Honda Rebel 250 2016 Owner's Manual
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Honda Rebel 250 2016 Owner's Manual

Honda Rebel 250 2016 Owner's Manual

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Contents
31K17640
Rebel (CMX250)
P. 2
P. 16
P. 31
P. 78
P. 92
P. 113
P. 117
MOM 15509 (1506)

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Table of Contents
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Summary of Contents for Honda Rebel 250 2016

  • Page 1: Table Of Contents

    Contents Motorcycle Safety P. 2 Operation Guide P. 16 Maintenance P. 31 Troubleshooting P. 78 Information P. 92 Specifications P. 113 Index P. 117 31K17640 Rebel (CMX250) MOM 15509 (1506)
  • Page 2 Honda dealer knows your motorcycle Honda motorcycle. Your selection of a best. If you have the required mechanical Honda makes you part of a worldwide family “know-how” and tools, you can purchase an of satisfied customers who appreciate official Honda Service Manual to help you Honda’s reputation for building quality into...

  • Page 3: Motorcycle Safety

    A Few Words About Safety Your safety, and the safety of others, is very DANGER important. Operating this motorcycle safely is You WILL be KILLED or SERIOUSLY an important responsibility. HURT if you don’t follow instructions. To help you make informed decisions about safety, we have provided operating WARNING procedures and other information on safety...
  • Page 4 Motorcycle Safety This section contains important information for safe riding of your motorcycle. Please read this section carefully. Safety Guidelines .........P. 3 Safety Labels ..........P. 7 Safety Precautions ........P. 9 Riding Precautions ........P. 10 Accessories & Modifications......P. 13 Loading ............P. 14...

  • Page 5: Safety Guidelines

    Safety Guidelines Safety Guidelines Before Riding Make sure that you are physically fit, mentally Follow these guidelines to enhance your safety: focused and free of alcohol and drugs. Check ● Perform all routine and regular inspections that you and your passenger are both wearing specified in this manual.
  • Page 6 Safety Guidelines We recommend that all riders take a certified Make Yourself Easy to See course approved by the Motorcycle Safety Make yourself more visible, especially at night, Foundation (MSF). New riders should start with by wearing bright reflective clothing, the basic course, and even experienced riders positioning yourself so other drivers can see will find the advanced course beneficial.
  • Page 7 Safety Guidelines check the tightness of critical nuts and bolts, Keep Your Honda in Safe Condition and check the handlebar, control levers, brakes, It’s important to keep your motorcycle properly and wheels. Ride slowly and cautiously. maintained and in safe riding condition.
  • Page 8 Safety Guidelines Carbon Monoxide Hazard WARNING Exhaust contains poisonous carbon monoxide, Carbon monoxide gas is toxic. a colorless, odorless gas. Breathing carbon Breathing it can cause monoxide can cause loss of consciousness and unconsciousness and even kill you. may lead to death. Avoid any areas or activities that If you run the engine in confined or even partly enclosed area, the air you breathe could contain...

  • Page 9: Safety Labels

    Safety Labels Safety Labels hazards that could cause serious injury. Read these labels carefully and don’t remove them. Safety and information labels on your If a label comes off or becomes hard to read, motorcycle provide important safety contact your dealer for a replacement. information and may warn you of potential continued...
  • Page 10 Safety Labels...

  • Page 11: Safety Precautions

    Safety Precautions Safety Precautions ● Face shield with unobstructed field of vision or other approved eye protection. ● Ride cautiously and keep your hands on the handlebar and feet on the footpegs. Look for a DOT (Department of Transportation) ● Keep passenger’s hands onto the seat strap certification label on any helmet you buy.

  • Page 12: Riding Precautions

    Riding Precautions ❙ Riding Precautions Boots or Riding Shoes Sturdy boots with non-slip soles and ankle protection Break-in Period ❙ During the first 300 miles (500 km) of running, Jacket and Pants follow these guidelines to ensure your Protective, highly visible, long-sleeved jacket motorcycle’s future reliability and performance.
  • Page 13 Riding Precautions ❙ ● Exercise caution on low traction surfaces. Wet or Rainy Conditions The tires slip more easily on such surfaces Road surfaces are slippery when wet, and wet and braking distances are longer. brakes further reduce braking efficiency. ●...
  • Page 14 Riding Precautions ● To reduce the likelihood of theft, always lock Refueling and Fuel Guidelines the handlebar and remove the key when Follow these guidelines to protect the engine: leaving the motorcycle unattended. ● Use only unleaded gasoline. Use of an anti-theft device is also ●...

  • Page 15: Accessories & Modifications

    Honda or make modifications to your motorcycle from its Follow all instructions in this owner’s original design.

