Alpha ESS SMILE5 AU Installation, Operation & Maintenance Manual
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Alpha ESS SMILE5 AU Installation, Operation & Maintenance Manual

Energy storage system (ess)
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Alpha ESS Co., Ltd.
+86 513 806 068 91
info@alpha-ess.com
www.alpha-ess.com
JiuHua Road 888, Nantong High-Tech Industrial
Development Zone, Nantong City, 226300
Alpha ESS Europe GmbH
+49 610 3459 1601
europe@alpha-ess.de
www.alpha-ess.de
Paul-Ehrlich-Straße 1a, 63225 Langen, Hessen
Alpha ESS Australia Pty. Ltd.
+61 402 500 520 (Sales)
+61 1300 968 933 (Technical Support)
australia@alpha-ess.com
www.alpha-ess.com.au
Suite 1, Level 1, 530 Botany Road, Alexandria,
NSW, 2015
Alpha ESS UK Co., Ltd
uk@alpha-ess.com
Drake House, Long Street, Dursley, gl11 4hh
Alpha ESS Suzhou Co., Ltd.
+86 512 6828 7609
info@alpha-ess.com
www.alpha-ess.com
Level 15,SIPC 158 Wangdun Road SIP Suzhou,
215028
Alpha ESS Italy S.r.l.
+39 599 239 50
info@alpha-ess.it
www.alpha-ess.it
Via Loda,17-41013 Castelfranco Emilia(MO)
Alpha ESS Korea Co., Ltd
+82 64 721 2004
korea@alpha-ess.com
2F, 19-4, Nohyeong 11-gil, Jeju-si, Jeju-do,
Republic of Korea
INSTALLATION, OPERATION &
INSTALLATIONMANUAL
MAINTENANCE MANUAL
ENERGYSTORAGESYSTEM(ESS)
ENERGY STORAGE SYSTEM (ESS)
STORION-SMILE-T10(INDOOR)
SMILE5 (AU)
V03

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Summary of Contents for Alpha ESS SMILE5 AU

  • Page 1 INSTALLATION, OPERATION & INSTALLATIONMANUAL MAINTENANCE MANUAL ENERGYSTORAGESYSTEM(ESS) ENERGY STORAGE SYSTEM (ESS) STORION-SMILE-T10(INDOOR) SMILE5 (AU) Alpha ESS Co., Ltd. Alpha ESS Suzhou Co., Ltd. +86 513 806 068 91 +86 512 6828 7609 info@alpha-ess.com info@alpha-ess.com www.alpha-ess.com www.alpha-ess.com JiuHua Road 888, Nantong High-Tech Industrial...

  • Page 2: Table Of Contents

    CONTENTS Copyright Statement This manual is under the copyright of Alpha ESS Co., Ltd, with all rights reserved. Please keep the manual properly and operate in strict accordance with all safety and operating INTRODUCTION instructions in this manual. Please do not operate the system before reading through the manual.

  • Page 3: Introduction

    INTRODUCTION INTRODUCTION INTRODUCTION PV Inverter PV Meter Grid Meter Grid 1.1 System Introduction AlphaESS SMILE5 (incl. SMILE5-BAT and SMILE-INV) can be applied in DC-coupled systems (mostly new installation), AC-coupled systems (mostly retrofit) and Hybrid-coupled systems (mostly retrofit, and PV capacity-increase), as the following Normal Loads schemes show: Grid Meter...

  • Page 4: Battery Safety Datasheet

    INTRODUCTION INTRODUCTION 1.3 Battery Safety Datasheet 1.3.1 Hazard Information This sign indicates a hazardous situation which, if not avoided, could result in death or serious injury! Classification of the hazardous chemical Exempt from classification according to Australian WHS regulations. This sign shows danger of high voltage and electric Other hazards shock! This product is a Lithium Iron Phosphate Battery with certified compliance under the UN...

  • Page 5: Parts List

    INTRODUCTION INTRODUCTION SMILE5-INV WARNING Risk of chemical burns from electrolyte or toxic gases. During standard operation, no electrolyte shall leak from the battery pack and no toxic gases shall form. Despite careful construction, if the Battery Pack is damaged or a fault occurs, it is possible that electrolyte may be leaked or toxic gases formed. 4x M8*60 1x Position 2x PV...

  • Page 6: System Appearance

    INTRODUCTION INTRODUCTION 1.6 System Appearance 1.6.1 Cable Box Part Figure 5 Inverter without Cable Box Covers– Front View Figure 4 SMILE5 Delivery Scope Figure 6 Cable Box Part without Covers – Front View Object Description Item Description Item Description Hybrid Inverter Dry Contact EMS Display Screen External Device Control Interface...

