Honda Rebel 2020 Series Owner's Manual
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Honda Rebel 2020 Series Owner's Manual

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Contents
31MKGA30
2020 Rebel (CMX500/A)
MOM 17316 (1909)
P. 2
P. 20
P. 45
P. 97
P. 115
P. 138
P. 142

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Table of Contents
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  • Page 1: Table Of Contents

    Contents Vehicle Safety P. 2 Operation Guide P. 20 Maintenance P. 45 Troubleshooting P. 97 Information P. 115 Specifications P. 138 Index P. 142 31MKGA30 2020 Rebel (CMX500/A) MOM 17316 (1909)
  • Page 2 Welcome Congratulations on your purchase of a new When service is required, remember that Honda vehicle. Your selection of a Honda your Honda dealer knows your vehicle best. makes you part of a worldwide family of If you have the required mechanical “know- satisfied customers who appreciate Honda's how”...
  • Page 3 A Few Words About Safety DANGER Your safety, and the safety of others, is very important. Operating this vehicle safely is an You WILL be KILLED or SERIOUSLY important responsibility. HURT if you don’t follow instructions. To help you make informed decisions about WARNING safety, we have provided operating procedures and other information on safety...

  • Page 4: Vehicle Safety

    Vehicle Safety This section contains important information for safe riding of your vehicle. Please read this section carefully. Safety Guidelines ..........P. 3 Safety Labels............P. 7 Safety Precautions..........P. 9 Riding Precautions ..........P. 11 Accessories & Modifications......P. 15 Loading ..............

  • Page 5: Safety Guidelines

    Safety Guidelines Safety Guidelines Before Riding USA model (Model not equipped with Optional Follow these guidelines to enhance your safety: Passenger Seat Kit) Perform all routine and regular inspections Make sure that you are physically fit, mentally ● specified in this manual. focused and free of alcohol and drugs.
  • Page 6 Safety Guidelines Take Time to Learn & Practice Ride Defensively Even if you have ridden other vehicles, practice Always pay attention to other vehicles around riding in a safe area to become familiar with you, and do not assume that other drivers see how this vehicle works and handles, and to you.
  • Page 7 Safety Guidelines Never Carry a passenger Keep Your Honda in Safe Condition It's important to keep your vehicle properly USA model (Model not equipped with Optional Passenger Seat Kit) maintained and in safe riding condition. There are no handholds, seat, or footrests to Inspect your vehicle before every ride and carry a passenger.
  • Page 8 Safety Guidelines If you decide to continue riding, first turn the Never run your vehicle inside a garage or other ignition switch to the OFF position, and evaluate enclosure. the condition of your vehicle. Inspect for fluid WARNING leaks, check the tightness of critical nuts and Running the engine of your vehicle bolts, and check the handlebar, control levers, brakes, and wheels.

  • Page 9: Safety Labels

    Safety Labels Safety Labels serious injury. Read these labels carefully and don't remove them. Safety and information labels on your vehicle If a label comes off or becomes hard to read, provide important safety information and may contact your dealer for a replacement. warn you of potential hazards that could cause USA model (Model not equipped with Optional Passenger Seat Kit) shown Continued...
  • Page 10 Safety Labels USA model (Model not equipped with Optional Passenger Seat Kit) shown...

  • Page 11: Safety Precautions

    Safety Precautions Safety Precautions Protective Apparel USA model (Model not equipped with Optional Ride cautiously and keep your hands on the ● Passenger Seat Kit) handlebar and feet on the footpegs. Make sure that you are wearing an approved helmet, eye protection, and high-visibility Canada model and USA model equipped with ●...
  • Page 12 Safety Precautions Look for a DOT (Department of Gloves Transportation) certification label on any helmet Full-finger leather gloves with high abrasion you buy. resistance Boots or Riding Shoes WARNING Sturdy boots with non-slip soles and ankle protection Not wearing a helmet increases the Jacket and Pants chance of serious injury or death in a Protective, highly visible, long-sleeved jacket...

  • Page 13: Riding Precautions

    Riding Precautions Riding Precautions Exercise caution on low traction surfaces. ● The tires slip more easily on such surfaces and braking distances are Break-in Period longer. During the first 300 miles (500 km) of running, Avoid continuous braking. ● follow these guidelines to ensure your vehicle's Repeated braking, such as when future reliability and performance.
  • Page 14 Riding Precautions Anti-lock Brake System (ABS) Engine Braking Engine braking helps slow your vehicle down CMX500A only This model is equipped with an Anti-lock Brake when you release the throttle. For further System (ABS) designed to help prevent the slowing action, downshift to a lower gear. Use brakes from locking up during hard braking.
  • Page 15 Riding Precautions Parking with the Side Stand Parking Stop the engine. Park on a firm, level surface. ● Push the side stand down. If you must park on a slight incline or loose ● Slowly lean the vehicle to the left until its surface, park so that the vehicle cannot weight rests on the side stand.
  • Page 16 Riding Precautions Refueling and Fuel Guidelines Follow these guidelines to protect the engine, fuel system and catalytic converter: Use only unleaded gasoline. ● Use recommended octane number. Using ● lower octane gasoline will result in decreased engine performance. Do not use fuels containing a high ●...

  • Page 17: Accessories & Modifications

    We strongly advise that you do not add any seriously hurt or killed. accessories that were not specifically designed or approved for your vehicle by Honda or make Follow all instructions in this owner's modifications to your vehicle from its original manual regarding accessories and design.