  • Page 16: Loading

    Loading Loading ● Carrying extra weight affects your motorcycle’s handling, braking and stability. Always ride at a safe speed for the load you are carrying. ● Avoid carrying an excessive load and keep within specified load limits. Maximum weight capacity P. 113 ●...

  • Page 17: Operation Guide

    Parts Location Fuse box (P90) (P50) Battery (P91) Main fuse Front brake fluid reservoir (P59) Throttle grip (P74) Spark plug (P52) Engine oil fill cap/dipstick (P54) Throttle stop screw (P57) (engine idle speed) (P75) Crankcase breather Rear suspension spring preload adjuster (P77)
  • Page 18 (P52) Spark plug (P71) Clutch lever Fuel fill cap (P26) (P22) Fuel valve Air cleaner (P58) Rear suspension spring (P77) preload adjuster Drive chain (P67) Side stand (P66) (P25) Shift lever Engine oil drain bolt (P56)
  • Page 19 Instruments and Indicators If one of these indicators does not come on when it should, have your dealer check for problems. Speedometer Gear range indicator Shows proper speed range for each gear. Odometer Total distance ridden. Tripmeter Distance ridden since tripmeter was reset. Turn signal indicator Neutral indicator Comes on when the transmission is in...
  • Page 20 Tripmeter reset knob The tripmeter reset knob is used to reset the tripmeter to zero (0) by turning the knob in the direction shown in the illustration.
  • Page 21 Switches Engine stop switch Should normally remain in the position. In an emergency, switch to the off position to stop Horn button the engine. Turn signal switch Start button Pressing the switch turns the turn Headlight turns off when signal off. operating the starter motor.
  • Page 22 Ignition switch Turns electrical system Switches the electrical system on/off. on for starting/riding. Key can be removed when in the OFF position. Turns engine off. ❙ Steering Lock Locking Lock the steering when parking to help Turn the handlebar all the way to the left. prevent theft.
  • Page 23 Fuel Valve The three-way fuel valve is used to control the flow of fuel from the fuel tank to the carburetor. ON: normal position for riding. OFF: for parking, storing, or transportation. RES: for extra fuel to get to a gas station for refueling.
  • Page 24 Starting the Engine Start your engine using the following NOTICE procedure. • If the engine does not start within 5 seconds, turn the ignition off and wait 10 seconds before trying to start the engine again to recover battery voltage. Fully •...
  • Page 25 Starting the Engine (Continued) Low Air Temperature 10 ºC (50 ºF) Pull the choke lever back all the way to fully or Below: on, if the engine is cold. Follow steps 1-6 under “Normal Air Start the engine, leaving the throttle closed. Temperature.”...
  • Page 26 Shifting Gears ❙ Your motorcycle transmission has 5 forward Recommended Shift Points gears in a one-down, four-up shift pattern. Shifting Up From 1st to 2nd 12 mph (20 km/h) From 2nd to 3rd 19 mph (30 km/h) From 3rd to 4th 25 mph (40 km/h) From 4th to 5th 31 mph (50 km/h)
  • Page 27 Refueling The tank should be refilled as soon as Lower edge of filler neck possible after switching to reserve, and the Fuel fill cap fuel valve should be returned to the ON Ignition key position after refueling to avoid running out of fuel with no reserve.
  • Page 28 Closing the Fuel Fill Cap WARNING After refueling, align the fuel fill cap latch Gasoline is highly flammable and with the slot in the filler neck. Push the fuel explosive. You can be burned or fill cap into the filler neck until it snaps seriously injured when handling fuel.
  • Page 29 Storage Equipment ❙ Helmet Holder Locking The helmet holder is located on the left side Hang your helmet on the holder pin. below the seat. Push in the holder pin and remove the ignition key. Helmet holder Holder pin WARNING Turn Riding with a helmet attached to the holder can interfere with the rear...
  • Page 30 ❙ Tool Kit Opening the Tool Kit Compartment The tool kit is stored in the tool kit Insert the ignition key into the key slot on compartment located beside the right side the compartment cover. cover. Turn the ignition key clockwise. Remove the compartment cover.
  • Page 31 Storage Equipment (Continued) Document Bag The document bag is located on the inside of the left side cover. Document bag Left side cover Be careful not to flood this area when washing your motorcycle. ❙ Removing the left side cover (P51)

  • Page 32: Maintenance

    Maintenance Please read “Importance of Maintenance” and “Maintenance Fundamentals” carefully before attempting any maintenance. Refer to “Specifications” for service data. An optional larger tool kit may be available. Check with your dealer’s parts department. Importance of Maintenance ..... P. 32 Drive Chain ..........P.

