Brake fluid level is ● Front: above the LOWER level mark. P. 77 Rear: between the UPPER and LOWER level marks.
  • Page 54 Maintenance Fundamentals Periodic Checks You should also perform other periodic maintenance checks at least once a month regardless of how often you ride, or more often if you ride frequently. Also, check the odometer reading against the Maintenance Schedule and perform all maintenance that is due.
  • Page 55 Maintenance Fundamentals WARNING Replacing Parts Always use Honda Genuine Parts or their Installing non-Honda parts may make equivalents to ensure reliability and safety. your motorcycle unsafe and cause a When ordering colored components, specify crash in which you can be seriously hurt the model name, color, and code mentioned on or killed.
  • Page 56 Maintenance Fundamentals What to do in an emergency Battery If any of the following occur, immediately see Your motorcycle has a maintenance-free type your doctor. battery. You do not have to check the battery Electrolyte splashes into your eyes: ● electrolyte level or add distilled water.
  • Page 57 Maintenance Fundamentals WARNING Cleaning the Battery Terminals Remove the battery. P. 64 The battery gives off explosive If the terminals are starting to corrode and hydrogen gas during normal operation. are coated with a white substance, wash with warm water and wipe clean. A spark or flame can cause the battery If the terminals are heavily corroded, clean and polish the terminals with a wire brush or...
  • Page 58 Bump starting is also not 30 days using a charger designed specifically for recommended. your Honda, which can be purchased from your NOTICE dealer. Read the information that came with Installing non-Honda electrical accessories can...
  • Page 59 Maintenance Fundamentals Fuses Blown fuse Fuses protect the electrical circuits on your motorcycle. If something electrical on your motorcycle stops working, check for and replace any blown fuses. P. 108 Inspecting and Replacing Fuses Turn the ignition switch to the OFF position to NOTICE remove and inspect fuses.
  • Page 60 P. 134 higher oils, excluding oils marked as “Energy Conserving” or “Resource Conserving” on the If you use non-Honda engine oil, check the circular API service symbol. label to make sure that the oil satisfies all of the following standards:...
  • Page 61 Wipe up spills immediately and wash thoroughly. pins, has missing O-rings, or kinks, have the chain inspected by your dealer. Recommended brake fluid: Honda DOT 4 Brake Fluid or equivalent Also inspect the drive sprocket and driven WARNING sprocket. If either has worn or damaged teeth, have the sprocket replaced by your dealer.
  • Page 62 Use a soft brush if the chain is dirty. After cleaning, wipe dry and lubricate with the Recommended Coolant recommended lubricant. Pro Honda HP Coolant is a pre-mixed solution Recommended lubricant: of antifreeze and distilled water. Pro Honda HP Chain Lube or equivalent...
  • Page 63 Maintenance Fundamentals Inspecting for Damage NOTICE Using coolant not specified for aluminum engines Inspect the tires for or tap/mineral water can cause corrosion. cuts, slits, or cracks that exposes fabric or Crankcase Breather cords, or nails or other foreign objects Service more frequently when riding in rain, at full throttle, or after the motorcycle is washed or embedded in the side...
  • Page 64 Maintenance Fundamentals WARNING Inspecting Tread Depth Inspect the tread wear indicators. If they Riding on tires that are excessively worn become visible, replace the tires immediately. or improperly inflated can cause a crash For safe riding, you should replace the tires in which you can be seriously hurt or when the minimum tread depth is reached.
  • Page 65 ● of the same size, construction, speed rating, and load range. Always use the size and type of tires Have the wheel balanced with Honda ● recommended in this owner's manual. Genuine balance weights or equivalent after the tire is installed.
  • Page 66 Maintenance Fundamentals Tire Identification Number (TIN) Tire Service Life The tire identification number (TIN) is a group The service life of your tires is dependent on of numbers and letters located on the sidewall many factors, including, but not limited to, of the tire.
  • Page 67 Maintenance Fundamentals Air Cleaner This motorcycle is equipped with a viscous type air cleaner element which cannot be cleaned with compressed air or otherwise without degrading its performance. If the filter becomes dirty, replace it with a new one.