  • Page 18: Loading

    Loading Loading WARNING USA model (Model not equipped with USA model (Model not equipped with ● Optional Passenger Seat Kit) Optional Passenger Seat Kit) Overloading, improper loading or Never carry a passenger. Your vehicle was carrying a passenger can cause a crash not designed to carry a passenger.
  • Page 19 (subject to applicable weight ratings) to and footpegs can result in serious injury also carry a passenger with the purchase and installation of the optional Honda Genuine or death to you and/or the passenger. Accessory Passenger Seat Kit, or equivalent parts specifically designed for this vehicle.
  • Page 20 Loading USA only The vehicle GVWR, weight ratings and tire load capacities can be found on the vehicle. Single Seat as produced. Single Seat Optional Honda Genuine Accessory Passenger Seat Kit shown. Passenger Seat Kit...
  • Page 21 BLANK PAGE...

  • Page 22: Operation Guide

    Parts Location Canada model and USA model equipped with Optional Passenger Seat Kit Fuse box (P.112) Battery (P.68) Seat (P.72) Front brake fluid reservoir (P.82) Front brake lever Throttle grip (P.93) Steering lock (P.38) Side cover (P.73) Engine oil fill cap (P.74) Engine oil level inspection window...
  • Page 23 Clutch lever (P.90) Ignition switch (P.37) Fuel fill cap (P.42) Air cleaner (P.78) Main fuse (P.114) Tool (P.43) Document bag (P.44) Rear suspension spring preload adjuster (P.96) Coolant reserve tank (P.80) Drive chain (P.86) Engine oil drain bolt (P.76) Crankcase breather (P.94) Side stand (P.85)
  • Page 24 Instruments SEL button SET button Display Check When the ignition switch is turned to the ON position, initial animation will show. If any part of these displays does not come on when it should, have your dealer check for problems.
  • Page 25 Clock (12-hour or 24-hour display) To set the clock: (P.30) Speedometer Odometer [TOTAL] & Tripmeter [TRIP A/B] & Average fuel mileage [AVG A/B] & Current fuel mileage & Reserve fuel consumption [RES] (P.24) Fuel gauge Remaining fuel when only 1st (E) segment starts Gear position indicator flashing: approximately 0.58 US gal (2.2 L) The gear position is shown in the gear...
  • Page 26 Instruments (Continued) Odometer [TOTAL] & Tripmeter [TRIP A/B] & Current fuel mileage & Average fuel mileage [AVG A/B] & Reserve fuel consumption [RES] The SEL button switches between the odometer, tripmeter A, tripmeter B, average fuel mileage A, average fuel mileage B, current fuel mileage and reserve fuel consumption. Tripmeter B Tripmeter A Reserve fuel...
  • Page 27 Odometer [TOTAL] Average fuel mileage [AVG A/B] Total distance ridden. When “------” is The average fuel mileage A will be based on displayed, go to your dealer for service. tripmeter A. Displays the average fuel mileage A since tripmeter A was reset. The average fuel mileage B will be based on Tripmeter [TRIP A/B] tripmeter B.
  • Page 28 Instruments (Continued) Current fuel mileage Reserve fuel consumption [RES] Displays the current instant fuel mileage. Displays the fuel consumption since the 1st Display range: 0.0 to 299.9 mile/gal (L/100km (E) segment of the fuel gauge starts flashing. or km/L) When the 1st (E) segment of the fuel gauge •...
  • Page 29 When they are reset, reset display appears at To reset the tripmeter [TRIP A/B] and each indication. Then, the display returns to average fuel mileage [AVG A/B] the last selected indication. To reset the tripmeter A and average fuel mileage A together, press and hold the SET button while the tripmeter A or average fuel mileage A is displayed.
  • Page 30 Instruments (Continued) To reset the tripmeter B and average fuel When they are reset, reset display appears at mileage B together, press and hold the SET each indication. Then, the display returns to button while the tripmeter B or average fuel the last selected indication.
  • Page 31 Display Setting Ordinary display Following items can be changed sequentially. • Time format setting Setting Mode • Clock setting Time format setting • Backlight brightness adjustment Clock setting • Changing of speed and mileage unit • Changing of fuel mileage meter unit (only Backlight brightness adjustment when km unit system is selected) Changing of speed and mileage unit...
  • Page 32 Instruments (Continued) In addition, to move the ordinary display at 1 Time format setting: display setting. You can switch the time format between 12 hour format or 24 hour format. • The buttons is not pressed for about 30 Turn the ignition switch to the ON position. seconds.
  • Page 33 2 Clock setting: Press SET button. The clock is set, and then the display moves to the backlight Press SEL button until the desired hour is brightness adjustment. displayed. Press and hold SEL button to advance the hour quickly. Press SET button. The minute digits start flashing.
  • Page 34 Instruments (Continued) 3 Backlight brightness adjustment: 4 Changing of speed and mileage unit: You can adjust the brightness to one of five Press SEL button to select either “mph” and “mile” or “km/h” and “km”. levels. Press SEL button. The brightness is switched. When the “km/h”...
  • Page 35 5 Changing of fuel mileage meter unit: The established setting can also be set by Press SEL button to select “km/L” or “L/ turning the ignition switch to the OFF 100km” . position. The control is automatically switched from the setting mode to the ordinary display if the button is not pressed for about 30 seconds.
  • Page 36 Indicators If one of these indicators does not come on when it should, have your dealer check for problems. High coolant temperature indicator If it comes on while riding: (P.99) PGM-FI (Programmed Fuel Injection) malfunction indicator lamp (MIL) Comes on briefly when the ignition switch is turned to the ON position with the engine stop switch in (Run) position.
  • Page 37 Left turn signal indicator High beam indicator Neutral indicator Comes on when the transmission is in Neutral. Right turn signal indicator ABS (Anti-lock Brake System) indicator CMX500A only Comes on when the ignition switch is turned to the ON position. Goes off when your speed reaches approximately 6 mph (10 km/h).
  • Page 38 Switches Engine stop switch Should normally remain in the (Run) position. In an emergency, switch to the (Stop) position (the starter motor will not operate) to stop the engine. Hazard switch Switchable when the ignition switch is in the ON position. Turn signal switch Pressing the switch turns the turn signal off.
  • Page 39 Ignition switch Turns electrical system Switches the electrical system on/off. on for starting/riding. Key can be removed when in the OFF position. Turns engine off. Continued...
  • Page 40 Switches (Continued) Steering Lock Locking Turn the handlebar all the way to the left. Lock the steering when parking to help Insert the ignition key in the steering lock. prevent theft. Push the ignition key down, and turn it 180 A U-shaped wheel lock or similar device is degrees clockwise.
  • Page 41 Starting the Engine Start your engine using the following NOTICE procedure, regardless of whether the engine • If the engine does not start within 5 seconds, is cold or warm. turn the ignition switch to the OFF position and wait 10 seconds before trying to start the engine again to recover battery voltage.
  • Page 42 Starting the Engine (Continued) If you cannot start the engine: If the engine does not start: With the throttle slightly open (about 1/8 in (3 Open the throttle fully and press the start button for 5 seconds. mm), without freeplay) while starting the Repeat the normal starting procedure.
  • Page 43 Shifting Gears Your vehicle transmission has 6 forward Recommended Shift Points gears in a one-down, five-up shift pattern. Shifting Up From 1st to 2nd 12 mph (20 km/h) From 2nd to 3rd 19 mph (30 km/h) From 3rd to 4th 25 mph (40 km/h) From 4th to 5th 31 mph (50 km/h)
  • Page 44 Refueling Ignition key Opening the Fuel Fill Cap Lock cover Open the lock cover, insert the ignition key, and turn it clockwise to open the fuel fill cap. Level plate Closing the Fuel Fill Cap After refueling, push the fuel fill cap closed until it locks.
  • Page 45 Storage Equipment Tool The tools are stored on the underside of the The 5 mm Hex wrench is stored behind the seat. right side cover. Store the tools and secure them with the To remove the 5 mm Hex wrench, loosen the rubber strap as shown.
  • Page 46 Storage Equipment (Continued) The fuse puller is stored on the battery cover Document Bag under the seat. The document bag is stored on the underside of the seat. Store the document bag and secure it with the rubber strap as shown. Canada model shown Document bag Fuse puller...