  • Page 33: Importance Of Maintenance

    Importance of Maintenance For information about the exhaust emission and Importance of Maintenance noise emission requirements of the U.S. Keeping your motorcycle well-maintained is Environmental Protection Agency (EPA) and the absolutely essential to your safety and to California Air Resources Board (CARB). P.
  • Page 34 Importance of Maintenance Maintenance Safety Always read the maintenance instructions before you begin each task, and make sure that you have the tools, parts, and skills required. We cannot warn you of every conceivable hazard that can arise in performing maintenance.

  • Page 35: Maintenance Schedule

    If you sell the motorcycle, these receipts should be transferred with the Maintenance work should be performed in motorcycle to the new owner. accordance with Honda’s standards and specifications by properly trained and equipped technicians. Your dealer meets all of these requirements. Keep an accurate record of maintenance to help ensure that your motorcycle is properly maintained.
  • Page 36 : Intermediate. We recommend service by your dealer, unless : Technical. In the interest of safety, have your motorcycle you have the necessary tools and are mechanically skilled. serviced by your dealer. Procedures are provided in an official Honda Service Manual P. 107). continued...
  • Page 37 Maintenance Schedule Frequency Odometer Reading* × 1,000 mi Refer to page Items × 1,000 km 12.8 19.2 25.6 32.0 38.4 Drive Chain Every 500 mi (800 km): Brake Fluid* Brake Shoes/Pads Wear 60, 64 Brake System Brake light Switch Headlight Aim Clutch System Side Stand Suspension...

  • Page 38: Maintenance Fundamentals

    Maintenance Fundamentals ● Cargo is secured properly. Pre-ride Inspection ● Suspension spring preload is adjusted to To ensure safety, it is your responsibility to suit load. P. 77 perform a pre-ride inspection and make sure that any problem you find is corrected. A pre- Check the following items after you get on ride inspection is a must, not only for safety, your motorcycle:...
  • Page 39 Maintenance Fundamentals Periodic Checks You should also perform other periodic maintenance checks at least once a month regardless of how often you ride, or more often if you ride frequently. Also, check the odometer reading against the Maintenance Schedule and perform all maintenance that is due.
  • Page 40 Maintenance Fundamentals Replacing Parts Color label Always use Honda Genuine Parts or their equivalents to ensure reliability and safety. When ordering colored components, specify the model name, color, and code mentioned on the color label. The color label is attached to the air cleaner housing cover behind the left side cover.
  • Page 41 Maintenance Fundamentals ● Electrolyte splashes into your mouth: Battery Rinse mouth thoroughly with water, and Your motorcycle has a maintenance-free type do not swallow. battery. You do not have to check the battery WARNING electrolyte level or add distilled water. Clean the battery terminals if they become dirty or The battery gives off explosive corroded.
  • Page 42 30 days using a charger designed specifically for 3. If the terminals are heavily corroded, clean your Honda, which can be purchased from your and polish the terminals with a wire brush or dealer. Read the information that came with sandpaper.
  • Page 43 Jump starting using an automobile battery can damage your motorcycle’s electrical system and is not recommended. Bump starting is also not recommended. NOTICE Installing non-Honda electrical accessories can overload the electrical system, discharging the battery and possibly NOTICE damaging the system.
  • Page 44 P. 114 higher oils, excluding oils marked as “Energy Conserving” or “Resource Conserving” on the If you use non-Honda engine oil, check the label circular API service symbol. to make sure that the oil satisfies all of the following standards: ●...
  • Page 45 NOTICE have the sprocket replaced by your dealer. Brake fluid can damage plastic and painted surfaces. Wipe up spills immediately and wash thoroughly. Recommended brake fluid: Honda DOT 3 or DOT 4 Brake Fluid or equivalent Normal Worn Damaged (GOOD)
  • Page 46 After cleaning, wipe dry and lubricate with the Avoid getting lubricant on the brakes or tires. recommended lubricant. Avoid applying excess chain lubricant to prevent spray onto your clothes and the motorcycle. Recommended lubricant: Pro Honda HP Chain Lube or equivalent...
  • Page 47 Maintenance Fundamentals ❙ Inspecting for Damage Crankcase Breather Inspect the tires for Service more frequently when riding in rain, at cuts, slits, or cracks full throttle, or after the motorcycle is washed that exposes fabric or or overturned. Service if the deposit level can be cords, or nails or seen in the transparent section of the drain other foreign objects...
  • Page 48 Maintenance Fundamentals ❙ Inspecting Tread Depth WARNING Inspect the tread wear indicators. If they become visible, replace the tires immediately. Riding on tires that are excessively For safe riding, you should replace the tires worn or improperly inflated can cause when the minimum tread depth is reached.
  • Page 49 Maintenance Fundamentals ● Have the wheel balanced with Honda Tire Service Life Genuine balance weights or equivalent after The service life of your tires is dependent on the tire is installed. many factors, including, but not limited to, ● Remember to replace the inner tube riding habits, road conditions, vehicle loading, whenever you replace a tire.
  • Page 50 Maintenance Fundamentals ❙ Tire Identification Number (TIN) Air Cleaner The tire identification number (TIN) is a group of This motorcycle is equipped with a viscous type numbers and letters located on the sidewall of air cleaner element which cannot be cleaned the tire.