  • Page 7: Liability Limitation

    INTRODUCTION INSTALLATION INSTALLATION This Manual introduces the basic steps to install and set up AlphaESS SMILE5. SMILE5-BAT is a sealed component with no access to battery terminals or cell components within the module. SMILE5-BAT contains a Bi-pole DC isolator, which conforms to IEC 60947. It has been operated in all live conductors NOTE: Please be cautious unpacking the battery, otherwise components could be damaged.
  • Page 8 INSTALLATION INSTALLATION 2.2.1 Battery Installation A SMILE5 installed in any corridor, hallway, lobby or the like and leading to an emergency exit shall ensure sufficient clearance for safe egress of at least 1 meter. The SMILE5 must also not be installed in potentially explosive atmospheres for gas cylinders that are heavier than air gases and have a vent clamp in accordance with AS / NZS 3000.
  • Page 9 INSTALLATION INSTALLATION Debris Baffle, drill φ8, depth about 70 mm Figure 16 Battery Installation - Drill Holes Step 6 Position the battery parallel to the wall and use a Φ8mm drill to drill holes at a depth of about 70mm in the wall for subsequent fixation of the mounting plates. NOTE: Place a cover (paper, foil, etc.) over the battery while drilling into the Figure 14 Battery power cable installation diagram wall to protect it from dust.

  • Page 10: Installation

    INSTALLATION INSTALLATION Figure 20 Wall Bracket Installation - Drill Holes Step10 Position the wall bracket, the mounting plate of the battery and mark points as Figure 18 Battery Installation – Second Battery Installation shown above. Remove the wall bracket and drill holes at the marked position on the wall.
  • Page 11 INSTALLATION INSTALLATION Step13-4 Plug the AC connector into the jack for the AC connection. Step12 Fix the wall bracket with the hexagonal bolts (tool: SW13 screwdriver, torque: 30 N.m) to the wall and fix the battery mounting plate with M6 nuts. The battery Parts are equipped with cables assembly is now complete.
  • Page 12 INSTALLATION INSTALLATION Step14 Remove the WiFi panel on the top and install the WiFi module (tool: T20 screwdriver, torque: 1.6Nm). Please refer to section 5 configuration network instructions. PV connection port Connect with MC4 connector Bat Cable Bat Cable Figure 23 CB front and back view, Wiring Connectors DRMs for DRED connection BAT for Communication Step13-5...
  • Page 13 INSTALLATION INSTALLATION Step17 Connect the BAT communication cable of the cable box from Step 14 to the NOTE: topmost battery at the right side. Then use the communication cable supplied with the batteries to connect the batteries to each other via the respective connectors on the left The communication cable is in type B, see Figure 26.
  • Page 14 INSTALLATION INSTALLATION Step19 Connect the power cable of the top battery from Step 4 to the terminals of the cable box. Make sure that red connects to red and black connects to black. Earthing Point Figure 31 Earthing Point of Battery &...
  • Page 15 INSTALLATION INSTALLATION If you connect more than 2 battery modules to the system, please only install the additional batteries 3-6 on the side of the system. You can connect up to 6 batteries, 2 each mounted on top of each other, to the SMILE 5. To do this, carry out the individual installation steps as for the first two batteries, including the DIP setting on the last module.

  • Page 16: Power Meter Wiring

    The electricity meter should be mounted and connected at the grid transition point (PIN 3, 6) using the RJ45 cable. (feed-in point) so that it can measure the grid reference and feed-in power. Alpha ESS currently provides 4 different power meter solutions:...
  • Page 17 INSTALLATION INSTALLATION ADL-3000 single-phase connection (with CT, without meter plug), if applicable: NOTE: Connect the power meter (PIN 7, 8) to the meter port of the cable box (PIN 3, 6) using the RJ45 cable. ADL-3000 three-phase connection (without CT, with meter plug), if applicable: LOAD Figure 44 ADL-3000 single-phase Connect (with CT, without Meter plug) NOTE: Connect the power meter (PIN 7, 8) to the meter port of the cable...
  • Page 18 INSTALLATION INSTALLATION 2.3.3.2 ACR10R three-phase connection NOTE: To connect the current transformer, connect S1 to L1 and S2 to L1’. For AC-/ Hybrid-system, there are two meter needed: Option 1: with Meter Plug Option 2: without Meter Plug Cabinet Meter1 Meter2 AlphaESS Grid Meter...
  • Page 19 INSTALLATION INSTALLATION Patch Cable recommend CAT5 Meter Port ś SMILE-B3 LOAD3 LOAD2 LOAD1 SMILE5 BACKUP Step 1: Click the “Enter” button to enter the Step 2: Click the “Enter” button to input menu interface. the password. The initial password is 0000.
  • Page 20 INSTALLATION INSTALLATION Step 10: Click the “Enter” button to enter the following interface, press the up and down Step 1: The initial interface of the meter Step 2: Click the “SET” button to enter the arrow keys, and set “no” to “YES” to save the configuration. (normal working mode) is shown above.