  • Page 68: Removing & Installing Body Components

    Removing & Installing Body Components Battery Data link connector Removal Connector holder Make sure the ignition switch is in the OFF Clip position. Wire Remove the seat. P. 67 Clip harness Remove the data link connector while pressing the tab from the battery cover. Remove the connector holder from the battery cover.
  • Page 69 Removing & Installing Body Components Battery Installation Disconnect the positive + terminal from the battery. Install the parts in the reverse order of Remove the battery taking care not to removal. Always connect the positive + drop the terminal nuts. terminal first.

  • Page 70: Clip

    Removing & Installing Body Components Clip Clip Harness Band Clip Removal Removal Press down on the center pin to release Pull the harness band clip while pressing the lock. both sides of the anchor. Pull the clip out of the hole. Center pin Anchor Installation...

  • Page 71: Seat

    Removing & Installing Body Components Seat Seat Removal Pull the rear corners of the seat up, then Seat Mounting bolts remove the mounting bolts using the 5 mm Hex wrench provided in the tool kit. P. 39 Pull the seat back and up. Installation Insert the tab into the recess.

  • Page 72: Side Cover

    Removing & Installing Body Components Side Cover Side Cover The right and left side covers can be removed in the same way. Grommets Removal Grasp the side cover. Remove the prongs from the grommets. Remove the side cover. Installation Install the parts in the reverse order of removal.

  • Page 73: Engine Oil

    Engine Oil Checking the Engine Oil Oil fill cap If the engine is cold, idle the engine for 3 to 5 minutes. Turn the ignition switch to the OFF position and wait for 2 to 3 minutes. Oil level inspection Place your motorcycle in an upright window Upper level...
  • Page 74 Engine Oil Adding Engine Oil Adding Engine Oil NOTICE Overfilling with oil or operating with insufficient oil can cause damage to your engine. Do not mix If the engine oil is below or near the lower different brands and grades of oil. They may level mark, add the recommended engine oil.
  • Page 75 Sealing washer Changing the oil and filter requires special tools. We recommend that you have your motorcycle serviced by your dealer. Use a new Honda Genuine oil filter or equivalent specified for your model. Drain bolt NOTICE Using the wrong oil filter can result in serious damage to the engine.
  • Page 76 Engine Oil Changing Engine Oil & Filter Remove the oil filter with a filter wrench Install the new oil filter and tighten. and let the remaining oil drain out. Make Torque: 19 lbf·ft (26 N·m, 2.7 kgf·m) sure the prior seal is not stuck to the engine.

  • Page 77: Air Cleaner

    Air Cleaner Changing Air Cleaner Element Screws Use a new Honda Genuine air cleaner element or an equivalent specified for your motorcycle. NOTICE Using the wrong air cleaner element may cause premature engine wear or performance problems. Remove the left side cover.
  • Page 78 Air Cleaner Changing Air Cleaner Element Remove the air cleaner element by Air cleaner housing releasing the slots from the tabs. Thoroughly clean the inside of the air cleaner housing. Install the new air cleaner element. Insert the air cleaner element at an angle as shown in the illustration (a).

  • Page 79: Coolant

    Coolant Checking the Coolant Reserve tank Check the coolant level in the reserve tank while the engine is cold. Place your motorcycle on a firm, level UPPER level surface. Hold your motorcycle in an upright position. Check that the coolant level is between LOWER level the UPPER level and LOWER level marks on the reserve tank.
  • Page 80 Coolant Changing Coolant Remove the reserve tank cap and add Reserve tank cap fluid while monitoring the coolant level. Do not overfill above the UPPER level mark. Make sure no foreign objects enter the reserve tank opening. Securely reinstall the reserve tank cap. WARNING Removing the radiator cap while the engine is hot can cause the coolant to...