  • Page 51: Removing & Installing Body Components

    Removing & Installing Body Components Battery 2. Release the rings and remove the rubber band. 3. Disconnect the negative terminal from the battery. Rubber band 4. Disconnect the positive terminal from the battery. 5. Remove the battery taking care not to drop the terminal nuts.

  • Page 52: Side Cover

    Removing & Installing Body Components Side Cover Side Cover The right and left side covers can be removed in the same manner. Left ❙ Prongs Removal 1. Remove the screw. Side cover 2. Remove the prongs from the grommets. ❙ Installation 1.

  • Page 53: Spark Plug

    Spark Plug Checking Spark Plug For the recommended spark plugs, see “Specifications.” P. 114 Use only the recommended type of spark plugs in the recommended heat range. NOTICE Using a spark plug with an improper heat range can Spark plug cap cause engine damage.
  • Page 54 Spark Plug Checking Spark Plug 5. Check the spark plug gap using a wire- 7. Install the spark plugs. With the plug type feeler gauge. washers attached, thread the spark plugs If adjustment is necessary, bend the in by hand to prevent cross-threading. side electrode carefully.

  • Page 55: Engine Oil

    Engine Oil Checking the Engine Oil Upper 1. If the engine is cold, idle the engine for level 3 to 5 minutes. 2. Turn the ignition switch off, and wait for Lower level 2 to 3 minutes. 3. Place your motorcycle in an upright position on a firm, level surface.
  • Page 56 Engine Oil Adding Engine Oil Adding Engine Oil 2. Securely reinstall the oil fill cap/dipstick. NOTICE If the engine oil is below or near the lower Overfilling with oil or operating with insufficient oil can level mark, add the recommended engine oil. cause damage to your engine.
  • Page 57 Engine Oil Changing Engine Oil Changing Engine Oil 7. Fill the crankcase with the recommended oil ( P. 43, 114) and install the oil fill cap/ Changing the oil requires special tools. We dipstick. recommend that you have your motorcycle Required oil serviced by your dealer.

  • Page 58: Engine Idle Speed

    Engine Idle Speed Adjusting the Engine Idle Speed 1. Warm up the engine, place the motorcycle on its side stand. The best way to assure proper carburetion is 2. Connect a tachometer to the engine. to see your dealer for regularly scheduled 3.

  • Page 59: Air Cleaner

    Air Cleaner Changing Air Cleaner Element Air cleaner housing cover Use a new Honda Genuine air cleaner element or an equivalent specified for your motorcycle. NOTICE Using the wrong air cleaner element may cause premature engine wear or performance problems.

  • Page 60: Brakes

    Brakes Checking the Front Brake Fluid Front brake fluid reservoir 1. Place your motorcycle in an upright position on a firm, level surface. 2. Check that the brake fluid reservoir is horizontal and that the fluid level is above the LOWER level mark. If the brake fluid level in the reservoir is below the LOWER level mark or the brake LOWER level mark...
  • Page 61 Brakes Inspecting the Front Brake Pads Inspecting the Front Brake Pads Brake pads Check the condition of the brake pad wear indicators. The pads need to be replaced if a brake pad is worn to the indicator. Wear indicator Wear indicator Inspect the brake pads from below the brake caliper.
  • Page 62 Brakes Adjusting the Rear Brake Pedal Height Adjusting the Rear Brake Pedal Inspecting the Rear Brake Pedal Height Freeplay The stopper bolt is provided to allow 1. Place your motorcycle on its side stand on adjustment of the pedal height. a firm, level surface.
  • Page 63 Brakes Adjusting the Rear Brake Pedal Freeplay Adjusting the Rear Brake Pedal Brake arm pin Freeplay Decrease Freeplay Make sure the cut-out on the adjusting nut is seated on the brake arm pin when adjusting Adjusting nut the freeplay. Increase Freeplay Adjusting nut Brake arm pin...
  • Page 64 Brakes Adjusting the Rear Brake Pedal Freeplay 3. Push the brake arm to confirm that there NOTICE is a gap between the rear brake adjusting Do not turn the adjuster beyond its natural limits. nut and brake arm pin. Brake arm Push Adjusting Brake arm...
  • Page 65 Brake panel See your dealer for this service. When the brake service is necessary, see your dealer. Use only Honda Genuine Parts or its equivalent. Reference mark Arrow Brake arm...
  • Page 66 Brakes Adjusting the Brake Light Switch Adjusting the Brake Light Switch Check the operation of the brake light switch. Hold the brake light switch and turn the adjusting nut in the direction A if the switch operates too late, or turn the nut in the direction B if the switch operates too soon.