  • Page 47: Maintenance

    Please read “Importance of Maintenance” and “Maintenance Fundamentals” carefully before attempting any maintenance. Refer to “Specifications” for service data. An optional larger tool kit may be available. Check with your Honda dealer's parts department. Importance of Maintenance ......P. 46 Side Stand ............P. 85 Maintenance Schedule........

  • Page 48: Importance Of Maintenance

    Importance of Maintenance For information about the exhaust emission and Importance of Maintenance noise emission requirements of the U.S. Keeping your vehicle well-maintained is Environmental Protection Agency (EPA), the absolutely essential to your safety and to California Air Resources Board (CARB), and the protect your investment, obtain maximum Environment and Climate Change Canada performance, avoid breakdowns, and reduce air...
  • Page 49 Importance of Maintenance Follow these guidelines when performing Maintenance Safety maintenance. Always read the maintenance instructions Stop the engine and remove the key. ● before you begin each task, and make sure that Place your vehicle on a firm, level surface ●...

  • Page 50: Maintenance Schedule

    Maintenance work should be performed in owner. accordance with Honda's standards and specifications by properly trained and equipped technicians. Your dealer meets all of these requirements. All scheduled maintenance is considered a normal owner operating cost and will be charged to you by your dealer.
  • Page 51 Replace mechanically skilled. Lubricate Procedures are provided in an official Honda Service Clean Manual (2 P. 132). : Technical. In the interest of safety, have your vehicle serviced by your dealer.
  • Page 52 Maintenance Schedule Frequency Items × 1,000 mi Regular Refer to Replace page × 1,000 km 12.8 19.2 25.6 32.0 38.4 Drive Chain Every 600 mi (1,000 km): Brake Fluid 2 Years Brake Pads Wear Brake System Brake Light Switch Headlight Aim Clutch System Side Stand Suspension...

  • Page 53: Maintenance Record

    Maintenance Record Distance Odometer Date Performed By: Notes 600 miles (1,000 km) 4,000 miles (6,400 km) 8,000 miles (12,800 km) 12,000 miles (19,200 km) 16,000 miles (25,600 km) 20,000 miles (32,000 km) 24,000 miles (38,400 km) 28,000 miles (44,800 km) 32,000 miles (51,200 km) 36,000 miles (57,600 km) 40,000 miles (64,000 km)