  • Page 81: Brakes

    Brakes Checking Brake Fluid If the brake fluid level in either reservoir is below the LOWER level mark or the brake lever and pedal freeplay becomes excessive, Place your motorcycle in an upright inspect the brake pads for wear. position on a firm, level surface. If the brake pads are not worn, you most Check that the brake fluid reservoir is likely have a leak.
  • Page 82 Brakes Inspecting the Brake Pads Inspecting the Brake Pads Inspect the brake pads from below Front the brake caliper. Inspect the brake pads from the rear Check the condition of the brake pad wear Rear right of the motorcycle. indicators. If necessary have the pads replaced by your The pads need to be replaced if a brake pad dealer.
  • Page 83 Brakes Adjusting the Brake Light Switch Adjusting the Brake Light Switch Check the operation of the brake light switch. Hold the brake light switch and turn the adjusting nut in the direction A if the switch operates too late, or turn the nut in the direction B if the switch operates too soon.

  • Page 84: Side Stand

    Side Stand Checking the Side Stand Sit on the motorcycle, shift the transmission to Neutral, and raise the side stand. Start the engine, pull the clutch lever in, and shift the transmission into gear. Lower the side stand all the way. The engine should stop as you lower the side stand.

  • Page 85: Drive Chain

    Drive Chain Inspecting the Drive Chain Slack Check the drive chain slack at several points along the chain. If the slack is not constant at all points, some links may be kinked and binding. Have the chain inspected by your dealer. Shift the transmission to Neutral.
  • Page 86 Drive Chain Adjusting the Drive Chain Slack Adjusting the Drive Chain Slack Pulser ring CMX500A only Adjusting the chain requires special tools. Have the drive chain slack adjusted by your dealer. Wheel speed CMX500A only sensor When adjusting the drive chain slack, be CMX500A only Lock nut careful not to damage the wheel speed...
  • Page 87 Drive Chain Adjusting the Drive Chain Slack Turn both adjusting bolts an equal Hold the adjusting bolts and tighten the number of turns until the correct drive lock nuts. chain slack is obtained. Turn the adjusting To hold the adjusting bolt, use the bolts clockwise to tighten the chain.
  • Page 88 Drive Chain Adjusting the Drive Chain Slack If a torque wrench was not used for installation, see your dealer as soon as Red zone possible to verify proper assembly. Improper assembly may lead to loss of braking capacity. Checking the Drive Chain Wear Index mark Check the chain wear label when adjusting Adjusting plate...

  • Page 89: Clutch

    Clutch Checking the Clutch Check the clutch cable for kinks or signs of wear. If necessary have it replaced by your Checking the Clutch Lever Freeplay dealer. Lubricate the clutch cable with a Check the clutch lever freeplay. commercially available cable lubricant to Freeplay at the clutch lever: prevent premature wear and corrosion.
  • Page 90 Clutch Adjusting the Clutch Lever Freeplay Adjusting the Clutch Lever Upper lock nut Freeplay – Upper Adjustment Attempt adjustment with the upper clutch cable adjuster first. Loosen the upper lock nut. Turn the upper clutch cable adjuster until Upper clutch cable adjuster the freeplay is 3/8 - 13/16 in (10 - 20 mm).
  • Page 91 Clutch Adjusting the Clutch Lever Freeplay Loosen the upper lock nut and turn the Lower adjusting nut upper clutch cable adjuster all the way in (to provide maximum freeplay). Tighten the upper lock nut. Loosen the lower lock nut. Turn the lower adjusting nut until the clutch lever freeplay is 3/8 - 13/16 in (10 - –...

  • Page 92: Throttle

    Throttle Checking the Throttle Adjusting the Throttle Freeplay With the engine off, check that the throttle Slide the cable boot. rotates smoothly from fully closed to fully Loosen the lock nut. open in all steering positions and throttle Turn the adjuster until the freeplay is 1/16 freeplay is correct.

  • Page 93: Crankcase Breather

    Crankcase Breather Cleaning the Crankcase Breather Place a suitable container under the crankcase breather tube. Remove the crankcase breather tube plug from the tube. Drain deposits into a suitable container. Install the crankcase breather tube plug. Crankcase breather tube plug...

  • Page 94: Other Adjustments

    Other Adjustments Adjusting the Headlight Aim You can adjust vertical aim of the headlight for proper alignment. Turn the screw in or out as necessary using a Phillips screwdriver provided in the tool kit. P. 39 Obey local laws and regulations. Screw Raise Lower...