  • Page 67: Side Stand

    Side Stand Checking the Side Stand 4. Start the engine, pull the clutch lever in, and shift the transmission into gear. 5. Lower the side stand all the way. The engine should stop as you lower the side stand. If the engine doesn’t stop, have your motorcycle inspected by your dealer.

  • Page 68: Drive Chain

    Drive Chain Inspecting the Drive Chain 3. Check the slack in the lower half of the drive chain midway between the Slack sprockets. Check the drive chain slack at several points Drive chain slack: along the chain. If the slack is not constant at 9/16 to 1 in (15 to 25 mm) all points, some links may be kinked and Do not ride your motorcycle if the slack...
  • Page 69 Drive Chain Adjusting the Drive Chain Slack 6. Clean and lubricate the drive chain. Rear edge of P. 45 adjusting slot Adjusting the Drive Chain Slack Adjusting the chain requires special tools. Chain adjuster Have the drive chain slack adjusted by your index marks dealer.
  • Page 70 Drive Chain Adjusting the Drive Chain Slack 5. Turn both adjusting nuts an equal 7. Tighten the rear axle nut. number of turns until the correct drive Torque: 65 lbf·ft (88 N·m, 9.0 kgf·m) chain slack is obtained. Turn the 8.
  • Page 71 Drive Chain Checking the Drive Chain Slider ❙ Checking the Drive Chain Slider Checking the Drive Chain Wear Check the chain wear label when adjusting Check the condition of the drive chain slider. the drive chain. If the arrow mark on the The drive chain slider will need to be replaced chain adjuster plate enters the red zone on if the chain slider is worn to the wear limit...

  • Page 72: Clutch

    Clutch Checking the Clutch Check the clutch cable for kinks or signs of wear. If necessary have it replaced by your ❙ Checking the Clutch Lever Freeplay dealer. Lubricate the clutch cable with a Check the clutch lever freeplay. commercially available cable lubricant to Freeplay at the clutch lever: prevent premature wear and corrosion.
  • Page 73 Clutch Adjusting the Clutch Lever Freeplay Adjusting the Clutch Lever Upper lock nut Rubber dust cover Freeplay – ❙ Upper Adjustment Attempt adjustment with the upper clutch cable adjuster first. 1. Pull back the rubber dust cover. 2. Loosen the upper lock nut. Upper clutch cable adjuster 3.
  • Page 74 Clutch Adjusting the Clutch Lever Freeplay 1. Loosen the upper lock nut and turn the Lower lock nut Lower adjusting nut upper clutch cable adjuster all the way in (to provide maximum freeplay). Tighten the upper lock nut. 2. Loosen the lower lock nut. –...

  • Page 75: Throttle

    Throttle Checking the Throttle Adjusting the Throttle Cable Freeplay With the engine off, check that the throttle rotates smoothly from fully closed to fully 1. Slide the cable boot. open in all steering positions and throttle 2. Loosen the lock nut. freeplay is correct.

  • Page 76: Crankcase Breather

    Crankcase Breather Cleaning the Crankcase Breather 1. Remove the crankcase breather tube plug from the tube. 2. Drain deposits into a suitable container. 3. Install the crankcase breather tube plug. Crankcase breather tube plug...

  • Page 77: Other Adjustments

    Other Adjustments Adjusting the Headlight Aim You can adjust vertical aim of the headlight for proper alignment. Turn the screw in or out as necessary using a Phillips screwdriver provided in the tool kit. Obey local laws and regulations. Screw Rise Lower...

  • Page 78: Rear Suspension

    Other Adjustments Adjusting the Rear Suspension Adjusting the Rear Suspension Adjusting the suspension requires pin spanner and extension bar. We recommend that you have your motorcycle serviced by your dealer. ❙ Spring Preload 1 2 3 4 5 You can adjust the spring preload by the Adjuster adjuster to suit the load or the road surface.