  • Page 54: Maintenance Fundamentals

    Maintenance Fundamentals Pre-ride Inspection USA model (Model not equipped with Optional Passenger Seat Kit) To ensure safety, it is your responsibility to Check the following items if you are carrying a perform a pre-ride inspection and make sure cargo: that any problem you find is corrected. A pre- Canada model and USA model equipped with Optional Passenger Seat Kit ride inspection is a must, not only for safety, but...
  • Page 55 Maintenance Fundamentals Check the following items at regular intervals: Oil level is between the upper and lower ● level marks. P. 74 Brake fluid level is ● Front: above the LOWER level mark. P. 82 Rear: between the UPPER and LOWER level marks.
  • Page 56 Maintenance Fundamentals Periodic Checks You should also perform other periodic maintenance checks at least once a month regardless of how often you ride, or more often if you ride frequently. Also, check the odometer reading against the Maintenance Schedule and perform all maintenance that is due.
  • Page 57 Maintenance Fundamentals WARNING Replacing Parts Always use Honda Genuine Parts or their Installing non-Honda parts may make equivalents to ensure reliability and safety. your vehicle unsafe and cause a crash in When ordering colored components, specify which you can be seriously hurt or the model name, color, and code mentioned on killed.
  • Page 58 Maintenance Fundamentals What to do in an emergency Battery If any of the following occur, immediately see Your vehicle has a maintenance-free type your doctor. battery. You do not have to check the battery Electrolyte splashes into your eyes: ● electrolyte level or add distilled water.
  • Page 59 Maintenance Fundamentals WARNING Cleaning the Battery Terminals Remove the battery. P. 68 The battery gives off explosive If the terminals are starting to corrode and hydrogen gas during normal operation. are coated with a white substance, wash with warm water and wipe clean. A spark or flame can cause the battery If the terminals are heavily corroded, clean and polish the terminals with a wire brush or...
  • Page 60 Bump starting is also not 30 days using a charger designed specifically for recommended. your Honda, which can be purchased from your NOTICE dealer. Read the information that came with Installing non-Honda electrical accessories can...
  • Page 61 Maintenance Fundamentals Fuses Blown fuse Fuses protect the electrical circuits on your vehicle. If something electrical on your vehicle stops working, check for and replace any blown fuses. P. 112 Inspecting and Replacing Fuses Turn the ignition switch to the OFF position to NOTICE remove and inspect fuses.
  • Page 62 P. 139 higher oils, excluding oils marked as “Energy Conserving” or “Resource Conserving” on the If you use non-Honda engine oil, check the circular API service symbol. label to make sure that the oil satisfies all of the following standards:...
  • Page 63 Wipe up spills immediately and wash thoroughly. pins, has missing O-rings, or kinks, have the chain inspected by your dealer. Recommended brake fluid: Honda DOT 4 Brake Fluid or equivalent Also inspect the drive sprocket and driven WARNING sprocket. If either has worn or damaged teeth, have the sprocket replaced by your dealer.
  • Page 64 Use a soft brush if the chain is dirty. After cleaning, wipe dry and lubricate with the Recommended Coolant recommended lubricant. Pro Honda HP Coolant is a pre-mixed solution Recommended lubricant: of antifreeze and distilled water. Pro Honda HP Chain Lube or equivalent...
  • Page 65 Maintenance Fundamentals Tires (Inspecting/Replacing) NOTICE Using coolant not specified for aluminum engines Checking the Air Pressure or tap/mineral water can cause corrosion. Visually inspect your tires and use an air pressure gauge to measure the air pressure at Crankcase Breather least once a month or any time you think the tires look low.
  • Page 66 Maintenance Fundamentals WARNING Inspecting for Abnormal Wear Inspect the tires for Riding on tires that are excessively worn signs of abnormal wear or improperly inflated can cause a crash on the contact surface. in which you can be seriously hurt or killed.
  • Page 67 Always use the size and type of tires and load range. recommended in this owner's manual. Have the wheel balanced with Honda ● Genuine balance weights or equivalent after the tire is installed.
  • Page 68 Maintenance Fundamentals Tire Identification Number (TIN) Tire Service Life The tire identification number (TIN) is a group The service life of your tires is dependent on of numbers and letters located on the sidewall many factors, including, but not limited to, of the tire.
  • Page 69 Maintenance Fundamentals Air Cleaner This vehicle is equipped with a viscous type air cleaner element which cannot be cleaned with compressed air or otherwise without degrading its performance. If the filter becomes dirty, replace it with a new one.

  • Page 70: Removing & Installing Body Components

    Removing & Installing Body Components Battery Relay holders Connector holder Wire Removal harness Make sure the ignition switch is in the OFF position. Remove the seat. P. 72 Remove the data link connector while pressing its tab from the battery cover. CMX500A only Remove the air check connector while pressing its tab from the battery cover.
  • Page 71 Removing & Installing Body Components Battery Remove the clips. P. 71 Disconnect the positive + terminal from Disconnect the negative - terminal from the battery. the battery. Remove the battery taking care not to Pull up the battery cover. drop the terminal nuts. Battery Clips Battery...
  • Page 72 Removing & Installing Body Components Battery Installation Install the parts in the reverse order of removal. Always connect the positive + terminal first. Make sure that bolts and nuts are tight. Make sure the clock information is correct after the battery is reconnected. P.

  • Page 73: Clip

    Removing & Installing Body Components Clip Clip Harness Band Clip Removal Removal Press down on the center pin to release Pull the harness band clip while pressing the lock. both sides of the anchor. Pull the clip out of the hole. Center pin Anchor Installation...

  • Page 74: Seat

    Removing & Installing Body Components Seat Seat Removal Pull the rear corners of the seat up, then Seat Mounting bolts remove the mounting bolts using the provided 5 mm Hex wrench. P. 43 Pull the seat back and up. Installation Insert the tab into the recess.

  • Page 75: Side Cover

    Removing & Installing Body Components Side Cover Side Cover The right and left side covers can be removed in the same way. Grommets Removal Grasp the side cover. Remove the prongs from the grommets. Remove the side cover. Installation Install the parts in the reverse order of removal.