  • Page 95: Adjusting The Rear Suspension

    Other Adjustments Adjusting the Rear Suspension Adjusting the Rear Suspension Adjusting the suspension requires a pin spanner. We recommend that you have your motorcycle serviced by your dealer. 1 2 3 4 5 Spring Preload You can adjust the spring preload by the adjuster to suit the load or the road surface.

  • Page 96: Troubleshooting

    Troubleshooting Engine Will Not Start........P. 93 Blown Fuse............P. 108 Overheating (High coolant temperature indicator is on) ..........P. 94 Warning Indicators On or Flashing....P. 95 Low Oil Pressure Indicator ........ P. 95 PGM-FI (Programmed Fuel Injection) Malfunction Indicator Lamp (MIL)....P. 95 ABS (Anti-lock Brake System) Indicator ..

  • Page 97: Engine Will Not Start

    Engine Will Not Start Starter Motor Operates But Starter Motor Does Not Engine Does Not Start Operate Check the following items: Check the following items: Check the correct engine starting Check the correct engine starting ● ● sequence. P. 35 sequence.

  • Page 98: Overheating (High Coolant Temperature Indicator Is On)

    Overheating (High coolant temperature indicator is on) The engine is overheating when the following If the fan is not operating: occurs: Suspect a fault. Do not start the engine. High coolant temperature indicator Transport your motorcycle to your dealer. ● comes on.

  • Page 99: Warning Indicators On Or Flashing

    Warning Indicators On or Flashing Low Oil Pressure Indicator If the engine oil level goes down rapidly, your motorcycle may have a leak or another serious problem. Have your motorcycle If the low oil pressure indicator comes on, inspected by your dealer. pull safely to the side of the road and stop the engine.

  • Page 100: Abs (Anti-Lock Brake System) Indicator

    Warning Indicators On or Flashing ABS (Anti-lock Brake System) Indicator ABS (Anti-lock Brake System) If the ABS indicator stays on, your brakes will continue to work as a conventional system, Indicator but without the anti-locking function. CMX500A only The ABS indicator may flash if you turn the If the indicator operates in one of the rear wheel while your motorcycle is lifted off following ways, you may have a serious...

  • Page 101: Other Warning Indications

    Other Warning Indications Fuel Gauge Failure Indication If the fuel system has an error, the fuel gauge indicators will be displayed as shown in the illustrations. If this occurs, see your dealer as soon as possible.

  • Page 102: Tire Puncture

    Tire Puncture WARNING Repairing a puncture or removing a wheel requires special tools and technical expertise. Riding your motorcycle with a We recommend you have this type of service temporary tire repair can be risky. If the performed by your dealer. temporary repair fails, you can crash After an emergency repair, always have the and be seriously injured or killed.
  • Page 103 Tire Puncture Removing Wheels Loosen the right and left axle pinch bolts. CMX500A only When removing and installing the wheel, be Support your motorcycle securely and careful not to damage the wheel speed raise the front wheel off the ground using sensor and pulser ring.
  • Page 104 Tire Puncture Removing Wheels Installation Align the end of the front axle shaft with Attach the side collars to the wheel. the surface of the fork leg. On the left side, place the wheel between Surface of the fork legs and insert the front axle fork leg shaft, through the left fork leg and wheel hub.
  • Page 105 Tire Puncture Removing Wheels Lower the front wheel on the ground. Apply the brake lever and pump the fork several times. Retighten the left axle pinch bolts. Torque: 16 lbf·ft (22 N·m, 2.2 kgf·m) Raise the front wheel off the ground again, and check that the wheel rotates freely after you release the brake.
  • Page 106 Tire Puncture Removing Wheels Rear Wheel Adjusting plate When using a maintenance stand, be careful Pulser ring not to damage the wheel speed sensor wire CMX500A only (CMX500A only) and brake hose. Removal Wheel speed Support your motorcycle securely and sensor raise the rear wheel off the ground using CMX500A only...
  • Page 107 Tire Puncture Removing Wheels Remove the rear axle shaft, chain NOTICE adjusting plates, brake caliper bracket, When installing a wheel or caliper into original position, carefully fit the brake disc between the rear wheel and side collars. pads to avoid scratching them. Support the brake caliper assembly so that it doesn’t hang from the brake Make sure that the lug on the swingarm is...
  • Page 108 Tire Puncture Removing Wheels Adjust the drive chain. P. 82 Recheck the drive chain slack and rear Hold the adjusting bolts and tighten the axle alignment. P. 81 lock nuts. After installing the wheel, apply the brake To hold the adjusting bolt, use the pedal several times, then check if the 5 mm Hex wrench provided in the tool wheel rotates freely.