  • Page 79: Troubleshooting

    Troubleshooting Engine Will Not Start .........P. 79 Tire Puncture ..........P. 80 Electrical Trouble........P. 86 Battery Goes Dead........P. 86 Burned-out Light Bulb .......P. 86 Blown Fuse..........P. 90...

  • Page 80: Engine Will Not Start

    Engine Will Not Start Starter Motor Operates But Starter Motor Does Not Engine Does Not Start Operate Check the following items: Check the following items: ● ● Make sure engine stop switch is RUN Check for a blown fuse. P. 90 ●...

  • Page 81: Tire Puncture

    Tire Puncture Repairing a puncture or removing a wheel WARNING requires special tools and technical expertise. We recommend you have this type of service Riding your motorcycle with a performed by your dealer. temporary tire or tube repair can be After an emergency repair, always have the risky.
  • Page 82 Tire Puncture Removing Wheels ❙ Front Wheel Speedometer cable set screw Removal 1. Place your motorcycle on a firm, level surface. 2. Support your motorcycle securely and raise the front wheel off the ground using a maintenance stand or a hoist. 3.
  • Page 83 Tire Puncture Removing Wheels Installation 1. Attach the side collar and speedometer gearbox to the wheel. 2. Position the wheel between the fork legs and insert the front axle shaft from the right side, through the right fork leg and wheel hub.
  • Page 84 Tire Puncture Removing Wheels ❙ Rear Wheel Rear brake Brake rod Rear axle adjusting nut Removal 1. Support your motorcycle securely and raise the rear wheel off the ground using a maintenance stand or a hoist. Brake 2. Remove the rear brake adjusting nut, disconnect the brake rod from the brake arm by pushing down on the rear brake pedal.
  • Page 85 Tire Puncture Removing Wheels 4. Loosen the drive chain lock nuts and drive Installation chain adjusting nuts on both sides of the 1. Install the side collars into the rear wheel. swingarm. 2. Place the rear wheel between the 5. Remove the rear axle nut while holding swingarm and install the drive chain over the rear axle shaft at the other end with a the rear wheel sprocket.
  • Page 86 Tire Puncture Removing Wheels 10. After installing the wheel, apply the brake pedal several times, then check if the wheel rotates freely. Recheck the wheel if the brake drags or if the wheel does not rotate freely. If a torque wrench was not used for installation, see your dealer as soon as possible to verify proper assembly.

  • Page 87: Electrical Trouble

    Electrical Trouble Battery Goes Dead Burned-out Light Bulb Charge the battery using a motorcycle Follow the procedure below to replace a battery charger. burned-out light bulb. Remove the battery from the motorcycle Turn the ignition switch to the OFF position. before charging.
  • Page 88 Electrical Trouble Burned-out Light Bulb ❙ Headlight Bulb 4. Remove the dust cover. 5. Unlock the pin and remove the bulb. 1. Remove the screws from the headlight 6. Install a new bulb in the reverse order of case. removal. 2.
  • Page 89 Electrical Trouble Burned-out Light Bulb ❙ ❙ Brake/Tail light Bulb Front/Rear Turn Signal Bulb 1. Remove the screws. 1. Remove the screws. 2. Remove the brake/tail light lens. 2. Remove the turn signal lens. 3. Slightly press the bulb and turn it 3.
  • Page 90 Electrical Trouble Burned-out Light Bulb ❙ License Plate Light Bulb 1. Remove the nuts. 2. Remove the license light cover/lens. 3. Slightly press the bulb and turn it counterclockwise. Nuts License light cover/lens Bulb 4. Install a new bulb in the reverse order of removal.

  • Page 91: Blown Fuse

    Electrical Trouble Blown Fuse Blown Fuse Before handling fuses, see “Inspecting and Replacing Fuses.” P. 42 Spare fuse ❙ Fuse Box Fuses 1. Remove the right side cover. P. 51 Fuse box 2. Remove the fuse box cover. cover 3. Slide the fuses out its clips one by one to check for a blown fuse.
  • Page 92 Electrical Trouble Blown Fuse ❙ Main Fuse 3. Pull the main fuse out and check for a blown fuse. Always replace a blown fuse with a spare fuse of the same rating. Wire connector Starter magnetic Spare main fuse is provided in the switch starter magnetic switch.

  • Page 93: Information

    Information Keys.............P. 93 Honda Contacts ........P. 110 Instruments, Controls, & Other Features..P. 94 Reporting Safety Defects ......P. 112 Caring for Your Motorcycle.......P. 95 Storing Your Motorcycle ......P. 97 Transporting Your Motorcycle ....P. 98 You & the Environment ......P. 99 Vehicle Identification Number ....P.