  • Page 76: Engine Oil

    Engine Oil Checking the Engine Oil Oil fill cap If the engine is cold, idle the engine for 3 to 5 minutes. Turn the ignition switch to the OFF position and wait for 2 to 3 minutes. Oil level inspection Place your vehicle in an upright position window Upper level...
  • Page 77 Engine Oil Adding Engine Oil Adding Engine Oil NOTICE Overfilling with oil or operating with insufficient oil can cause damage to your engine. Do not mix If the engine oil is below or near the lower different brands and grades of oil. They may level mark, add the recommended engine oil.
  • Page 78 Sealing washer Changing the oil and filter requires special tools. We recommend that you have your vehicle serviced by your dealer. Use a new Honda Genuine oil filter or equivalent specified for your model. Drain bolt NOTICE Using the wrong oil filter can result in serious damage to the engine.
  • Page 79 Engine Oil Changing Engine Oil & Filter Remove the oil filter with a filter wrench Install the new oil filter and tighten. and let the remaining oil drain out. Make Torque: 19 lbf·ft (26 N·m, 2.7 kgf·m) sure the prior seal is not stuck to the engine.

  • Page 80: Air Cleaner

    Air Cleaner Changing Air Cleaner Element Screws Use a new Honda Genuine air cleaner element or an equivalent specified for your vehicle. NOTICE Using the wrong air cleaner element may cause premature engine wear or performance problems. Remove the left side cover.
  • Page 81 Air Cleaner Changing Air Cleaner Element Remove the air cleaner element by Air cleaner housing releasing the slots from the tabs. Thoroughly clean the inside of the air cleaner housing. Install the new air cleaner element. Insert the air cleaner element at an angle as shown in the illustration (a).

  • Page 82: Coolant

    Coolant Checking the Coolant Reserve tank Check the coolant level in the reserve tank while the engine is cold. Place your vehicle on a firm, level surface. UPPER level Hold your vehicle in an upright position. Check that the coolant level is between the UPPER level and LOWER level marks on the reserve tank.
  • Page 83 Coolant Changing Coolant Remove the reserve tank cap and add Reserve tank cap fluid while monitoring the coolant level. Do not overfill above the UPPER level mark. Make sure no foreign objects enter the reserve tank opening. Securely reinstall the reserve tank cap. WARNING Removing the radiator cap while the engine is hot can cause the coolant to...

  • Page 84: Brakes

    Brakes Checking Brake Fluid If the brake fluid level in either reservoir is below the LOWER level mark or the brake lever and pedal freeplay becomes excessive, Place your vehicle in an upright position inspect the brake pads for wear. on a firm, level surface.
  • Page 85 Brakes Inspecting the Brake Pads Inspecting the Brake Pads Inspect the brake pads from below Front the brake caliper. Inspect the brake pads from the rear Check the condition of the brake pad wear Rear right of the vehicle. indicators. If necessary have the pads replaced by your The pads need to be replaced if a brake pad dealer.
  • Page 86 Brakes Adjusting the Brake Light Switch Adjusting the Brake Light Switch Check the operation of the brake light switch. Hold the brake light switch and turn the adjusting nut in the direction A if the switch operates too late, or turn the nut in the direction B if the switch operates too soon.

  • Page 87: Side Stand

    Side Stand Checking the Side Stand Sit on the vehicle, shift the transmission to Neutral, and raise the side stand. Start the engine, pull the clutch lever in, and shift the transmission into gear. Lower the side stand all the way. The engine should stop as you lower the side stand.

  • Page 88: Drive Chain

    Drive Chain Inspecting the Drive Chain Slack Check the drive chain slack at several points along the chain. If the slack is not constant at all points, some links may be kinked and binding. Have the chain inspected by your dealer. Shift the transmission to Neutral.
  • Page 89 Drive Chain Adjusting the Drive Chain Slack Adjusting the Drive Chain Slack Pulser ring CMX500A only Adjusting the chain requires special tools. Have the drive chain slack adjusted by your dealer. Wheel speed CMX500A only sensor When adjusting the drive chain slack, be CMX500A only Lock nut careful not to damage the wheel speed...
  • Page 90 Drive Chain Adjusting the Drive Chain Slack Turn both adjusting bolts an equal Hold the adjusting bolts and tighten the number of turns until the correct drive lock nuts. chain slack is obtained. Turn the adjusting To hold the adjusting bolt, use the bolts clockwise to tighten the chain.
  • Page 91 Drive Chain Adjusting the Drive Chain Slack If a torque wrench was not used for installation, see your dealer as soon as Red zone possible to verify proper assembly. Improper assembly may lead to loss of braking capacity. Checking the Drive Chain Wear Index mark Check the chain wear label when adjusting Adjusting plate...

  • Page 92: Clutch

    Clutch Checking the Clutch Check the clutch cable for kinks or signs of wear. If necessary have it replaced by your Checking the Clutch Lever Freeplay dealer. Lubricate the clutch cable with a Check the clutch lever freeplay. commercially available cable lubricant to Freeplay at the clutch lever: prevent premature wear and corrosion.
  • Page 93 Clutch Adjusting the Clutch Lever Freeplay Adjusting the Clutch Lever Upper lock nut Freeplay – Upper Adjustment Attempt adjustment with the upper clutch cable adjuster first. Loosen the upper lock nut. Turn the upper clutch cable adjuster until Upper clutch cable adjuster the freeplay is 3/8 - 13/16 in (10 - 20 mm).
  • Page 94 Clutch Adjusting the Clutch Lever Freeplay Loosen the upper lock nut and turn the Lower adjusting nut upper clutch cable adjuster all the way in (to provide maximum freeplay). Tighten the upper lock nut. Loosen the lower lock nut. Turn the lower adjusting nut until the clutch lever freeplay is 3/8 - 13/16 in (10 - –...

  • Page 95: Throttle

    Throttle Checking the Throttle Adjusting the Throttle Freeplay With the engine off, check that the throttle Slide the cable boot. rotates smoothly from fully closed to fully Loosen the lock nut. open in all steering positions and throttle Turn the adjuster until the freeplay is 1/16 freeplay is correct.