  • Page 109: Electrical Trouble

    Electrical Trouble Battery Goes Dead Burned-out Light Bulb Charge the battery using a motorcycle Follow the procedure below to replace a battery charger. burned-out light bulb. Remove the battery from the motorcycle Turn the ignition switch to the OFF position. before charging.
  • Page 110 Electrical Trouble Burned-out Light Bulb Headlight Bulb Unhook the pin and remove the bulb. Remove the bolts from the headlight Bulb TOP mark case. Dust cover Release the headlight case from the hook on the headlight holder, and pull up the headlight case.
  • Page 111 Electrical Trouble Burned-out Light Bulb Brake Light/Taillight Bulb Front/Rear Turn Signal Bulb Bulb Taillight lens Turn signal Lens packing lens Screws Collar Bulb Remove the taillight lens by removing the Screw screws. Remove the screw and collar. Slightly press the bulb in and turn it Remove the turn signal lens.

  • Page 112: Blown Fuse

    Electrical Trouble Blown Fuse Blown Fuse CMX500 Spare fuses are provided in the fuse box. Before handling fuses, see “Inspecting and Replacing Fuses.” P. 55 CMX500A Spare fuses are provided in the fuse Fuse Box Fuses box and on the battery cover (to access the spare fuse, open the cover).
  • Page 113 Electrical Trouble Blown Fuse CMX500 CMX500A Fuse box Fuse box Spare fuses covers covers Spare fuses Fuse box covers Continued...
  • Page 114 Electrical Trouble Blown Fuse Main Fuse Pull the main fuse out and check for a blown fuse. Always replace a blown fuse Main fuse Wire connector with a spare fuse of the same rating. Spare main fuse is provided in the starter magnetic switch.

  • Page 115: Information

    Vehicle Identification Number..... P. 120 Emission Control Systems ......P. 121 Catalytic Converter ......... P. 125 Oxygenated Fuels..........P. 126 Authorized Manuals ........P. 127 Warranty Coverage and Service ....P. 128 Honda Contacts ..........P. 130 Reporting Safety Defects ..... P. 132...

  • Page 116: Keys

    Keys Keys Ignition Key/Steering Lock Key Be sure to record the key number provided with the key number plate. Store the spare key and recorded key number in a safe location. To make a duplicate, take the spare key or the key number to your dealer.

  • Page 117: Instruments, Controls, & Other Features

    Instruments, Controls, & Other Features Instruments, Controls, & Tripmeter Other Features The tripmeters return to 0.0 when each read- out exceeds 9,999.9. Ignition Switch Leaving the ignition switch in the ON position Document Bag with the engine stopped will drain the battery. The owner’s manual, registration, and insurance information can be stored in the plastic Do not turn the key while riding.

  • Page 118: Caring For Your Motorcycle

    Frequent cleaning and polishing is important to clean cloth. ensure the life of your Honda. A clean motorcycle After the motorcycle dries, lubricate any makes it easier to spot potential problems.
  • Page 119 Caring for Your Motorcycle Washing Precautions Do not direct water at the air cleaner: ● Water in the air cleaner can prevent the Follow these guidelines when washing: engine from starting. Do not use high-pressure washers: ● Do not direct water near the headlight: High-pressure water cleaners can ●...
  • Page 120 Caring for Your Motorcycle Aluminum Components Exhaust Pipe and Muffler Aluminum will corrode from contact with dirt, When the exhaust pipe and muffler are painted, mud, or road salt. Clean aluminum parts do not use a commercially available abrasive regularly and follow these guidelines to avoid kitchen cleaning compound.