  • Page 94: Keys

    Keys Keys Ignition key/Steering lock key Be sure to record the key number provided with the original keys. Store the spare key and recorded key number in a safe location. To make a duplicate, take the spare key or the key number to your dealer.

  • Page 95: Instruments, Controls, & Other Features

    Instruments, Controls, & Other Features Instruments, Controls, & Odometer Other Features The odometer returns to 0 when the read-out exceeds 99,999.9. Ignition Switch Tripmeter The headlight is always on when the ignition The tripmeter returns to 0 when the read-out switch is on .

  • Page 96: Caring For Your Motorcycle

    Frequent cleaning and polishing is important to cloth. ensure the life of your Honda. A clean 4. After the motorcycle dries, lubricate any motorcycle makes it easier to spot potential moving parts.
  • Page 97 Caring for Your Motorcycle ❙ ● Washing Precautions Do not direct water near the headlight: Follow these guidelines when washing: Any condensation inside the headlight ● Do not use high-pressure washers: should dissipate after a few minutes of High-pressure water cleaners can damage running the engine.

  • Page 98: Storing Your Motorcycle

    Storing Your Motorcycle Storing Your Motorcycle Panels Follow these guidelines to prevent scratches If you store your motorcycle outdoors, you and blemishes: should consider using a full-body motorcycle ● Wash gently using a soft sponge and plenty cover. of water. If you won’t be riding for an extended period, ●...

  • Page 99: Transporting Your Motorcycle

    If your motorcycle needs to be transported, it For more information about storage, refer to should be carried on a motorcycle trailer or a the Honda Winter Storage Guide, available flatbed truck or trailer that has a loading ramp from your dealer.

  • Page 100: You & The Environment

    You & the Environment You & the Environment Recycle Wastes Put oil and other toxic wastes in approved Owning and riding a motorcycle can be containers and take them to a recycling center. enjoyable, but you must do your part to protect Call your local or state office of public works or the environment.

  • Page 101: Vehicle Identification Number

    Vehicle Identification Number Vehicle Identification Number The VIN and engine serial number uniquely identify your motorcycle and are required in order to register your motorcycle. They may also be required when ordering replacement parts. The VIN is stamped on the right side of the steering head and also appears on the Safety Certification Label attached to the left side of the steering head.

  • Page 102: Emission Control Systems

    Emission Control Systems Emission Control Systems Your motorcycle engine emits combustion byproducts, including carbon monoxide (CO), oxides of nitrogen (NOx), and hydrocarbons (HC). Gasoline evaporation also emits hydrocarbons. Controlling the production of NOx, CO, and HC is important for the environment.
  • Page 103 Vehicle emission control information label instructions provided. Compliance with the terms of the Distributor’s Noise Emission Requirements Warranties for Honda Motorcycle Emission The EPA requires that motorcycles built after Control Systems is necessary in order to January 1, 1983 comply with applicable noise maintain a valid emissions system warranty.
  • Page 104 Emission Control Systems Exhaust Emission Control System Crankcase Emissions Control System The exhaust emission control system consists of The engine is equipped with a closed crankcase appropriate carburetor settings, and no system to prevent discharging crankcase adjustment should be made except idle speed emissions into the atmosphere.
  • Page 105 Emission Control Systems ❙ AMONG THOSE ACTS PRESUMED TO Noise Emission Control System CONSTITUTE TAMPERING ARE THE ❙ TAMPERING WITH THE NOISE CONTROL FOLLOWING ACTS: SYSTEM IS PROHIBITED: ● Removal of, or puncturing the muffler, U. S. federal law prohibits the following acts or baffles, header pipes or any other component the causing thereof: (1) The removal or which conducts exhaust gases.

  • Page 106: High Altitude Carburetor Adjustment

    High Altitude Carburetor Adjustment High Altitude Carburetor Problems Affecting Motorcycle Exhaust Emissions Adjustment Have your motorcycle inspected and repaired by Your engine’s air-fuel mixture becomes overly your dealer if you experience any of the rich when operated at high altitudes. Above following symptoms: 6,500 feet (2,000 m), a rich mixture can cause ●...

  • Page 107: Oxygenated Fuels

    Oxygenated Fuels Oxygenated Fuels If you accidentally fill your fuel tank with an oxygenated fuel containing higher percentages, Some conventional fuels blended with alcohol you may experience performance problems. To or an ether compound are available in some resolve the problem, have your dealer drain the locales to help reduce emissions to meet clean fuel tank and replace with the correct fuel.