  • Page 96: Crankcase Breather

    Crankcase Breather Cleaning the Crankcase Breather Place a suitable container to receive deposits. Remove the crankcase breather tube plug from the tube. Drain deposits into a suitable container. Install the crankcase breather tube plug. Crankcase breather tube plug...

  • Page 97: Other Adjustments

    Other Adjustments Adjusting the Headlight Aim You can adjust vertical aim of the headlight for proper alignment. Turn the bolt in or out as necessary using the provided Phillips screwdriver. P. 43 Obey local laws and regulations. Bolt Lower Raise...

  • Page 98: Adjusting The Rear Suspension

    Other Adjustments Adjusting the Rear Suspension Adjusting the Rear Suspension NOTICE Attempting to adjust directly from 1 to 5 or 5 to 1 Spring Preload may damage the shock absorber. You can adjust the spring preload by the NOTICE adjuster to suit the load or the road surface. Do not turn the adjuster beyond its limits.

  • Page 99: Troubleshooting

    Troubleshooting Engine Will Not Start........P. 98 Blown Fuse............P. 112 Overheating (High coolant temperature indicator is on) ..........P. 99 Warning Indicators On or Flashing..... P. 100 Low Oil Pressure Indicator ......P. 100 PGM-FI (Programmed Fuel Injection) Malfunction Indicator Lamp (MIL)....P. 100 ABS (Anti-lock Brake System) Indicator ..

  • Page 100: Engine Will Not Start

    Engine Will Not Start Starter Motor Operates But Starter Motor Does Not Engine Does Not Start Operate Check the following items: Check the following items: Check the correct engine starting Check the correct engine starting ● ● sequence. P. 39 sequence.

  • Page 101: Overheating (High Coolant Temperature Indicator Is On)

    Overheating (High coolant temperature indicator is on) The engine is overheating when the following If the fan is not operating: occurs: Suspect a fault. Do not start the engine. High coolant temperature indicator Transport your vehicle to your dealer. ● comes on.

  • Page 102: Warning Indicators On Or Flashing

    Warning Indicators On or Flashing Low Oil Pressure Indicator If the engine oil level goes down rapidly, your vehicle may have a leak or another serious problem. Have your vehicle inspected by If the low oil pressure indicator comes on, your dealer.

  • Page 103: Abs (Anti-Lock Brake System) Indicator

    Warning Indicators On or Flashing ABS (Anti-lock Brake System) Indicator ABS (Anti-lock Brake System) If the ABS indicator stays on, your brakes will continue to work as a conventional system, Indicator but without the anti-locking function. CMX500A only The ABS indicator may flash if you turn the If the indicator operates in one of the rear wheel while the rear wheel is lifted off following ways, you may have a serious...

  • Page 104: Other Warning Indications

    Other Warning Indications Fuel Gauge Failure Indication If the fuel system has an error, the fuel gauge indicators will be displayed as shown in the illustrations. If this occurs, see your dealer as soon as possible.

  • Page 105: Tire Puncture

    Tire Puncture WARNING Repairing a puncture or removing a wheel requires special tools and technical expertise. Riding your vehicle with a temporary We recommend you have this type of service tire repair can be risky. If the temporary performed by your dealer. repair fails, you can crash and be After an emergency repair, always have the seriously injured or killed.
  • Page 106 Tire Puncture Removing Wheels Loosen the right and left axle pinch bolts. CMX500A only When removing and installing the wheel, be Support your vehicle securely and raise careful not to damage the wheel speed the front wheel off the ground using a sensor and pulser ring.
  • Page 107 Tire Puncture Removing Wheels Installation Align the end of the front axle shaft with Attach the side collars to the wheel. the surface of the fork leg. On the left side, place the wheel between Surface of the fork legs and insert the front axle fork leg shaft, through the left fork leg and wheel hub.
  • Page 108 Tire Puncture Removing Wheels Lower the front wheel on the ground. Apply the brake lever and pump the fork several times. Retighten the left axle pinch bolts. Torque: 16 lbf·ft (22 N·m, 2.2 kgf·m) Raise the front wheel off the ground again, and check that the wheel rotates freely after you release the brake.
  • Page 109 Tire Puncture Removing Wheels Rear Wheel Adjusting plate When using a maintenance stand, be careful Pulser ring not to damage the wheel speed sensor wire CMX500A only (CMX500A only) and brake hose. Removal Wheel speed Support your vehicle securely and raise sensor the rear wheel off the ground using a CMX500A only...
  • Page 110 Tire Puncture Removing Wheels Remove the rear axle shaft, chain NOTICE adjusting plates, brake caliper bracket, When installing a wheel or caliper into original position, carefully fit the brake disc between the rear wheel and side collars. pads to avoid scratching them. Support the brake caliper assembly so that it doesn’t hang from the brake Make sure that the lug on the swingarm is...
  • Page 111 Tire Puncture Removing Wheels Adjust the drive chain. P. 87 After installing the wheel, apply the brake Hold the adjusting bolts and tighten the pedal several times, then check if the lock nuts. wheel rotates freely. Recheck the wheel if To hold the adjusting bolt, use the the brake drags or if the wheel does not provided 5 mm Hex wrench.

  • Page 112: Electrical Trouble

    Electrical Trouble Battery Goes Dead Burned-out Light Bulb Charge the battery using a motorcycle All light bulbs on the vehicle are LEDs. If battery charger. there is an LED which is not turned on, see Remove the battery from the vehicle before your dealer for servicing.
  • Page 113 Electrical Trouble Burned-out Light Bulb Headlight/Front Turn Signal/ Brake Light/Taillight/Rear Turn Position Light Signal/License Plate Light Headlight Rear turn signals License plate light Brake light/taillight The brake light, taillight, rear turn signals and Front turn signals/position lights license plate light use several LEDs. The headlight, front turn signals and position If there is an LED which is not turned on, see lights use several LEDs.