  • Page 121: Storing Your Motorcycle

    ● surfaces (except matte painted surfaces). For more information about storage, Canada Coat chrome pieces with rust-inhibiting oil. visit our website at www.honda.ca and look up Lubricate the drive chain. P. 57 “Storage Tips” under the “Honda Warranty” in ●...

  • Page 122: Transporting Your Motorcycle

    Transporting Your Motorcycle Transporting Your Motorcycle If your motorcycle needs to be transported, it should be carried on a motorcycle trailer or a flatbed truck or trailer that has a loading ramp or lifting platform, and motorcycle tie-down straps. Never try to tow your motorcycle with a wheel or wheels on the ground.

  • Page 123: You & The Environment

    You & the Environment You & the Environment Recycle Wastes Put oil and other toxic wastes in approved Owning and riding a motorcycle can be containers and take them to a recycling center. enjoyable, but you must do your part to protect Call your local or state office of public works or the environment.

  • Page 124: Vehicle Identification Number

    Vehicle Identification Number Vehicle Identification Number The VIN and engine serial number uniquely identify your motorcycle and are required in order to register your motorcycle. They may also be required when ordering replacement parts. You should record these numbers and keep them in a safe place.

  • Page 125: Emission Control Systems

    Your motorcycle engine emits combustion Compliance with the terms of the byproducts, including carbon monoxide (CO), Distributor's Warranties for Honda Motorcycle oxides of nitrogen (NOx), and hydrocarbons Emission Control Systems is necessary in order (HC). Gasoline evaporation also emits to maintain a valid emissions system warranty.
  • Page 126 Emission Control Systems Ignition Timing Control System Noise Emission Requirements The ignition timing control system adjusts the The EPA requires that motorcycles built after ignition timing to reduce the amount of HC, January 1, 1983 comply with applicable noise CO, and NOx produced. emission standards for one year or 3,730 miles (6,000 km) after the time of purchase when Secondary Air Injection System...
  • Page 127 Emission Control Systems Crankcase Emissions Control System Noise Emission Control System The engine is equipped with a closed crankcase TAMPERING WITH THE NOISE CONTROL system to prevent discharging crankcase SYSTEM IS PROHIBITED: emissions into the atmosphere. Blow-by gas is U. S. federal law prohibits, and Canadian returned to the combustion chamber through provincial laws may prohibit, the following acts the air cleaner housing and throttle body.
  • Page 128 Emission Control Systems AMONG THOSE ACTS PRESUMED TO Problems Affecting Motorcycle Exhaust CONSTITUTE TAMPERING ARE THE Emissions FOLLOWING ACTS: Have your motorcycle inspected and repaired Removal of, or puncturing the muffler, ● by your dealer if you experience any of the baffles, header pipes or any other following symptoms: component which conducts exhaust gases.

  • Page 129: Catalytic Converter

    A defective catalytic converter contributes to air riding and turn off the engine. Have your pollution and can impair your engine's motorcycle serviced as soon as possible. performance. A replacement unit must be an original Honda part or equivalent.

  • Page 130: Oxygenated Fuels

    Oxygenated Fuels Oxygenated Fuels If you accidentally fill your fuel tank with an oxygenated fuel containing higher percentages, Some conventional fuels blended with alcohol you may experience performance problems. To or an ether compound are available in some resolve the problem, have your dealer drain the locales to help reduce emissions to meet clean fuel tank and replace with the correct fuel.

  • Page 131: Authorized Manuals

    Authorized Manuals Authorized Manuals These Honda manuals are written for the professional technician. However, if you possess The Service Manual used by your the proper tools, observe the safety standards, authorized dealer is available from your Honda and are mechanically capable, you should find dealer or Helm, Inc.

  • Page 132: Warranty Coverage And Service

    Service workmanship of your Honda. Your warranty coverage does not apply to the normal wear Coverage and deterioration associated with use of the Your new Honda is covered by the following motorcycle. warranties: Motorcycle Limited Warranty ● Your warranty coverage is not voided if you Emission Control System Warranty ●...
  • Page 133 If you believe you have a problem with your dealership or their designated representative. motorcycle, call the service department of your Honda dealer. Make an appointment for an inspection and diagnosis. You will be asked to authorize that inspection, and your dealer will return the results of the inspection.