  • Page 108: Authorized Manuals

    Owner’s Manual and Service Manual can The Service Manual used by your authorized help you prepare your Honda motorcycle, Dealer is available from your Honda dealer or scooter, ATV, and SxS for winter storage. Helm, Inc. These Honda manuals are written for the professional technician.
  • Page 109 Authorized Manuals Order On-Line: www.helminc.com Order Toll Free: 1-888-CYCLE93 (1-888-292-5393) (NOTE: For Credit Card Orders Only) Monday – Friday 8:00 AM – 6:00 PM EST...

  • Page 110: Warranty Coverage And Service

    Service Your warranty coverage is not voided if you Coverage perform your own maintenance. However, failures that occur due directly to improper Your new Honda is covered by the following maintenance are not covered by these warranties: warranties. ● Motorcycle Limited Warranty ●...

  • Page 111: Honda Contacts

    American Honda Motor Co., Inc. dealer will perform the warranty repairs. If you If you wish to contact Honda directly to have any questions about your warranty comment on your experiences with your...
  • Page 112 Honda Contacts We will likely ask your Honda dealer to respond, Your Honda dealer can also supply information or possibly acknowledge your comments about, riding events, and information about directly. safety training available in your local area, and the Honda Rider’s Club of America.

  • Page 113: Reporting Safety Defects

    Highway Traffic Safety Administration Administrator, NHTSA, (NHTSA) in addition to notifying 1200 New Jersey Avenue, SE., American Honda Motor Co., Inc. Washington, DC 20590. You can also obtain other information If NHTSA receives similar complaints, it about motor vehicle safety from: may open an investigation, and if it finds http://www.safercar.gov...

  • Page 114: Specifications

    Specifications Specifications ■ Main Components Displacement 14.27 cu-in (234 cm Type MC13 Bore x stroke 2.09 × 2.09 in (53.0 x 53.0 mm) Overall length 83.3 in (2,115 mm) Compression ratio 9.2:1 Overall width 32.9 in (835 mm) Unleaded gasoline Fuel Overall height 42.5 in (1,080 mm)
  • Page 115 After disassembly 1.9 US qt (1.8 liters) DUNLOP K627 Recommended Front 29 psi (200 kPa, 2.00 kgf/cm Honda DOT 3 or DOT 4 Brake Fluid Tire air pressure brake fluid Rear 29 psi (200 kPa, 2.00 kgf/cm Recommended Front 0.06 in (1.5 mm)
  • Page 116 Specifications ■ ■ Bulbs Torque Specifications Headlight 12V-60/55W Engine oil drain bolt 18 lbf·ft (25 N·m, 2.5 kgf·m) Brake/Tail light 12V-27/7W Rear axle nut 65 lbf·ft (88 N·m, 9.0 kgf·m) Front turn signal lights 12V-23W x 2 Front axle shaft 45 lbf·ft (61 N·m, 6.2 kgf·m) Rear turn signal lights 12V-23W x 2...
  • Page 117 Information Record Engine No. Color Label & Code Owner’s Name Address City/State Phone Dealer’s Name Address City/State Phone Service Manager...

  • Page 118: Index

    Index Index Crankcase Breather ......46, 75 Accessories..........13 Air Cleaner .......... 49, 58 Authorized Manuals ....... 107 Document Bag........30, 94 Drive Chain .......... 44, 67 Battery ..........40, 50 Brake light Switch........65 Electrical Trouble........86 Brakes Emission Control Systems......101 Fluid...........
  • Page 119 Maintenance Headlight Dimmer Switch......20 Fundamentals ...........37 Helmet Holder ........... 28 Importance ..........32 High Altitude Carburetor Adjustment... 105 Safety ............33 High Beam Indicator ......... 18 Schedule...........34 Honda Contacts ........110 Maximum Weight Limit ....14, 113 Horn Button..........20 Modifications ..........13...
  • Page 120 Removal Neutral Indicator........18 Battery ............. 50 Side Cover..........51 Repair Kit ........... 80 Odometer ..........18, 94 Reporting Safety Defects ......112 Riding Precautions ........10 Engine ..........43, 54 Oxygenated Fuels ........106 Safety Labels..........7 Safety Precautions........9 Parking ............
  • Page 121 Storage Equipment..........28 Warranty Coverage and Service .....109 Owner’s Manual........94 Washing Your Motorcycle......95 Storing Your Motorcycle......97 Weight Limit ........14, 113 Switches ............. 20 Wheels Front Removal...........81 Rear Removal..........83 Throttle ............74 Tires Air Pressure ..........46 Puncture........... 80 Replacing ...........

This manual is also suitable for:

Cmx250

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