  • Page 21: System Operation

    SYSTEM OPERATION SYSTEM OPERATION NOTE: the Backup switch is only used when a backup load is applied. Step 4: Open the outer shell of the cable box. Open the battery switch cover and turn on the battery switch on the cable box. Step 5: Press power button on all the batteries until the indicator lights turn on.

  • Page 22: Ems Introduction And Set Up

    EMS INTRODUCTION AND SET UP EMS INTRODUCTION AND SET UP 3.3.2 Hazards Object Name Description If the battery pack leaks electrolyte, avoid contact with the leaking liquid or gas. If one is exposed to the leaked substance, immediately perform the actions described below: Red: The inverter is in fault.
  • Page 23 EMS INTRODUCTION AND SET UP EMS INTRODUCTION AND SET UP 4.2.2 Status 4.2.3 History Status menu contains five sub-menus: Solar, Battery, Grid, UPS and Comm .These display History menu contains seven sub-menus: Grid the relevant information about the current Consumption, INV Gen., BAT Gen., PV Gen., physical or communication interface Grid Charge, PV Charge, Error Logs respectively.
  • Page 24 EMS INTRODUCTION AND SET UP EMS INTRODUCTION AND SET UP PV Charge interface displays today’s or total electricity quantity battery charged from the PV-panels. Step 4: Set on-grid capacity, storage Step 5: Click the Battery Function and check capacity and number of PV strings (MPPT battery type SMILE5-BAT.
  • Page 25 EMS INTRODUCTION AND SET UP EMS INTRODUCTION AND SET UP NOTE: It is needed to set the following 3 parameters for manual mode: IP Address: IP address; Subnet Mask: Subnet mask; Default Gateway: Default gateway; Automatic display one parameter: Step 12: If you want to use force charge, Step 13: Set the charge and discharge...

  • Page 26: Configuration Network (Wifi Optional)

    CONFIGURATION NETWORK (WIFI OPTIONAL) CONFIGURATION NETWORK (WIFI OPTIONAL) If you use cascading function please set as following steps: Connect to Router System the hotspot Configuration Configuration Please make sure that the POWER light of the Wi-Fi module is always on, and then connect the mobile phone Wi-Fi to the Wi-Fi Network named after the S/N number of your product.

  • Page 27: Online Monitoring

    ONLINE MONITORING ONLINE MONITORING Connect to Router System Connect to Router System Connect to Router System the hotspot Configuration Configuration the hotspot Configuration Configuration the hotspot Configuration Configuration Runnig information System information Runnig information System information Running information System information On Grid PV Capacity (kW) (kW) S/N:AL2002220050002...

  • Page 28: Routine Maintenance

    ONLINE MONITORING ONLINE MONITORING Appropriate protective measures should be taken while maintaining, such as insulated ROUTINE MAINTENANCE gloves, shoes, and anti-noise ear plugs. Life is priceless. Make sure no one would get hurt first. 7.1 Maintenance Plan In case of a deep discharge, the battery must be charged to a SOC rate of 30% to 50% if the entire system is static (ie the battery has not been charged for two weeks or Check if wire connections are loose.
  • Page 29 ONLINE MONITORING ONLINE MONITORING Error Server Master Battery Please check if the communication Error Analysis Trouble Shooting Category Error Code 8388608 Communication Lost cable between the master battery and BMS is not connected or restart the Please wait for the battery Over Temperature battery.
  • Page 30 ONLINE MONITORING ONLINE MONITORING Please restart the inverter. Please restart the inverter. If the problem has not been solved, 536870912 DCI_DeviceFault IsolationFault If the problem has not been solved, 4096 please contact AlphaESS service center. please contact AlphaESS service center. Please restart the inverter.

  • Page 31: Annex

    ANNEX ANNEX 9.2 Grid Regulation – Region/Country ANNEX 9.1 Datasheet Grid Regulation Region/Country CEI-021 Italy Model Model SMILE5 Germany System Specification VDE4105/11.18 Switzerland Nominal Output Power 5000 W / 4600 W (DE) Lebanon 5.7 ~ 34.4 kWh 10.3 ~ 62.1 kWh 13.3 ~ 80.0 kWh Australia Capacity Range...

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Smile5

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