  • Page 134: Honda Contacts

    Dealer name and address ● motorcycle or with your dealer, please send your comments to the following address: We will likely ask your Honda dealer to respond, Motorcycle Division, or possibly acknowledge your comments American Honda Motor Co., Inc., directly.
  • Page 135 The sales department offers the Honda Protection Plan to extend almost all of your warranty coverage. Your Honda dealer can also supply information about, riding events, and information about safety training available in your local area, and the Honda Rider's Club of America (USA only).

  • Page 136: Usa

    However, NHTSA cannot become involved in individual problems between you, your dealer, or American Honda Motor Co., Inc.

  • Page 137: Specifications

    Specifications Main Components ■ Minimum 9.35 ft (2.85 m) turning radius Overall length 86.2 in (2,190 mm) Displacement 28.7 cu-in (471 cm Overall width 32.3 in (820 mm) Bore x stroke 2.64 x 2.63 in (67.0 x 66.8 mm) Overall height 42.9 in (1,090 mm) Compression Wheelbase...
  • Page 138 Recommended service label, SAE 10W-30, JASO T 903 chain engine oil No. of links standard MA, Pro Honda GN4 4-stroke oil Drive (USA & Canada) or Honda 4-stroke oil, or sprocket Standard sprocket an equivalent motorcycle oil size Driven sprocket...
  • Page 139 Specifications Bulbs Torque Specifications ■ ■ Headlight 12 V-60/55 W Engine oil drain bolt 22 lbf·ft (30 N·m, 3.1 kgf·m) Brake light/Taillight 12 V-32/3 CP Oil filter 19 lbf·ft (26 N·m, 2.7 kgf·m) Front turn signal light 12 V-21/5 W x 2 Drive chain adjusting lock nut 15 lbf·ft (21 N·m, 2.1 kgf·m) Rear turn signal light 12 V-21 W x 2...
  • Page 140 Information Record Engine No. Color Label & Code Owner's Name Address City/State Phone Dealer's Name Address City/State Phone Service Manager...

  • Page 141: Index

    Index Clock ..............25 ABS (Anti-lock Brake System)....... 12 Clutch ABS (Anti-lock Brake System) Adjustment ............86 Indicator ............ 30, 96 Freeplay..............85 Accessories ............15 Color Label ............51 Air Cleaner ..........63, 73 Coolant............... 75 Authorized Manuals........127 Crankcase Breather .........
  • Page 142 Headlight Dimmer Switch ......32 Environment ........... 119 High Beam Indicator........30 Equipment High Coolant Temperature Indicator ..29 Owner’s Manual ..........40 Honda Contacts ..........130 Tool Kit..............39 Horn Button ............32 Flooded Engine ..........36 Ignition Cut-off System Fuel Banking Sensor..........
  • Page 143 Instruments, Controls, ＆Other Engine ............56, 69 Features ............113 Overheating ............94 Oxygenated Fuels.......... 126 Labels..............7 Load Limits ............16 Parking ............... 13 Loading Guidelines.......... 16 Parts Location........... 20 Low Oil Pressure Indicator ...... 29, 95 Passing Light Control Switch ......32 PGM-FI (Programmed Fuel Injection) Malfunction Indicator Lamp (MIL)..
  • Page 144 Removal Stopping Engine ........33, 113 Battery..............64 Storage Clip................. 66 Equipment ............39 Harness Band Clip..........66 Owner’s Manual ..........40 Seat................ 67 Tool Kit..............39 Side Cover ............68 Storing Your Motorcycle ......117 Repair Kit ............98 Switches .............
  • Page 145 Warning Indicators On or Flashing ..... 95 Warranty Coverage and Service ....128 Washing Your Motorcycle......114 Weight Limit ............. 16 Wheels Front Removal ............ 99 Rear Removal............ 102...
  • Page 146 California Proposition 65 Warning WARNING Operating, servicing and maintaining a passenger vehicle or off- road vehicle can expose you to chemicals including engine exhaust, carbon monoxide, phthalates, and lead, which are known to the State of California to cause cancer and birth defects or other reproductive harm.

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Cmx500a 2018

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