  • Page 114: Blown Fuse

    Electrical Trouble Blown Fuse Blown Fuse CMX500 Spare fuses are provided in the fuse box. Before handling fuses, see “Inspecting and Replacing Fuses.” P. 59 CMX500A Spare fuses are provided in the fuse Fuse Box Fuses box and on the battery cover (to access the spare fuse, open the cover).
  • Page 115 Electrical Trouble Blown Fuse CMX500 CMX500A Fuse box Fuse box Spare fuses covers covers Spare fuses Fuse box covers Continued...
  • Page 116 Electrical Trouble Blown Fuse Main Fuse Pull the main fuse out and check for a blown fuse. Always replace a blown fuse Main fuse Wire connector with a spare fuse of the same rating. Spare main fuse is provided in the starter magnetic switch.

  • Page 117: Information

    Vehicle Identification Number..... P. 125 Emission Control Systems ......P. 126 Catalytic Converter ......... P. 130 Oxygenated Fuels..........P. 131 Authorized Manuals ........P. 132 Warranty Coverage and Service ....P. 133 Honda Contacts ..........P. 135 Reporting Safety Defects ..... P. 137...

  • Page 118: Keys

    Keys Keys Ignition Key/Steering Lock Key Be sure to record the key number provided with the key number plate. Store the spare key and key number in a safe location. To make a duplicate, take the spare key or the key number to your dealer.

  • Page 119: Instruments, Controls, & Other Features

    Instruments, Controls, & Other Features Instruments, Controls, & Odometer Other Features The display locks at 999,999 when the read-out exceeds 999,999. Ignition Switch Leaving the ignition switch in the ON position Tripmeter with the engine stopped will drain the battery. The tripmeters return to 0.0 when each read- out exceeds 9,999.9.
  • Page 120 Instruments, Controls, & Other Features Ignition Cut-off System Assist-slipper Clutch System A banking (lean angle) sensor automatically The assist-slipper clutch system helps to prevent stops the engine and fuel pump if the vehicle the rear tire from locking up when the falls over.

  • Page 121: Caring For Your Vehicle

    Frequent cleaning and polishing is important to After the vehicle dries, lubricate any moving ensure the life of your Honda. A clean vehicle parts. makes it easier to spot potential problems.
  • Page 122 Caring for Your Vehicle Washing Precautions Do not direct water at the air cleaner: ● Water in the air cleaner can prevent the Follow these guidelines when washing: engine from starting. Do not use high-pressure washers: ● Do not direct water near the headlight: High-pressure water cleaners can ●...
  • Page 123 Caring for Your Vehicle Aluminum Components Exhaust Pipe and Muffler Aluminum will corrode from contact with dirt, When the exhaust pipe and muffler are painted, mud, or road salt. Clean aluminum parts do not use a commercially available abrasive regularly and follow these guidelines to avoid kitchen cleaning compound.

  • Page 124: Storing Your Vehicle

    Coat chrome pieces with rust-inhibiting oil. For more information about storage, Canada Lubricate the drive chain. P. 61 visit our website at www.honda.ca and look up ● Place your vehicle on a maintenance stand “Storage Tips” under the “Honda Warranty” in ●...

  • Page 125: Transporting Your Vehicle

    Transporting Your Vehicle Transporting Your Vehicle If your vehicle needs to be transported, it should be carried on a motorcycle trailer or a flatbed truck or trailer that has a loading ramp or lifting platform, and motorcycle tie-down straps. Never try to tow your vehicle with a wheel or wheels on the ground.

  • Page 126: You & The Environment

    You & the Environment You & the Environment Recycle Wastes Put oil and other toxic wastes in approved Owning and riding a vehicle can be enjoyable, containers and take them to a recycling center. but you must do your part to protect the Call your local or state office of public works or environment.

  • Page 127: Vehicle Identification Number

    Vehicle Identification Number Vehicle Identification Number The VIN and engine serial number uniquely identify your vehicle and are required in order to register your vehicle. They may also be required when ordering replacement parts. You should record these numbers and keep them in a safe place.

  • Page 128: Emission Control Systems

    Your vehicle engine emits combustion Compliance with the terms of the byproducts, including carbon monoxide (CO), Distributor's Warranties for Honda Motorcycle oxides of nitrogen (NOx), and hydrocarbons Emission Control Systems is necessary in order (HC). Gasoline evaporation also emits to maintain a valid emissions system warranty.
  • Page 129 Emission Control Systems Ignition Timing Control System Noise Emission Requirements The ignition timing control system adjusts the The EPA requires that vehicles built after ignition timing to reduce the amount of HC, January 1, 1983 comply with applicable noise CO, and NOx produced. emission standards for one year or 3,730 miles (6,000 km) after the time of purchase when Secondary Air Injection System...
  • Page 130 Emission Control Systems Crankcase Emissions Control System Noise Emission Control System The engine is equipped with a closed crankcase TAMPERING WITH THE NOISE CONTROL system to prevent discharging crankcase SYSTEM IS PROHIBITED: emissions into the atmosphere. Blow-by gas is U. S. federal law prohibits, and Canadian returned to the combustion chamber through provincial laws may prohibit, the following acts the crankcase breather hose, air cleaner...
  • Page 131 Emission Control Systems AMONG THOSE ACTS PRESUMED TO Problems Affecting Vehicle Exhaust CONSTITUTE TAMPERING ARE THE Emissions FOLLOWING ACTS: Have your vehicle inspected and repaired by Removal of, or puncturing the muffler, ● your dealer if you experience any of the baffles, header pipes or any other following symptoms: component which conducts exhaust gases.

  • Page 132: Catalytic Converter

    A defective catalytic converter contributes to air riding and turn off the engine. Have your pollution and can impair your engine's vehicle serviced as soon as possible. performance. A replacement unit must be an original Honda part or equivalent.

  • Page 133: Oxygenated Fuels

    Oxygenated Fuels Oxygenated Fuels If you accidentally fill your fuel tank with an oxygenated fuel containing higher percentages, Some conventional fuels blended with alcohol you may experience performance problems. To or an ether compound are available in some resolve the problem, have your dealer drain the locales to help reduce emissions to meet clean fuel tank and replace with the correct fuel.

  • Page 134: Authorized Manuals

    Authorized Manuals Authorized Manuals These Honda manuals are written for the professional technician. However, if you possess The Service Manual used by your the proper tools, observe the safety standards, authorized dealer is available from your Honda and are mechanically capable, you should find dealer or Helm, Inc.

  • Page 135: Warranty Coverage And Service

    Service workmanship of your Honda. Your warranty coverage does not apply to the normal wear Coverage and deterioration associated with use of the Your new Honda is covered by the following vehicle. warranties: Vehicle Limited Warranty ● Your warranty coverage is not voided if you Emission Control System Warranty ●...
  • Page 136 If you believe you have a problem with your dealership or their designated representative. vehicle, call the service department of your Honda dealer. Make an appointment for an inspection and diagnosis. You will be asked to authorize that inspection, and your dealer will return the results of the inspection.

  • Page 137: Honda Contacts

    Dealer name and address ● or with your dealer, please send your comments to the following address: We will likely ask your Honda dealer to respond, Motorcycle Division, or possibly acknowledge your comments American Honda Motor Co., Inc., directly.
  • Page 138 Honda Contacts Your Honda Dealer The service department of your Honda dealer offers trained personnel to perform regular maintenance and most repairs. It has the latest available service information from Honda and also handles warranty inspections and repairs. The parts department offers Honda Genuine...

  • Page 139: Usa

    However, NHTSA cannot become involved in individual problems between you, your dealer, or American Honda Motor Co., Inc.

  • Page 140: Specifications

    Specifications Main Components ■ Minimum 9.2 ft (2.8 m) turning radius Overall length 86.8 in (2,205 mm) Displacement 28.7 cu-in (471 cm Overall width 32.3 in (820 mm) Bore x stroke 2.64 x 2.63 in (67.0 x 66.8 mm) Overall height 42.9 in (1,090 mm) Compression Wheelbase...
  • Page 141 Recommended service label, SAE 10W-30, JASO T 903 chain engine oil No. of links standard MA, Pro Honda GN4 4-stroke oil Drive (USA & Canada) or Honda 4-stroke oil, or sprocket Standard sprocket an equivalent motorcycle oil size Driven sprocket...
  • Page 142 Specifications Bulbs Torque Specifications ■ ■ Headlight Engine oil drain bolt 22 lbf·ft (30 N·m, 3.1 kgf·m) Brake light/Taillight Oil filter 19 lbf·ft (26 N·m, 2.7 kgf·m) Front turn signal/Position light LED Drive chain adjusting lock nut 15 lbf·ft (21 N·m, 2.1 kgf·m) Rear turn signal Rear wheel axle nut 65 lbf·ft (88 N·m, 9.0 kgf·m)
  • Page 143 Information Record Engine No. Color Label & Code Owner's Name Address City/State Phone Dealer's Name Address City/State Phone Service Manager...

  • Page 144: Index

    Index ABS (Anti-lock Brake System)....... 12 Catalytic Converter........130 ABS (Anti-lock Brake System) Clip ..............71 Indicator ..........35, 101 Clutch Accessories ............15 Adjustment ............91 Air Cleaner ..........67, 78 Freeplay..............90 Authorized Manuals........132 Color Label ............55 Average Fuel Mileage ........
  • Page 145 Headlight Dimmer Switch ......36 Equipment High Beam Indicator........35 Owner’s Manual ..........44 High Coolant Temperature Indicator ..34 Tool ............... 43 Honda Contacts ..........135 Horn Button ............36 Flooded Engine ..........40 Fuel Ignition Cut-off System Gauge ..............23 Banking Sensor..........
  • Page 146 Instruments, Controls, ＆Other Features ............117 Odometer..........24, 25, 117 Engine ............60, 74 Labels..............7 Overheating ............99 Load Limits ............16 Oxygenated Fuels.......... 131 Loading Guidelines.......... 16 Low Oil Pressure Indicator ....34, 100 Parking ............... 13 Parts Location........... 20 Maintenance Passing Light Control Switch ......
  • Page 147 Removal Stopping Engine ........37, 117 Battery..............68 Storage Clip................. 71 Equipment ............43 Harness Band Clip..........71 Owner’s Manual ..........44 Seat................ 72 Tool ............... 43 Side Cover ............73 Storing Your Vehicle ........122 Repair Kit ............103 Switches .............
  • Page 148 Warning Indicators On or Flashing ... 100 Warranty Coverage and Service ....133 Washing Your Vehicle ........119 Weight Limit ............. 16 Wheels Front Removal ..........104 Rear Removal............ 107...
  • Page 149 California Proposition 65 Warning WARNING: Operating, servicing and maintaining a passenger vehicle or off-highway motor vehicle can expose you to chemicals including engine exhaust, carbon monoxide, phthalates, and lead, which are known to the State of California to cause cancer and birth defects or other reproductive harm.

This manual is also suitable for:

Rebel cmx500 2020Rebel cmx500a 2020

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